Related Manuals for Miller Electric S-22P12 Ultra-Lite
Summary of Contents for Miller Electric S-22P12 Ultra-Lite
- Page 1 S-22P12 Ultra-Lite Visit our website at www.MillerWelds.com OM-181 931F November 2001 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder...
- Page 2 ISO 9001 Quality System Standard. service information for your particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.
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Page 3: Table Of Contents
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage 1-2. Arc Welding Hazards 1-3. Additional Symbols for Installation, Operation, and Maintenance WARNING 1-4. Principal Safety Standards 1-5. EMF Information This product, when used SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION for welding or cutting, 1-1. - Page 4 Declaration of Conformity for European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Miller Electric Mfg. Co. Manufacturer’s Name: 1635 W. Spencer Street Manufacturer’s Address: Appleton, WI 54914 USA S-22P12 Ultra-Lite...
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Page 5: Section 1 - Safety Precautions - Read Before Using
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. Means “Note”; not safety related. 1-2. - Page 6 D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. -
Page 8: Emf Information
1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’... -
Page 9: Section 1 - Consignes De Securite - Lire Avant Utilisation
SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Y Identifie un message de sécurité particulier. Signifie NOTA ;... - Page 10 LES RAYONS DE L’ARC peuvent pro- voquer des brûlures dans les yeux et sur la peau. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLOSION. D Ne pas placer l’appareil sur, au-dessus ou à proxi- mité de surfaces infllammables. D Ne pas installer l’appareil à proximité de produits inflammables D Ne pas surcharger l’installation électrique –... -
Page 12: Principales Normes De Sécurité
1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402. -
Page 13: Section 2 - Definitions
SECTION 2 – DEFINITIONS 2-1. Warning Label Definitions S-178 936 Warning! Watch Out! There are possible hazards as shown by the symbols. Drive rolls can injure fingers Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear. -
Page 14: Manufacturer's Rating Label For Ce Products
2-2. Manufacturer’s Rating Label For CE Products MILLER ELECTRIC MFG. CO., APPLETON, WI USA 2-3. Symbols And Definitions NOTE Some symbols are found only on CE products. Output Single Phase Duty Cycle Read Instructions Line Connection SECTION 3 – INSTALLATION 3-1. -
Page 15: Equipment Connection Diagram
3-2. Equipment Connection Diagram Gun Recommendation Table Process GMAW – Hard or Cored Wires FCAW – Self-Shielding Wires 3-3. Connecting Welding Gun And Optional Voltage Sensing Lead M25 Or M40 GA-40GL Constant Voltage (CV) Welding Power Source Supplying 24 VAC To Feeder Use optional PSA-2 adapter for power sources having only 115 VAC supply. -
Page 16: Connecting Shielding Gas And 14-Pin Plug
3-4. Connecting Shielding Gas And 14-Pin Plug Tools Needed: 5/8 in 3-5. 14-Pin Plug Information Pin* *The remaining pins are not used. 3-6. Setting Optional Wire Speed Meter Range Switch OM-181 931 Page 12 Pin Information 24 volts ac with respect to socket G. Contact closure to A completes 24 volts ac contactor control circuit. -
Page 17: Connecting Weld Cable And Installing Drive Rolls
3-7. Connecting Weld Cable And Installing Drive Rolls Tools Needed: 3/16 in 7/16, 9/16 in Alignment Installation ST-801 128-B / ST-162 079-A / Ref. S-180 967 Weld Cable From Welding Power Source Route weld cable from power source through rear panel and con- nect to terminal on drive assembly. -
Page 18: Installing And Threading Welding Wire
3-8. Installing And Threading Welding Wire Install wire spool. Adjust tension screw so wire is taut when wire feed stops. Lay gun cable out straight. Open pressure assembly, hold wire tightly, and cut off end. Push wire through guides into gun. Close and tighten pressure assem- bly. -
Page 19: Section 4 - Operation
SECTION 4 – OPERATION 4-1. Controls SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Replace Damaged Or Unreadable Labels Y Disconnect power before maintaining. 3 Months Clean And Tighten Weld Terminals 6 Months Clean Drive Rolls Wire Speed Meter (Optional) Voltage Meter (Optional) Power Control Switch Jog/Purge Switch... -
Page 20: Overload Protection
5-2. Overload Protection 5-3. Troubleshooting Table Trouble Wire does not feed, unit completely inop- Turn Power switch On. erative. Check fuse F1 and replace if necessary (see Section 5-2). Check 14–pin plug PLG2 connections. Check input power. Wire does not feed. Check circuit breaker CB1 and fuse F1. -
Page 21: Section 6 - Electrical Diagram
SECTION 6 – ELECTRICAL DIAGRAM 196 477-B Figure 6-1. Circuit Diagram For Wire Feeder With Options OM-181 931 Page 17... -
Page 22: Section 7 - Parts List
SECTION 7 – PARTS LIST Hardware is common and not available unless listed. 130 431-H Figure 7-1. Main Assembly OM-181 931 Page 18... - Page 23 Item Dia. Part Mkgs. Figure 7-1. Main Assembly ....058 427 RING, retaining spool ....601 965 SCREW, cap stl hexhd .375-16 x 1.000 .
- Page 24 Item Dia. Part Mkgs. Figure 7-1. Main Assembly (Continued) ....166 072 SPACER, gear ....172 075 CARRIER, drive roll w/components 24 pitch .
- Page 25 Table 7-1. Drive Roll And Wire Guide Kits NOTE Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
- Page 26 Notes OM-181 931 Page 22...
- Page 27 Warranty Questions? Call LIMITED WARRANTY – Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants 1-800-4-A-MILLER to its original retail purchaser that new Miller equipment sold for your local after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.
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Page 28: Options And Accessories
Parts) Circuit Diagrams Welding Process Handbooks File a claim for loss or damage during shipment. 2001 Miller Electric Mfg. Co. 1/01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters–USA USA Phone: 920-735-4505 Auto-Attended USA &...