Multiglow Fires Classic II LPG Installation, Servicing & User Instructions

Decorative fuel effect appliances for use with liquified petroleum gas

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Classic II LPG
Decorative fuel effect appliances
for use with Liquified Petroleum Gas
Installation, Servicing & User Instructions
THESE INSTRUCTIONS TO BE LEFT WITH THE USER
Manufactured By:
Multiglow Fires
Canterbury Road,
Telephone: 01843 847575
St. Nicholas-at-Wade,
Fax: 01843 848300
Nr. Canterbury,
Email: sales@multiglow.com
Kent CT7 0PQ
Web: www.multiglow.com
th
IM002.2 (20
May 2010)

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Summary of Contents for Multiglow Fires Classic II LPG

  • Page 1 Classic II LPG Decorative fuel effect appliances for use with Liquified Petroleum Gas Installation, Servicing & User Instructions THESE INSTRUCTIONS TO BE LEFT WITH THE USER Manufactured By: Multiglow Fires Canterbury Road, Telephone: 01843 847575 St. Nicholas-at-Wade, Fax: 01843 848300 Nr.
  • Page 2 Multiglow Fires reserve the right to make a charge for any service call or to refuse service when a defect is due to incorrect use or installation.
  • Page 3: Table Of Contents

    Table of Contents GENERAL INFORMATION ..................1 Conformity....................2 General Notes ....................3 2.1. Flue Specifications ..................4 2.2. Ventilation Requirements ................4 Technical Data ....................5 INSTALLATION INSTRUCTIONS................6 Installation Procedure ..................7 4.1. Contents Checklist ..................7 4.2. Compatibility....................
  • Page 4 9.3. Pebble Layout ..................25 9.3.1. Size ‘T’ ....................25 Control Systems ...................26 10.1. Identification ..................26 10.2. Manual Control (Barrel)................27 10.3. Manual Control (BM) & Detached Manual Control (BM) .......28 10.4. Remote Control (GV34)................29 10.4.1. Manual Lighting Procedure ..............29 10.4.2. Remote Control Lighting Procedure............30 10.4.3.
  • Page 5: General Information

    GENERAL INFORMATION Page 1...
  • Page 6: Conformity

    NOTE: The fire must not be operated with either the white fibre blanket, pumice or black ceramic board (dependent upon model) removed from the burner tray. NOTE: Multiglow Fires will NOT accept any liability or responsibility for an appliance that has been installed outside the technical data specified in this manual and is not in agreement with the above statements.
  • Page 7: General Notes

    2. General Notes The MULTIGLOW CLASSIC II LPG is a Decorative Fuel Effect (D.F.E.) primary aerated gas fire, designed to comply with BS EN 509:2000 and is intended for decorative use only. It has been designed to operate on LPG Gas only and must be fitted on a non-combustible hearth in a standard builders opening, with either a Class 1 (7”) or Class 2 (5”)
  • Page 8: Flue Specifications

    bags, clearly labelled as RCF waste and may be disposed of in suitably licensed landfill sites. It should be noted that exposure to the fibres is unlikely in normal use. 2.1. Flue Specifications All appliance sizes have been tested and approved with a flue of 7” (178mm) diameter and having a minimum effective height of 10ft (3m).
  • Page 9: Technical Data

    3. Technical Data Size Gas Category 3B/P Gas Types G30/G31 Surface Area (cm 451/650 Heat Input (Gross kW) 0.176 Flow Rate Working “P” (mbar) 28-30/37 Burner Test “P” (mbar) 28.0 Control Valve Seagas A5 (Manual Option) Control Valve GV34 or GV60 (Remote Option) Control Valve GV60...
  • Page 10: Installation Instructions

    INSTALLATION INSTRUCTIONS Page 6...
  • Page 11: Installation Procedure

    4. Installation Procedure 4.1. Contents Checklist 1 x Installation, Servicing & Users instructions. 1 x Burner (with fibre blanket, ceramic board or pumice pellets). 1 x Nut and olive for 8mm inlet pipe. Coals/Logs/Pebbles (if supplied). Pack of Pumice Pellets (if supplied). Additional Parts Supplied with Detached BM Control model: 1 x Valve Mounted Bracket.
  • Page 12 This appliance must not be fitted in any room where steam is present (e.g. Bathroom) Warning The appliance must be mounted behind a non-combustible hearth and be 50mm (2”) above floor level to discourage the over-laying of carpets or rugs etc. There must be a 125mm (5”) clearance underneath the appliance if it uses either a GV34 or GV60 valve unless using the heat shield supplied.
  • Page 13: Installation (Hole In The Wall)

    4.3. Installation (Hole in the Wall) Figure 1 Figure 2 – Correct Air Flow 4.3.1. Ventilation When installing a raised chamber fire, it is critical to ensure that the ventilation for the fire (for combustion and cooling purposes) is carefully thought through. Failure to provide suitable ventilation may invalidate your warranty.
  • Page 14: Pre-Installation Checks

    They are installed so that every part of any flame or incandescent material will be at least 225mm above the floor; or The manufacturer’s instructions state that a hearth is not required. It is Multiglow’s recommendation that a hearth is used with this appliance. Should you decide that a hearth is not required, then consideration should be given to the safety of the users of the room.
  • Page 15: Ventilation

    Smoke escaping anywhere other than the correct terminal, or a down- draught or no-flow condition indicates an unsatisfactory flue. The flue may need attention - seek expert advice. Warning 4.4.2. Ventilation In line with Section 2.2 - Ventilation Requirements, make sure that the room or space where the appliance is located is adequately ventilated and that the means of ventilation is suitable.
  • Page 16: Baskets And Cast Inserts

    and the low voltage lead connected to the receiver. Transformers must be connected to the mains supply in accordance to the rules in force. Before securing the burner into position, run the gas pipe as appropriate. Dependent upon the application, use one of the following methods to make provision for burner fixings.
  • Page 17: Connection To Gas Supply

    4.6. Connection to Gas Supply Purge the gas supply pipe work to remove air and debris BEFORE connection of the fire. The 8mm pipe should be used to connect valve to an isolating tap, which must be adjacent to the appliance (so that when tap is closed appliance is totally isolated). NOTE: Soft soldered joints should not be used beneath burner tray.
  • Page 18: Remote Control (Gv60)

    Connect the 800mm lead provided between the motor connections on the Control Valve and the Receiver. Insert 4 x 1.5v AA alkaline batteries into the receiver. Place the receiver unit into position (within heat shield if used). Insert and connect 1 x 9v alkaline battery into the handset. The free air circulation below the burner must be such that the temperature of any electrical or electronic component does not exceed 60 centigrade.
  • Page 19: Wall Switch Control (Gv60)

    NOTE: In line with the best engineering codes and practices, it is essential that the electrical wiring is protected from accidental damage. It is advised that the flexible cables are placed in a plastic tube or sheath especially where the wiring must pass through a wall or behind a fireplace surround.
  • Page 20: Fuel Bed Installation

    4.8. Fuel Bed Installation Refer to the appropriate section within Section 9 in the Users Instructions, starting on Page 24 to lay out the fuel bed. Page 16...
  • Page 21: Function Checks

    5. Function Checks 5.1. Lighting the Pilot and Main Burner Turn on gas supply, purge the gas line and check all gas joints for gas soundness. Using the instructions in Section 10 for the appropriate control system: Ignite the pilot (if applicable). Light the main burner and leave on high for 10 minutes.
  • Page 22: Commissioning

    If fire goes out under normal operation and continues to go out after relighting, has occurred and the flue should be checked. Warning a) The oxypilot system shall not be adjusted by the installer. b) The oxypilot spillage monitoring system shall not be put out of operation.
  • Page 23: Final Check & Customer Briefing

    7. Final Check & Customer Briefing Instruct the customer on the full operation of the appliance. Recommend to the customer that a competent person should service the appliance annually. Recommend to the customer that on a yearly basis the flue should be swept to ensure that all products of combustion are entering the flue or canopy and that there is no excessive build up of soot and that rubbish should not be burnt on the fire or the fuel bed be disturbed.
  • Page 24: Servicing

    8. Servicing 8.1. Parts List Description Part No Quantity Pilot Burner & Ignition Unit 9205 Pilot Burner & Ignition Unit P4-22D Control Valve GV40 Control Valve GV60 Control Valve Dependent on model/control option supplied All servicing of this appliance is to be carried out by a competent person. Turn off gas supply before commencing any servicing always test for gas soundness and spillage after refitting the appliance 8.2.
  • Page 25 Undo and remove 2 x 4mm locating nuts/screws on the pilot/ignition unit. Remove the unit. Replace with new unit and reassemble in reverse order. Pilot Burner Ignition Electrode 4mm Copper Piezo Lead Tube Connection Connection Thermocouple Figure 6 - Pilot Burner & Ignition Unit (9205) Figure 7 - Seagas Pilot Assembly (P4-22D) Page 21...
  • Page 26: Renewing Control Valve

    8.4. Renewing Control Valve Proceed as items 1 through 5 of Section 8.3 above. Undo and remove the main burner gas supply pipe. Undo and remove the pilot gas supply pipe located on the body of the main valve. Remove main valve unit by removing securing nut or screw. Replace with new unit and reassemble in reverse order.
  • Page 27: User Instructions

    USER INSTRUCTIONS Page 23...
  • Page 28: Fuel Bed Layouts

    9. Fuel Bed Layouts The layout and quantity of the material contained in the fuel bed should not be changed for any of the ceramic layouts contained within these instructions. Warning 9.1. Pumice Pellets If specified at point of order, your burner will have been supplied with a measured bag of Pumice pellets relative to the size of the burner.
  • Page 29: Pebble Layout

    9.3. Pebble Layout Size T has been approved for use with ceramic pebbles. See the details below for specific arrangements. 9.3.1. Size ‘T’ Total of 17 pebbles in 2 layers Layer 1 Layer 2 11 pebbles in 3 rows 6 pebbles in 2 rows of 3 (1 of 3 &...
  • Page 30: Control Systems

    10. Control Systems If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Warning WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. •...
  • Page 31: Manual Control (Barrel)

    10.2. Manual Control (Barrel) Figure 14 – Barrel Control Valve Ensure that the control knob is pointing upwards (as shown in Figure 14) in the OFF Position. Press the knob in fully, and then slowly turn it anti-clockwise towards the PILOT position until a loud click is heard.
  • Page 32: Manual Control (Bm) & Detached Manual Control (Bm)

    10.3. Manual Control (BM) & Detached Manual Control (BM) Figure 15 – BM Control Valve Ensure that the control knob is pointing upwards (as shown in Figure 15) in the OFF Position. Press the knob in fully, and then slowly turn it anti-clockwise towards the PILOT position until a loud click is heard.
  • Page 33: Remote Control (Gv34)

    NOTE: Should the fire be extinguished intentionally or unintentionally, do not attempt to relight it for at least 3 minutes. 10.4. Remote Control (GV34) Gas Rate Pilot Control Knob Adjustment Knob Figure 16 – GV34 Valve Controls Gas Rate OFF Position NOTE: The GV34 Control Valve gas two functions.
  • Page 34: Remote Control Lighting Procedure

    10.4.2. Remote Control Lighting Procedure Press both buttons to increase flame Press this button to decrease flame Figure 17 - GV34 Remote Control Handset To light the Pilot Burner, carry out steps 1 to 3 as specified above. Adjusting the flame Height: To turn the fire on and/or to increase the flame height by using the handset, press both the large and small ON buttons simultaneously.
  • Page 35: Remote Control (Gv60)

    10.5. Remote Control (GV60) Figure 18 – GV60 Valve Controls Figure 19 - GV60 Remote Control Handset Ensure that the ON/OFF switch on the control valve is ON. Press both the bottom left hand button on the handset and the Large Flame button at the same time (both buttons are linked with an line) until a beep is heard, which indicates the start sequence has begun, then release the buttons.
  • Page 36: Wall Switch Control (Gv60)

    10.6. Wall Switch Control (GV60) Figure 20 – Wall Switch Control Ensure that the ON/OFF switch on the control valve is ON. Press and hold the ON-OFF button until a beep is heard, which indicates the start sequence has begun, then release the buttons. At this point further beeps indicate that the ignition process is in progress, after which point the burner will move to the high rate and the burner will cross-light from the pilot.
  • Page 37 Remove the existing batteries and replace with 4 x AA batteries. For the GV60 it is recommended that high quality Alkaline, Lithium or Nickel oxy hydroxide are used Page 33...
  • Page 38: Troubleshooting

    TROUBLESHOOTING Page 34...
  • Page 39: General Troubleshooting

    11. General Troubleshooting No Spark Ignition lead has become detached from electrode; Pilot is damaged, or too far away from electrode, or too close; Electrode is damaged and needs to be replaced; Soot or debris on the pilot assembly and shorting spark; Faulty ignition lead.
  • Page 40: Appendix 1 - Gv60 Installation Instruction

    Re-lay the pebbles or wood as shown in the relevant drawing. 12. Appendix 1 – GV60 Installation Instruction Page 36...
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  • Page 48 0558 Manufactured By: Multiglow Fires Canterbury Road, Telephone: 01843 847575 St. Nicholas-at-Wade, Fax: 01843 848300 Nr. Canterbury, Email: sales@multiglow.com Kent CT7 0PQ Web: www.multiglow.com...

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