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Operation and
Maintenance Manual
Schrader - Air solutions since 1844
SA2560V
SA788B
SA788BE
SA2560V
SA788H
Model #:
Serial #:
SA2580V
SA6830B
SA6830H
SA27580V
SA61030B
SA61130H

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Summary of Contents for SchraderAir SA2560V

  • Page 1 Operation and Maintenance Manual Schrader - Air solutions since 1844 SA2560V SA2580V SA27580V SA788B SA788BE SA6830B SA61030B SA2560V SA788H SA6830H SA61130H Model #: Serial #:...
  • Page 2 Always direct paint or sprayed material away from compressor and locate compressor to minimize over 3. Do not modify compressor. Always contact the SchraderAir spray accumulation on compressor or sprayer parts. authorized service center for any repairs. 15. Do not wipe plastic parts with solvent. Solvents such as 4.
  • Page 3: Installation

    SAFETY INSTRUCTIONS (cont.) Gas Compressors Remove the shipping skid and place unit on a flat , level surface. For truck mounting always use the same kind of rubber mounts 21. Never touch moving parts. Always wear safety goggles between frame and tank legs (4). This will allow truck frame or or equivalent eye protection.
  • Page 4 LUBRICATION OF COMPRESSOR Some compressors maybe shipped without oil. Fill crankcase TABLE I:  Service Conditions with oil to level on sight gauge before operating. DO NOT OVERFILL. Severity of Service Maximum Ambient Atmospheric Use a high quality, non-detergent petroleum-based compressor oil Temperature (ºF) Contamination containing anti-oxidant and corrosion-inhibiting additives.
  • Page 5: Single Phase

    WIRING DIAGRAM SA2560V, SA2580V, & SA27580V Installation Should Be Made By A Competent Electrician Various national, local codes and standards have been assembled covering electrical apparatus and wiring. These should be consulted and local ordinances observed. All wiring should be done by a competent electrician.
  • Page 6: Maintenance

    MAINTENANCE DAILY MONTHLY • Check compressor visually. • Turn power off, reduce receiver pressure to 25 PSI and • Drain moisture from system piping. check operation of high pressure safety valve by pulling • Turn power off and drain moisture from tank by opening ring.
  • Page 7: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Compressor will not operate. 1. No electrical power. 1. Turn on power. 2. Pressure switch not making contact 2. See pressure switch adjustment. 2. Excessive noise in operation 1. Loose pulley, flywheel, belt, beltguard, 1.
  • Page 8 TROUBLESHOOTING (continued) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 9. Air blowing out of inlet 1. Broken first stage inlet valve. 1. Replace valve assembly. 10. Insufficient pressure at point 1. Leaks or restrictions. 1. Check for leaks or restrictionsr of use. in piping.
  • Page 9: Regulator Adjustment

    Load Genie Instructions Installation Inlet (Connected to Compressor) The Load Genie has 1/2 NPT “IN” and “OUT” ports and is suit- Easy Start Lever able for compressor with discharge capacities of up to 32 Range Adjustment Screw SCFM . The Load Genie is typically installed onto the tank Range Jam Nut with a short pipe nipple.
  • Page 10: Compressor Specifications

    COMPRESSOR SPECIFICATIONS GENERAL SPECIFICATIONS SA2560V SA2580V SA27580V Height (in.) ............. . . 73 ....... 73 ......73 Width (in.).
  • Page 11 AIR CONSUMPTION CHART SCFM SCFM Air filer ............4.0* Spray gun Production.
  • Page 12 82289015 COMPRESSOR PUMP For Compressors: SA256V SA258V SA788B, SA788BE, SA788H SA6830B, SA68030H 11 12 Head Bolt Torque: 33.2 ft-lbs...
  • Page 13 82-289015 / BK119 82-289015 / BK119 Part Number Description Part Number Description 82-286932 Lower Cover 82-213141020 part of full gasket set - #45 82-213141020 part of full gasket set - #45 82-287077 Valve Holder Plate 82-286930 Vibration Damper 82-213141020 part of full gasket set - #45 82-286929 Casing 82-213141020...
  • Page 14 82-289016 COMPRESSOR PUMP For Compressors: SA27580V SA61030B, SA61130H 46 45 11 12 Head Bolt Torque: 33.2 ft-lbs...
  • Page 15 82-289016 / BK119 82-289016 / BK119 Part Number Description Part Number Description 82-286932 Lower Cover part of full gasket set - #47 82-213153020 part of full gasket set - #47 82-213153020 82-287077 Valve Holder Plate part of full gasket set - #47 82-286930 Vibration Damper 82-213153020...
  • Page 16 AIR COMPRESSOR SA2560V SA2580V SA27580V Diagram SA2580V SA2560V SA27580V Description 82-9004 Belt Guard 82-9004 82-9004 82-9003 82-9003 82-9018 Belt 82-288602 82-288602 82-288602 Support Bracket 82-289015 Pump 82-289015 82-289016 287104 82-9031 82-9031 Extension 287102 287102 287102 82-630 82-630 82-630 Fitting 82-P7510...
  • Page 17 AIR COMPRESSOR SA788B, SA788BE, SA788H Back Side of Gas Engine INTEK I VENT VENT Diagram Description Part No. 82-288623 8.0 HP Briggs & Stratton Gas Engine 82-288618 Belt Guard 82-289015 Pump (See pages 11-12) 82-288624 Fitting 82-205BN Throttle Cable 82-604-788 Discharge Tube 82-625 90˚...
  • Page 18 AIR COMPRESSOR SA6830B, SA6830H, SA610030B, SA61130H Back Side of Gas Engine INTEK I VENT VENT SA61030B, SA61130H Diagram SA6830B, SA6830H Part No. Description Part No. 82-288618 82-288618 Belt Guard 82-288614 82-288614 Fitting 82-604-6830 82-604-61130 Discharge Tube 82-205BN 82-205BN Throttle Control 82-625 82-625 90˚...
  • Page 19: Warranty Statement

    Schrader International Inc. Warranty Statement For (1) one year from the date of purchase, Schrader Inter- To locate the closest Authorized Service Center for service national Inc. will replace or repair for the original purchaser assistance, resolution of a service problem or for product free of charge, any part or parts found upon examination information and operation, call or write to: by manufacturer/any Authorized Service Center to be...
  • Page 20 S C HRAD ER – USA 205 FRAZIER ROAD • ALTAV ISTA, VA 2 451 7 C U STOM ER S UP PO RT LINE 1.8 00 .28 8 .18 04 SCHRAD ERI N TE RN ATI ON AL .C O M performance manual SA - 011113...

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