Record Power DS300 Original Instruction Manual
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Record Power DS300 Original Instruction Manual

12” cast iron disc sander
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Original Instruction Manual
DS300
12" Cast Iron Disc Sander
Version 3.1
April 2014
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Kg
Always wear safety glasses when
using woodworking equipment.
To register this product please visit
www.recordpower.info
Please see back cover for contact details.
Important
i
For your safety read instructions carefully before
assembling or using this product.
Always read the instructions
provided before using
Save this manual for future reference.
woodworking equipment.
1

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Summary of Contents for Record Power DS300

  • Page 1 Original Instruction Manual DS300 12” Cast Iron Disc Sander Version 3.1 April 2014 To register this product please visit www.recordpower.info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.

  • Page 2: Table Of Contents

    General Health & Safety Guidance Operation Additional Health & Safety Guidance for Maintenance & Adjustments Belt & Disc Sanders Dust Extraction Record Power Guarantee Troubleshooting Getting to Know Your Disc Sander Electrical Connection & Wiring Diagram Specifications Parts List & Diagram...

  • Page 3: General Health & Safety Guidance

    1.2 General Health & Safety Guidance 5. Take care when moving or positioning the machine • Keep the work area well lit and ensure that there is artificial lighting • Some machines can be very heavy. Ensure the floor of the area in which available when there is insufficient natural light to effectively light the the machine is to be used is capable of supporting the machine.

  • Page 4: Additional Health & Safety Guidance For Belt & Disc Sanders

    1.2 General Health & Safety Guidance are made. 27. Maintain your machine with care • This manual gives clear instructions on installation, set up and operation 21. Do not abuse the power cable of the machine and also details any routine and preventative maintenance •...

  • Page 5: Record Power Guarantee

    Guarantee should be made directly to Record Power or its Authorised Distributor Record Power guarantees that for a period of 5 years from the date (for details of the Authorised Distributor in your country please see of purchase the components of qualifying Products (see clauses 1.2.1 your Product manual or check www.recordpower.info for details).

  • Page 6: Getting To Know Your Disc Sander

    4. Getting to Know Your Disc Sander On / off switch Mounting holes (2 further corresponding holes are located at the rear of the base) Disc brake Mitre fence Safety guard Table tilt mechanism and controls Table Sanding disc Dust extraction port Motor Base...

  • Page 7: Specifications

    Sound power level <85 dBA Sound pressure level <85 dBA 6. Contents of the Package Please check to make sure the following parts are included: DS300 12” Cast Iron Disc Sander Mitre fence Disc brake 57 to 63.5 mm (2.5”) dust port adaptor 2.5 mm hex wrench*...

  • Page 8: Assembly

    DX100R57 100 - 57 mm Reducer for HPLV Dust Extractors should be used. Securing Sander Base Assembly to a Workbench The DS300 should be secured to a stable work surface when in use to Fig. 7.3 minimise vibration and movement. There are 4 holes in the base of the disc sander, on the front and rear feet.

  • Page 9: Operation

    0 to 60º and 0 to -60º, Fig. 8.4. Using the Disc Brake The DS300 is equipped with a manual disc brake which can be applied by pressing down on the brake handle, Fig 8.5. Only gentle pressure need...

  • Page 10: Maintenance & Adjustments

    9. Maintenance & Adjustments Setting the Table at 90º to the Sanding Disc Fig. 9.1 Table The table stops have been pre-set at the factory and should not need adjustment. If the table is knocked out of alignment follow the instructions Table tilt knob Table lock knob below to reset.
  • Page 11 9. Maintenance & Adjustments Aligning the Table with the Sanding Disc Fig. 9.5 Phillips head screws WARNING: To avoid jamming the workpiece or fingers between the table and sanding surface, the inner table edge should be a maximum of 2 mm from the sanding surface. Always maintain a maximum gap of 2 mm between the inner table edge and disc.

  • Page 12: Dust Extraction

    Record Power Extractors for 20 minutes every hour. 0.5 micron filtration Record Power offer a range of high quality dust extractors, we offer both drum and bag type extractors which filter down 0.5 micron providing CX2000 Compact Chip Extractor protection from harmful fine dusts.

  • Page 13: Troubleshooting

    11. Troubleshooting Problem Possible Cause Solution Sander will not start 1. Sander is unplugged 1. Check all plug connections 2. Fuse blown or circuit breaker tripped 2. Replace fuse or reset circuit breaker 3. Cord damaged 3. Replace cord Sanding disc does not come up to speed 1.

  • Page 14: Electrical Connection & Wiring Diagram

    12. Electrical Connection & Wiring Diagram Machines supplied for use in the UK are fitted with a 3 pin plug conforming machine. If replacing the original fuse, always fit a fuse of equivalent rating to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the to the original.

  • Page 15: Parts List & Diagram

    13. Parts List & Diagram...
  • Page 16 13. Parts List & Diagram Description Part Number Description Part Number Brake assembly Base Retaining ring Brake bracket Washer Screw Brake spring Gear shaft Front trunnion Brake handle Guide block L wrench 2.5 mm L wrench 4 mm Bolt Spring washer Tool holder Screw Nameplate...

  • Page 17: Eu Declaration Of Conformity

    EU Declaration of Conformity Cert No: EU / DS300 / 1 RECORD POWER LIMITED, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA declares that the machinery described:- 1. Type: Disc Sander 2. Model No: DS300 3. Serial No .................
  • Page 20 Woodworking Machinery & Accessories United Kingdom Eire Australia New Zealand Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry Centenary House, 11 Midland Way Centenary House, 11 Midland Way Po Box 3844 Po Box 276079 Barlborough Links, Chesterfield...

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