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HISTORY Model Name : KP-XA43M31/ XA43M61/XA43M91 SERVICE MANUAL Parts No. : 9-965-428-01 When clicking an item, it’s detail is displayed. Change of Date SUP/COR No. Description of SUP/COR main text 2001.6...
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SERVICE MANUAL RG-2 CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KP-XA43M31 RM-967 SCC-N73J-A KP-XA43M61 RM-967 SCC-N69L-A KP-XA43M91 RM-967 SCC-N72J-A RM-967 KP-XA43M31/XA43M61/XA43M91 PROJECTION TV...
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VIEWS AND IN THE PARTS LIST ARE CRITICAL TO REMOVING THE ANODE. SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. – 2 –...
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LINE OUT R-AUDIO-L VIDEO (MONO) COMPOMENT VIDEO OUT S VIDEO OUT LINE OUT /B-Y /R-Y R-AUDIO-L VIDEO...
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GAME MENU ENTER POWER BASSO PROGR VIDEO TITLE...
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PRESET L ANGUAGE / ENGL I SH ENTER ENTER AUTO PROGRAM MANUA L PROGRAM T V SYS : B / G COL SYS : AUTO SK I P : PR 0 2 O F F ENTER ENTER ENTER A / V CONTROL DYNAM I C STANDARD SOF T...
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MANUA L PROGRAM PR : 0 1 T V SYS : B / G ENTER ENTER AT T : OFF V O L U M E : 0 VHF LO W A / V CONT ROL A / V CONTROL DY NAM I C DYNAM I C STANDARD...
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PROGR ENTER FREEZE SWAP F E AT URES GAME MODE HYPER S URROUND : ENTER ENTER OF F AV OUT : MON I TOR CONVERGENCE...
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A / V CONTROL DYNAM I C STANDARD SOF T PERSONAL V I DEO AD J UST DYNAMIC AUD I O AD J UST POWER BASSO: ON ENTER V I DEO AD J UST P I C T URE ENTER ENTER COL OR BR I GHT...
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A / V CONT ROL DY NAM I C S T A NDARD SOF T P ERSONAL V I DEO AD J UST A UD I O AD J UST AUD I O AD J UST BASS TREBLE ENTER ENTER BA L ANCE SPEAKER: MAIN...
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ENTER ® A / V CONTROL DYNAM I C STANDARD SOF T PERSONAL V I DEO AD J UST AUD I O AD J UST F E AT URES GAME MODE HYPER S URROUND : ENTER ENTER OF F AV OUT : MON I TOR CONVERGENCE...
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A / V CONTROL DYNAM I C STANDARD SOF T PERSONAL V I DEO AD J UST AUD I O AD J UST F E AT URES GAME MODE HYPER S URROUND : ENTER ENTER OF F AV OUT : MON I TOR CONVERGENCE...
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A / V CONTROL DYNAM I C STANDARD SOF T PERSONAL V I DEO AD J UST AUD I O AD J UST F E AT URES GAME MODE HYPER S URROUND : ENTER ENTER OF F AV OUT : MON I TOR CONVERGENCE...
KP-XA43M31/XA43M61/XA43M91 RM-967 2-8. UG BOARD, AG BOARD AND S BOARD REMOVAL 7 Bracket (A) 0 AG board 8 Two claws !¡ S board 9 UG board 6 Claw 5 Terminal board (GA) 4 Screw (BVTP 4X16) 2 Six screws 1 SW screws...
KP-XA43M31/XA43M61/XA43M91 RM-967 (2) MAIN BRACKET REMOVAL * Pay particular attention to the wires of each PCB when puling out the main bracket. 1 Two screws (Hexagon head) 2 Main bracket section (3) CHASSIS BLOCK REMOVAL * Pull out the chassis block by gripping the handles as shown in the diagram.
KP-XA43M31/XA43M61/XA43M91 RM-967 SECTION 3 SET-UP ADJUSTMENTS 3-1. SCREEN VOLTAGE ADJUSTMENT KR, KG, KB (ROUGH ALIGNMENT) 5.6K/3W X3 1. Receive the Monoscope signal. 2. Set 50% BRIGHTNESS and minimum PICTURE. 3. Turn the red VR on the FOCUS Pack all the way to the left and then gradually turn it to the right until the point where you can see the retrace line.
KP-XA43M31/XA43M61/XA43M91 RM-967 3-5. 2-POLE MAGNET ADJUSTMENT 3-8. GREEN AND RED FOCUS ADJUSTMENT 1. Set in service mode. 3-8-1. Green and Red Lens Focus Adjustment 2. Set to receive the Dot signal. 1) Input a monoscope signal. 3. Place the caps on the red and blue lens so that only the green 2) Place a lens cover over Red and Blue lenses and project only color is shown.
KP-XA43M31/XA43M61/XA43M91 RM-967 SECTION 4 SAFETY RELATED ADJUSTMENT When replacing the following components marked with E BOARD – CONDUCTOR SIDE – on the schematic diagram, always check hold-down volt- CN810 age and if necessary re-adjust. CN505 Part Replaced ( ) Part Replaced ( ) E Board C515, C516, C554, D504, D507, Fig.
KP-XA43M31/XA43M61/XA43M91 RM-967 SECTION 5 CIRCUIT ADJUSTMENTS 5-1. ADJUSTMENTS WITH COMMANDER 1, 4 Select the adjustment item. Service adjustments are made with the RM-871 that comes with ↓ this unit. 3, 6 Raise/lower the data value. ↓ Entering service mode MUTING Writes.
KP-XA43M31/XA43M61/XA43M91 RM-967 Use the same method for Items Number 00-99. Use 1 and 4 5-2. ADJUSTMENT METHOD to select the adjustment item, use 3 and 6 to adjust, write with Item Number 00 MUTING , then execute the write with -.
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KP-XA43M31/XA43M61/XA43M91 RM-967 Adjustment Item Table Item Data Register Device Display Item Range Values Name 00~3F V POSITION CXA2050S 00~3F V SIZE 00~0F H POSITION 00~3F H SIZE 00~0F S CORRECTION 00~0F V LINEARITY 00~3F PIN COMP 00~0F PIN PHASE 00~0F...
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KP-XA43M31/XA43M61/XA43M91 RM-967 Item Data Register Device Display Item Range Values Name –127~+127 KEYSTONE SSKW –127~+127 SUB SKEW RH10 MPIN –127~+127 MID PINCUSION RH11 –127~+127 –10 PINCUSION RH12 SBOW –127~+127 SUB BOW RH13 MBOW –127~+127 MID BOW RH14 4PIN –127~+127 4th PINCUSION...
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KP-XA43M31/XA43M61/XA43M91 RM-967 Item Data Register Device Display Item Range Values Name ACV2 AT1M 0-255 SAMPLE START TIME (LSR) ACV3 AT1B 0-255 SAMPLE START TIME (BOT) ACV4 AH51 0-255 OSD H POS 50 (L & R) ACV5 AH52 0-255 OSD H POS 50 (UP & BOTTOM)
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KP-XA43M31/XA43M61/XA43M91 RM-967 Item Data Register Device Display Item Range Values Name 00~01 DYNAMIC COLOR 00~03 GAMMA 00~01 DC-TRANSIENT 00~07 DELAY CTRL(PAL) 00~07 DELAY CTRL(NTSC) 00~07 DELAY CTRL(SECAM) 00~07 DELAY AT DVD(50Hz) 00~07 DELAY AT DVD(60Hz) 00~0F SUB-CONTRAST 00~0F SUB-COLOR(OTHER) 00~0F...
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KP-XA43M31/XA43M61/XA43M91 RM-967 Item Data Register Device Display Item Range Values Name 00~3F CORING 00~3F DSC OFFSET 00~3F DSC GAIN 00~01 DELAY TIME 00~0F SEL PIN DELAY SDA9189X 00~FF H POSITION(MSB 8bit) 00~FF V POSITION 00~1F HSI DELAY 00~01 DECIMATION FILTER...
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KP-XA43M31/XA43M61/XA43M91 RM-967 Item Data Register Device Display Item Range Values Name 00~07 USER SET UP 00~01 D/K STEREO SEARCH 00~01 NO SYNC MUTE 00~01 DISABLE DEGAUSS 00~01 DISABLE WIDEZOOM 00~01 BASS CENTER SHIFT 00~01 BASS VOLUME SHIFT 00~03 WOOFER OFF BASS SHIFT...
KP-XA43M31/XA43M61/XA43M91 RM-967 MAIN DEFLECTION ADJUSTMENT 5-4. REGISTRATION (CONVERGENCE) 1) Adjust VSP V-Lin. ADJUSTMENT METHOD Correct linearity of the horizontal top and bottom lines. PAL REGISTRATION ADJUSTMENT VSP VLINE 1) Receive the PAL SPCB signal. 2) Select Service mode and enter adjustment items for Green signal.
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KP-XA43M31/XA43M61/XA43M91 RM-967 SUB DEFLECTION ADJUSTMENT ITEM VERTICAL LINE ADJUSTMENT 1. Carefully watching out for the GH CENT screen centre Adjustment O : Yes – : No section, adjust GH CENT, GH BOW, GH SKEW. Adjustment type 2. GH 4th Bow adjustment. Correct the corner distortion which...
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KP-XA43M31/XA43M61/XA43M91 RM-967 HORIZONTAL LINE ADJUSTMENT HORIZONTAL SIZE ADJUSTMENT 1. Finely adjust the centre position of the vertical line at the 1. Adjust with GH MSIZE, so that the sizes of both edges centre of the screen with GV CENT. and centre are equal.
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KP-XA43M31/XA43M61/XA43M91 RM-967 GREEN VERTICAL SIZE ADJUSTMENT GREEN HORIZONTAL QUATERNARY ADJUSTMENT 1. Adjust GV MSIZE so that the sizes at the top and bottom 1. Adjust GH 4PIN, to correct the 4th order distortion. and centre are equal. 2. Adjust GH 4SBO to balance and correct the 4th order dis- 2.
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KP-XA43M31/XA43M61/XA43M91 RM-967 GREEN HORIZONTAL SYMMETRICAL PIN GREEN VERTICAL 4TH ORDER DISTORTION DISTORTION ADJUSTMENT ADJUSTMENT 1. Adjust GH MPIN to correct pin distorton at both edges of 1. By using GV 4 PIN, 4th-Order distortion of the horizontal the centre section.
KP-XA43M31/XA43M61/XA43M91 RM-967 GREEN VERTICAL ASYMMETRICAL PIN DISTORTION GREEN AND BLUE ADJUSTMENT (2ND-ORDER DISTORTION) ADJUSTMENT 1. Adjust so that the blue and green lines are on top of each 1. Correct the asymmetrical pin distortion at the top and bot- other.
KP-XA43M31/XA43M61/XA43M91 RM-967 5-6. WHITE BALANCE ADJUSTMENT SUB HUE ADJUSTMENT (SH1, SH2) 1. Receive the monoscope signal and adjust the picture qual- 1. Input a NTSC color-bar. ity with the menu. 2. Set the following condition: 2. Adjust service mode S-BRIGHT so that the signal 20 IRE PICTURE 100%, BRIGHTNESS 50%, COLOR 50%.
KP-XA43M31/XA43M61/XA43M91 SECTION 6 RM-967 6-1. BLOCK DIAGRAM DIAGRAMS 6-1-1. AG BOARD BLOCK DIAGRAM CN401 SUB VIDEO (1/2) (U-COM,Y/C JUNGLE,AUDIO PROCESSOR,SECAM DEC) IC301 Y/C/J CN405 SYNC SEPA TV-SYNC CV IN R OUT RED DRIVE Q104 Y IN G OUT GRN DRIVE...
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KP-XA43M31/XA43M61/XA43M91 RM-967 6-1-2. S BOARD BLOCK DIAGRAM (SURROUND) IC2201 D/A CONVERTER S DAT S CLK DAC4 IC2211 CN2201 S DAT IC2206 IC2205 S CLK LEVEL SHIFT -IN2 OUT2 -IN2 OUT2 IC2203 +IN2 +IN2 L IN R IN TO AG BOARD...
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KP-XA43M31/XA43M61/XA43M91 RM-967 6-1-5. P1, UG, AND V2 BOARDS BLOCK DIAGRAMS CN3501 TEXT SEL (TEXT) GREEN TO P1 BOARD BLUE IC3501 CN2401 TEXT GENERATOR CN3502 R BUFF R OUT Q3507 X IN X3501 G BUFF G OUT GREEN 12MHz Q3509 X OUT...
KP-XA43M31/XA43M61/XA43M91 RM-967 6-2. FRAME SCHEMATIC DIAGRAM R-Y IN S DAT S DAT B-Y IN (SURROUND) S CLK S CLK S SYS1 CN2801 Y IN CN2902 CN2004 CN403 CN407 CN1002 S SYS2 WHT-L :S-MICRO :S-MICRO :S-MICRO :S-MICRO :S-MICRO :S-MICRO R-Y OUT...
KP-XA43M31/XA43M61/XA43M91 6-3. CIRCUIT BOARDS LOCATION RM-967 6-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Terminal name of semiconductors in silk screen Note: • All capacitors are in µF unless otherwise noted. (pF: µµF) printed circuit ( Capacitors without voltage indication are all 50 V.
KP-XA43M31/XA43M61/XA43M91 RM-967 (10) Schematic Diagram of D(2/3) Board VAR OUT CN1601 CENTER SP IN / SURROUND OUT :S-MICRO J1601 TB1601 TO H2 BOARD CN3204 HP AUDIO R Q1612 IC1602 DTC143TKA HEATSINK AUDIO AMP TDA7264 MUTE C1601 AUDIO MAIN AMP 0.001...
KP-XA43M31/XA43M61/XA43M91 RM-967 (12) Schematic Diagram of E(1/4) Board TO E 2/4_22 TO E 2/4_21 TO E 2/4_20 CN508 :FASTON TO E 2/4_19 TO E 2/4_18 R809 R823 TO D BOARD Q801 Q803 4.7k R867 CN1502 2SC3311A 2SC3311A BUFF BUFF Q812...
KP-XA43M31/XA43M61/XA43M91 RM-967 (13) Schematic Diagram of 4(2/4) Board TO E 1/4_22 TO E 1/4_21 C880 R999 R979 4.7k 4.7k TO E 1/4_20 Q810 2SC3311A -13.4 MUTE R989 4.7k D510 -13.4 1SS133 TO E 1/4_19 R974 -14.6 -14.6 -15V TO E...
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KP-XA43M31/XA43M61/XA43M91 RM-967 [ POWER SUPPLY ] — G BOARD — G BOARD Terminal name of semiconductors in silk screen printed circuit ( Ref. Q6001-Q6006, Q6010-Q6012, Q6016-Q6018 : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 47)
KP-XA43M31/XAM61/XAM91 RM-967 (19) Schematic Diagram of H2 Board FRONT IN, KEY CN3202 — H2 BOARD — RED-L :S-MICRO TO D BOARD CN1802 VIDEO INPUT3 J3201 R3203 :CHIP L(MONO) R3202 :CHIP VIDEO CN3204 BLK-L :S-MICRO R3209 R3210 S-VIDEO TO D BOARD CN1601...
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KP-XA43M31/XAM61/XAM91 RM-967 SURROUND — S BOARD (Component Side) — — S BOARD (Conductor Side) — S BOARD Terminal name of semiconductors in silk screen printed circuit ( Ref. : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 47)
KP-XA43M31/XAM61/XAM91 RM-967 (22) Schematic Diagram of UG Board [ DVD IN ] — UG BOARD — CN2901 WHT-L :S-MICRO DVD Y D2901 R2901 C2901 R2902 UDZ-9.1B :CHIP :CHIP PROT DVD BY TO P1 BOARD CN2801 D2902 R2903 C2902 R2904 UDZ-9.1B...
KP-XA43M31/XAM61/XAM91 RM-967 (24) Schematic Diagram of ZR Board RED DY CN1405 — ZR BOARD — TO E BOARD CN504 R-H(+) H(MID) DY(H) H.IN R-H(-) V.IN CN1404 SUB DY V.RET :S-MICRO H.RET R1415 R1418 TO E BOARD CN801 V.DEF V(MID) HR.IN...
KP-XA43M31/XA43M61/XA43M91 RM-967 SECTION 7 EXPLODED VIEWS NOTE: • The construction parts of an assembled part are indicated with a collation number in the remark The components identified by • Items with no part number and no description are column. shading and mark...
KP-XA43M31/XA43M61/XA43M91 RM-967 The components identified by 7-2. CABINET AND PANEL BLOCK shading and mark are criti- cal for safety. Replace only with part number : 7-685-648-79 +BVTP 3X12 specified. CHASSIS AND PICTURE TUBE BLOCK REF. NO. PART NO. DESCRIPTION REMARK REF.
KP-XA43M31/XA43M61/XA43M91 RM-967 The components identified by 7-3. CHASSIS AND PICTURE TUBE BLOCK shading and mark are criti- cal for safety. Replace only with part number : 7-685-663-71 +BVTP 4X16 specified. : 7-685-648-79 +BVTP 3X12 REF. NO. PART NO. DESCRIPTION REMARK REF.
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 • The components identified by this manual have been carefully The components identified by RM-967 factory-selected for each set in order shading and mark are criti- to satisfy regulations regarding X- cal for safety. ray radiation. Should replacement Replace only with part number be required, replace only with the specified.
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number E H1 UG specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...
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KP-XA43M31/XA43M61/XA43M91 RM-967 ZG S REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------ ------------- ------------- ------------------- ------------------- ------------- ------------- ------------ ------------- ------------------- ------------- R1431 1-249-414-11 CARBON 1/4W CN2201 * 1-770-748-11 CONNECTOR, BOARD TO BOARD 12P...
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KP-XA43M31/XA43M61/XA43M91 The components identified by RM-967 shading and mark are criti- cal for safety. Replace only with part number specified. REF. NO. REF. NO. PART NO. PART NO. DESCRIPTION DESCRIPTION REMARK REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------...