Miller electric owner's manual welding generator invision 456p (36 pages)
Summary of Contents for Miller Electric Millermatic 400
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Millermatic 400 Visit webs~te Www~MllI~rWeIds.com Miller The Power OJIB& OWNERS MANUAL OM-iBO 424E August 1998 Processes (GMAW) Welding Flux Cored (FCAW) Welding Description Power Source Welding and Wire Feeder...
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U.S.A. will then registered to ibe Iso 9001 quality you may need System Standard. service information also Miller Electric manufactures full of welders and welding related equipment. information other quality your local Miller distributor products, contact...
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following term SECTION used interchangeably 1-1. throughout this manual: 1-2. MIG=GMAW 1-3. 1-4. 1-5. SECTION 1-1. 1-2. 1-3. 1-4. 1-5. SECTION 2-1. 2-2. 2-3. 2-4. 2-5, 2-6. 2-7. 2-8. 2-9. 2-10. Inductance Selection 2-11. Electrical Service Guide 2-12. 2-13. SECTION 3 3-1.
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SECTION SAFETY PRECAUTIONS Synibol Usage Means Watch Out! Warning! hazards with this procedure! shown in the adjoining symbols. Marks special safety message. Means Note~ safety related. Welding Hazards symbols shown below used throughout to call attention identify possible seethe watch and followthe related symbol, out,...
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Connect work cable the work close practical welding from prevent current unknown electric shock and fire hazards. paths causing welder thaw frozen pipes. Remove stick electrode from holder when contact use. Wear oil-free protective garments such shirt, cuffless trousers, high...
Additional Symbols :1-3. FIRE OR EXPLOSION install place combustible surfaces. install unit near Do not overload building wiring sure properly sized, rated, protected FALLiNG UNIT can cause lifting lift unit cylinders, gear, gas equipment adequate capacityto unit. support lift forks using move long enough...
EMF Information 1-5.. Considerations About Welding And The Effects Of Low Electric And Magnetic Fields it flows Welding current, through welding magnetic fields. There has been and still is some fields. However, after examining than 500 studies more years of research, special blue ribbon...
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SECTION CONSIGNES Signification symboles Signifie Mise garde! Soyez vigilant! prØsente risques danger! symboles adjacents Identifie sØcuritØ particulier. message Signifie NOTA nest pas re/at/f a Ia sØcuritØ. Dangers relatifs soudage prØsentØs ci-aprŁs symboles sont utilisØs present manuel pour attirer votre attention et identifier les risques danger.
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LES RAVONS DE LARC brlures voquer peau. de larc rayonnement genere des rayons visibles (ultraviolets infrarouges) susceptibles bthlures Ia peau. Des Øtincelles dans yeux pendant soudage. Porter casque de soudage muni dun Øcran de filtre proteger votre visage pendant yeux Z87.
1 -3. Dangers supplØmentaires Ia maintenance Risque DJNCENDIE DEXPLOSION. Ne pas placer lappareil proximitØ de surfaces infilammables. pas installer lappareil proximite produits NepassurchargerlinstallationØlectrique tation est correctement dimensionnØ protØgØ lappareil service. CHUTE LAPPAREIL blesser. Utiliser lanrieau de levage uniquement lever lappareil, NON PAS les de gaz tout autre...
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1-4. Principales normes Safety ANSI Z49. Welding Cutting, norme 550 NW. Miami FL 33126 ding Society, Lejeune Safetyand Health Sandards, OSHA 29 CFR Documents, U.S. Government Printing 20402. Safe Recommended Practice for the Preparation of Containers That Have Held Hazardous ting AWS F4.1 de American...
2-3. Volt-Ampere Curve 2-4. Installing Work Clamp OM-189 Page ~L5J 3~C) EL AIVEEFES Normal Volt-Ampere volt-ampere curves minimum and normal voltage amperage of the pabilities welding Curves of other source. fall between the curves Overload Volt-Ampere Curves When unit is used beyond ity, circuitry the overload...
2-5. Installing Welding 2-6. Setting Polarity To Positive Reverse Lead Connections Negative (DCEN) (FCAW Process). Becomes ~=:~ 3/4,11/l6in (Gun Included) For Wire Type Shown Shipped Set For Electrode Positive For Solid Steel Or (DCEP) Aluminum Wires (GMAW Process). Wire Drive Assembly Lead Terminal...
2-10. Inductance Selection Tools Needed: 3/8,7/l6in ~ZJiJ Weld Bead Using Connection With 17 Electrical Service Guide 2-11. Input Voltage Input Amperes At Rated Output Max Recommended Standard Fuse Or Circuit Breaker Amperes Conductor Size In AWG/KcmiI Input Max Recommended Conductor Input Conductor Size In Grounding...
Remove wrapper. Jumper Link Label Connecting Input Power Tools Needed: ~ 3/8 ===z c:I::::::1:=:=~lJ GND/PE Connect First 400 VOLTS 000000 Links Jumper Move jumper links to match Reinstall wrapper. A Special installation may volatile liquids CEC Section 20. GND/PE...
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Wire 2-13. Threadrng Welding Open assembly. pressure Close and tighten pressure assembly, and let of wire. Press gun trigger until wire of gun. Reinstall comes contact and nozzle OM-189 Page Pull and hold wire; cut off end. Remove nozzle and contact 1111 Feed wire check drive roll...
SECTION MAINTENANCE 4-1. Routine Maintenance Circuit Breaker CB1 4-2. Overload 4-3. Unit If unit is used beyond capacity (excessive this condition. trigger to reset OM-189 Page &TROUBLESHOOTING Disconnect power before maintaining, wire feeds but is not wire feed, shorted output, etc.), Maintain often...
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Drive Roll and Wire Inlet Guide 4-4. Changing Tools Needed: 5/64 7/l6in Drive Rolls and Wire Guide 4-5. Aligning Tools Needed: Correct Incorrect NOTE: Drive rolls and inlet wire included. guide Table 6-1 for informa ordering tion. Securing Screw Inlet Wire Guide Slide Loosen close to...
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Troubleshooting 4-6. Trouble Remedy wire does feed. No weld output; Replace building Reset circuit breaker Secure gun Have Have No weld wire feeds. Thermostat TP1 open output; (see Connect work Replace An overload condition occurred. Release Have Connect unit Low weld output.
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NoteL~ Base selection of drive rolls upon V-Grooved U-Grooved rolls for soft and soft shelled cored wires. U-Cogged V-Knurled rolls for hard shelled cored wires. Drive roll with U-Grooved). Wire Diameter Decimal Fraction .023/.025 .023/.025 .030 in. .030 in. .035 in. .035 in.
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: p S t s c a n b e i n y o u r Warranty Questions2 Call 1-800-4-A-MILLER ioryoir Scat:, Miller distributor. ~Your distributor also gives ::.senn~ always:get fast: reIi~le resportse need; Most replacement hahds. in 24 Pours, :~Uppofl.
Owners Record Please complete and retain with your Model Name Purchase Date (Date Distributor Address City State Resources Available Always provide Model Name and Serial/Style Contact your Distributor for: To locate distributor nearest you call 1-800-4-A-Miller. Contact DeliveriuD Carrier br: filing For assistance in settling...
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