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Fervi 0505 Operation And Maintenance Manual

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OPERATION AND
MAINTENANCE MANUAL
Tilting bench belt sander
Art. 0505
ORIGINAL INSTRUCTIONS

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  • Page 1 OPERATION AND MAINTENANCE MANUAL Tilting bench belt sander Art. 0505 ORIGINAL INSTRUCTIONS...
  • Page 2 Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, see FERVI for information about modifications that could be implemented. REV. 1 November 2013...

  • Page 3: Table Of Contents

    MACHINES AND ACCESSORIES CONTENTS INTRODUCTION ..................5 Graphic form of the alerts related to safety and operation, and risk warnings....5 Preface..........................6 SAFETY WARNINGS .................. 7 General safety rules for machine tools ................7 Safety rules for electrical machine equipment ..............9 Technical support......................9 Other provisions ......................9 2.4.1 It is forbidden to tamper with safety devices ..............
  • Page 4 MACHINES AND ACCESSORIES 10.7 Sanding ends with the vertical belt ................33 MAINTENANCE ..................35 11.1 Routine maintenance ....................35 11.2 Checking / Replacing the drive belt ................. 36 TROUBLESHOOTING ................37 DISPOSAL OF COMPONENTS AND MATERIALS........38 ELECTRIC CIRCUIT ................39 EXPLODED VIEW AND SPARE PARTS ............

  • Page 5: Introduction

    MACHINES AND ACCESSORIES 1 INTRODUCTION The purpose of this manual is to convey the necessary knowledge for the use and maintenance of and to create a sense of responsibility and knowledge of the capabilities and limits of the sander machine entrusted to the operator. As the machine is entrusted to experienced and skilled operators, the following machine must be perfectly known by the operator if you want it to be used safely and effectively.

  • Page 6: Preface

    MACHINES AND ACCESSORIES 1.2 Preface For safe and easy operation of the machine, this manual must be read carefully in order to acquire the necessary knowledge. In other words, durability and performance are strictly dependent on how it is used. Even if already familiar with the sander, it is necessary to follow the instructions contained herein, in addition to the general precautions to be observed while working.

  • Page 7: Safety Warnings

    MACHINES AND ACCESSORIES 2 SAFETY WARNINGS 2.1 General safety rules for machine tools Risks associated with the use of the machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out. Risks associated with the use of the machine Despite the implementation of all safety devices for safe use of the equipment, it is necessary to take note of all the accident prevention requirements highlighted in various parts of this...
  • Page 8 MACHINES AND ACCESSORIES 9. Do not perform tasks on the machine other than those for which it was designed. Only use the machine in the manner in which it was intended, as described in this instruction manual. 10.Work without disturbances. 11.Work areas must be well lit.

  • Page 9: Safety Rules For Electrical Machine Equipment

    MACHINES AND ACCESSORIES 2.2 Safety rules for electrical machine equipment Changes in the Electrical System  Do not modify the electrical system in any way. Any attempt in this regard may jeopardize the operation of electrical devices, causing malfunction or accident. ...

  • Page 10: Technical Specifications

    MACHINES AND ACCESSORIES 3 TECHNICAL SPECIFICATIONS Model Art. 0505 Weight (kg) Size (mm) 460X380X270 Voltage (V) Frequency (Hz) Power (W) Noise L (dB) Type of tool Abrasive belt Size (mm) 914X100 Type of tool Abrasive disc Diameter (mm) Page 10 of 41...

  • Page 11: Description Of The Sander

    MACHINES AND ACCESSORIES 4 DESCRIPTION OF THE SANDER 4.1 Description of the main parts Figure 1 – Main parts of the Bench sander. Machine body Abrasive disc Work table ON/OFF buttons Stop - piece support Piece orientation bracket Abrasive belt Page 11 of 41...

  • Page 12: Identification Plate

    MACHINES AND ACCESSORIES 4.2 Identification plate The following identification plate is attached to the machine: Figure 2 – Plate Art. 0505 4.3 Plates and pictograms Attached to the machines are the following warning plates and pictograms: ATTENZIONE!  Leggere attentamente le istruzioni prima di utilizzare la macchina ...
  • Page 13 MACHINES AND ACCESSORIES RIMUOVERE I DISPOSITIVI DI SICUREZZA È SEVERAMENTE VIETATA LA RIMOZIONE E LA OMISSIONE DOLOSA D.Lgs 81/08 ATTENZIONE È VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE  EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE  IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN’ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA...
  • Page 14 MACHINES AND ACCESSORIES PLATE IN ITALIAN PLATE IN ENGLISH  Leggere attentamente le istruzioni prima di utilizzare la  Read instructions carefully before using macchina machine  Non avvicinare mani all’utensile mentre è  Keep hands away from the tool while in motion movimento ...

  • Page 15: Description Of The Controls

    MACHINES AND ACCESSORIES 5 DESCRIPTION OF THE CONTROLS 5.1 On and off switches The command buttons of the sander are positioned on the machine body, on the side of the abrasive disc (Figure 4); The green button (I), is used to start the sander. By pressing this button, the electric motor is powered and both of the abrasive tools are set in rotation (belt and disc).

  • Page 16: Machine Safety Devices

    MACHINES AND ACCESSORIES 6 MACHINE SAFETY DEVICES 6.1 Electrical safety devices The control device inserted in the electrical circuit of the sander is a magnetic switch with two buttons (see Section 10 of this manual). This prevents the danger of unwanted and/or accidental starts of the machine, since the switch can only be activated through a voluntary action suitable for the given purpose and when the machine is powered.

  • Page 17: Mechanical" Safety Devices

    MACHINES AND ACCESSORIES 6.2 "Mechanical" Safety Devices These prevent contact with the moving parts of the machine such as the electric motor, the drive belt and the part of the abrasive tools. Checking the safety devices  Each time the sander is used, check that the guards function and are positioned properly. ...

  • Page 18: Assembly

    MACHINES AND ACCESSORIES 7 ASSEMBLY 7.1 Assembly of the stop - piece support Place the stop - piece support (A) Split washer Flat screw on the belt and then secure it with Support locking Hex screw the screw (B) and the two washers screw supplied, as shown in Figure 6.
  • Page 19 MACHINES AND ACCESSORIES Base Washer Rotation pin Table support Table lock Figure 8 - Worktable assembly. 5. Before fully tightening the lever (E), adjust the distance between the edge of the table and the abrasive disc. In this regard, insert a feeler gauge of approximately 2 mm between the two parts or any item with this thickness.

  • Page 20: Installation

    MACHINES AND ACCESSORIES 8 INSTALLATION Loss of stability Install the Sander on a solid and durable surface, such as a workbench, to prevent it from tipping and causing vibrations. Clean the Workbench Before installing the machine, clean the workbench of any materials and dirt that may be present.
  • Page 21 MACHINES AND ACCESSORIES 2. Secure the machine to the bench with two bolts using the fastening holes on the base (Figure 10). Figure 10 – Close-up of fastening holes. In the case of using a steel bench, it is advisable to place between the sander and the supporting surface a layer of material which is able to reduce the vibrations produced.

  • Page 22: Commissioning

    MACHINES AND ACCESSORIES 9 COMMISSIONING 9.1 Assembling the abrasive disc Unexpected start-up Before starting the assembly of the abrasive disc, always disconnect the machine from the power outlet. Use of PPE Before starting the assembly of the abrasive disc, always wear suitable protective gloves. 1.

  • Page 23: Assembling The Abrasive Belt

    MACHINES AND ACCESSORIES 9.2 Assembling the abrasive belt Unexpected start-up Before starting the assembly of the abrasive belt, always disconnect the machine from the power outlet. Use of PPE Before starting the assembly of the abrasive belt, always wear suitable protective gloves. Stamped inside the abrasive belt is an arrow indicating the correct direction of rotation of the belt.
  • Page 24 MACHINES AND ACCESSORIES Secondary roller Belt tensión lever Rotation Abrasive belt direction Drive roller Locking screw Figure 13 – Assembling the abrasive disc. 3. Move the lever (M) to the left (on the side of the electric motor) to apply tension to the abrasive belt.
  • Page 25 MACHINES AND ACCESSORIES Belt alignment knob Figure 14 – Alignment of the abrasive belt. Removing the belt It is absolutely forbidden to operate the sander without making sure that the abrasive belt is perfectly centred, after replacement. Page 25 of 41...

  • Page 26: Operation

    MACHINES AND ACCESSORIES 10 OPERATION 10.1Instructions for Use The abrasive sander is a very easy machine to use. The abrasive belt is used for sanding large surfaces or remove burrs from the cutting of solid and heavy materials (solid wood and chipboard, plastic and composite materials, etc.) via abrasion.

  • Page 27: Starting/Stopping

    MACHINES AND ACCESSORIES 10.2Starting/Stopping To start the sander, press the green button, marked with the symbol (I), as shown in Figure By pressing this button, the electric motor is powered and both of the abrasive tools are set in rotation (belt and disc). Figure 14 - Starting the sander.

  • Page 28: Sanding Surfaces With The Horizontal Belt

    MACHINES AND ACCESSORIES 10.3Sanding surfaces with the horizontal belt Stop - piece support Before sanding surfaces with the horizontal belt, always position the stop - piece support on the belt, as described in paragraph 7.1 of this manual. To perform surface sanding operations with the horizontal belt, proceed as follows: 1.

  • Page 29: Sanding Ends With The Disc

    MACHINES AND ACCESSORIES 10.4Sanding ends with the disc Work table Before sanding surfaces with the disc, always position the work table in front of the disc, as described in paragraph 7.2 of this manual. To perform sanding head with the disc, proceed as follows: 1.
  • Page 30 MACHINES AND ACCESSORIES In order to obtain the inclined sanding of end surfaces it is necessary to adjust the angle of the goniometer, from 0 to 60°. To perform the sanding of angled surfaces, proceed as follows: 1. Adjust the angle of the goniometer using the relative knob (fig. 19); 2.

  • Page 31: Sanding Of Curved Surfaces

    MACHINES AND ACCESSORIES 10.5Sanding of curved surfaces To perform the sanding of curved surfaces, with the horizontal belt proceed as follows: 1. Press the green button to start (Figure 15). 2. Support the workpiece to be sanded on the edge of the abrasive belt, at the part with the idle roller (Figure 20).

  • Page 32: Sanding Edges (With The Table Tilted)

    MACHINES AND ACCESSORIES 10.6Sanding edges (with the table tilted) In order to obtain the correct sanding of the edges it is necessary to adjust the angle of the work table, from 0 to 45°. Unexpected start-up Before starting the adjustment of the work table, always disconnect the machine from the power outlet.

  • Page 33: Sanding Ends With The Vertical Belt

    MACHINES AND ACCESSORIES 10.7Sanding ends with the vertical belt In order to perform the sanding of ends with the vertical belt it is necessary to vary the configuration of the machine, positioning the abrasive belt in a vertical position. Unexpected start-up Before starting the adjustment of the work table, always disconnect the machine from the power outlet.
  • Page 34 MACHINES AND ACCESSORIES Allen screw Figure 22 – Move the belt into a vertical position. 6. Mount the work table onto the vertical belt, inserting the pin (D) and the lever (E) in the auxiliary holes present on the side of the belt-holder frame, as shown in figure 24. Table Auxiliary support...

  • Page 35: Maintenance

    MACHINES AND ACCESSORIES 11 MAINTENANCE 11.1Routine maintenance Electric shock Before maintenance or checks, turn off the machine and ALWAYS unplug the plug from the power outlet. This is so that there is no risk of electric shock. Regularly clean and take care of the machine to guarantee proper efficiency and a long working life.

  • Page 36: Checking / Replacing The Drive Belt

    MACHINES AND ACCESSORIES 11.2Checking / Replacing the drive belt Entanglement Before removing the belt protection guard, turn off the machine and ALWAYS unplug the plug from the power outlet. 1. Remove the belt protection guard screw, using a screwdriver, then remove the guard (Figure 25).

  • Page 37: Troubleshooting

    MACHINES AND ACCESSORIES 12 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Check the mains power supply. Electrical power supply. Check the wiring Wiring connections connections. The motor will not start. Burnt motor windings. Contact the service department. Broken switch. Contact the service department.

  • Page 38: Disposal Of Components And Materials

    MACHINES AND ACCESSORIES 13 DISPOSAL OF COMPONENTS AND MATERIALS If the machine is to be scrapped, its parts must be separated for disposal. Respect the Environment! Contact a specialist centre for the collection of metallic materials. The structure of the sander is made of steel, the belts and discs are made of abrasive material, some of the seals are made of polymeric material.

  • Page 39: Electric Circuit

    MACHINES AND ACCESSORIES 14 ELECTRIC CIRCUIT Magnetic switch Motor cable Motor Power cable Page 39 of 41...

  • Page 40: Exploded View And Spare Parts

    MACHINES AND ACCESSORIES 15 EXPLODED VIEW AND SPARE PARTS Page 40 of 41...
  • Page 41 MACHINES AND ACCESSORIES Description Description 0505/01 Knob 0505/36 Support table 0505/02 Rubber washer 0505/37 Tilting sticker 0505/03 Toothed washer 0505/38 Power cable 0505/04 Casing 0505/39 Motor 0505/05 Phillips head screw M5x08-35 0505/40 Connection cable 0505/06 Hex head screw M6x1.0-14 0505/41 Hex nut M6x1.0...

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