Clear-Com MS-232 User Manual

Clear-Com MS-232 User Manual

Two-channel main station

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Clear-Com MS-232 Two-Channel Main Station
INTRODUCTION
Congratulations on choosing this Clear-Com product. Clear-Com was established in 1968 and remains
the market leader in providing intercom for entertainment, educational, broadcast and industrial appli-
cations. The ruggedness and high build-quality of Clear-Com products is the industry standard. In fact,
many of our original beltpacks and main stations are still in daily use around the world.
The MS-232 Two-Channel Main Station is a powerful, yet user friendly unit that can serve as the heart
of a Clear-Com system. We recommend that you read through this manual completely to better under-
stand the functions of the MS-232. If you encounter a situation or have a question that this manual
does not address, contact your dealer or call Clear-Com directly at the factory. Our applications sup-
port and service people are standing by to assist you. Thank you for selecting Clear-Com for your
communications needs.

Description

The Clear-Com PL-Pro
trucks, production studio consoles, theatre, live performances, and small TV facilities. It features ex-
cellent speech intelligibility in all noise levels and can be tailored to your needs through its programma-
ble options.
Selectable two-channel talking and/or listening allows the operator to communicate on either of the in-
tercom channels separately or on both at once. The illuminated dual-action talk buttons are electronic
momentary or latching. Monitoring can be done through the headset, the integral speaker, or both at
once. The MS-232 offers both visual and audible call signaling to attract the attention of operators who
have removed their headsets or turned off their speakers. The Remote Mic Kill (RMK) feature provides
the ability to turn off all open mics on Series 500 beltpacks.
The MS-232 can control a paging speaker for studio announcements. A front panel button activates
this function and an associated relay. A balanced program input allows monitoring external audio using
the headset or speaker.
This main station accepts dynamic headsets, such as the Clear-Com PL-Pro
tone controls for each intercom channel allow the operator to vary the level of his/her own voice as
heard in the headset and speaker. It also accepts Clear-Com gooseneck panel microphones.
The integral speaker can be turned on or off by a convenient front panel switch. An automatic speaker
dipping circuit will lower the level of the speaker when the announce button, talk buttons or program in-
terrupt are activated. This feature helps minimize feedback.
The MS-232 also incorporates a dual-channel program interrupt system (IFB). When activated, one or
more stations can interrupt the program audio to another intercom station or a talent wearing Clear-
Com's wired or wireless talent receivers. Clear-Com's stand-alone IFB system can also be connected
to this station.
The MS-232 provides 30-Volt DC power to operate Clear-Com beltpacks and remote stations. This
power is distributed between the two channels, and will support up to 60 headset stations or 20 speaker
stations. Clear-Com's new fail-safe design automatically shuts down the power to a channel when a
short circuit or electronic overload is sensed on that channel. The other channel will continue to oper-
ate normally. Once the fault condition is removed, the MS-232's fail-safe circuit will restore power,
even under full load conditions. LED indicators signal a short or overload on either channel.
The MS-232 will operate from any AC line voltage between 90 and 240 Volts AC at 50 or 60 Hz. The
MS-232 installs in a standard 19" equipment rack, using only one rack space. The unitized aluminum
chassis and extra-thick front panel with integral rack ears result in reduced size and a lighter weight
package that maintains legendary Clear-Com ruggedness. Three 3-pin XLR connectors are provided
for connection to each intercom channel.
The MS-232 is compatible with all Clear-Com Party-Line intercoms.
TM
MS-232 is a two-channel, one rack space main station ideal for ENG and EFP
TM
1
Series. Individual side-

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Summary of Contents for Clear-Com MS-232

  • Page 1 LED indicators signal a short or overload on either channel. The MS-232 will operate from any AC line voltage between 90 and 240 Volts AC at 50 or 60 Hz. The MS-232 installs in a standard 19" equipment rack, using only one rack space. The unitized aluminum chassis and extra-thick front panel with integral rack ears result in reduced size and a lighter weight package that maintains legendary Clear-Com ruggedness.
  • Page 2: Quick Start

    Read the rest of this manual for further information. OPERATION Normal operation of the MS-232 Main Station only requires access to the front panel controls. The controls located elsewhere on the unit are intended to be set-and-forget in nature. For intercom opera- tion, set the Listen level controls for each channel to the desired level and press the Talk buttons when talking.
  • Page 3 When enabled, the Tone Alert will sound when a Call button on a beltpack or station is pressed. The Tone Alert will not sound if a Call signal is originated at the MS-232 station. The level can be adjusted by the control on the rear panel (4).
  • Page 4 The program levels heard on each intercom channel line can be individually adjusted, but this is intended to be a one time setting made when the MS-232 is set up. This is done using the screwdriver level adjustment trimpots adjacent to the Program ON-OFF-INTRPT switches on Channels A and B.
  • Page 5 18 Panel Mic Connector: Clear-Com recommends the GM-9 and GM-18 plug-in panel micro- phones for use with the MS-232. The GM-9 is 9 inches long and the GM-18 is 18 inches long. The microphone is an electret type. The 1/4 inch phone jack on the microphone mates with the Panel Mic receptacle on the front panel of the MS-232.
  • Page 6 Call signal is active. Toggle the Tone Alert function ON or OFF using the Tone Alert button. 28 Power LED: This green LED lights when the MS-232 is receiving AC power and the power switch on the rear panel is turned on.
  • Page 7 The termination switches on the MS-232 rear panel should be set to the OFF position only if the channel is ter- minated by another main station or power supply in the system. If there are no other main stations, power supplies, or other terminations on the line, set the rear panel switches labeled TERM A and TERM B to the ON position.
  • Page 8 25 Hot Mic Out / IFB System: This connection is a 1/4 inch phone jack. It provides a 0 dBV output signal from the selected headset or panel microphone. This output is intended inter- face with the External Line In jack on Clear-Com's IFB System. The jack is wired as follows: Ring --- Ext. IFB Control Signal Input...
  • Page 9: Troubleshooting

    Remove the intercom line cables one at a time from that channel until the faulty line is located. Once the short is removed, the MS-232 will reset automatically and power will come back up within several seconds. Check for shorts between pins 1...
  • Page 10 (The red Short LED will then turn off.) Check for shorts between pins 1 and 2 or improper cable wiring. Once the short is removed, the MS-232 will reset automatically and power will come back up within several seconds.
  • Page 11: Parts Lists

    Remove any audio transformers or other equipment which may be connected across the intercom line. If equipment other than Clear-Com intercom equipment must be connected to the intercom line, please contact Clear-Com application or service personnel for advice. Cause 2: Far too many terminations on the intercom line.
  • Page 12 SPDT ON-OFF-ON 510120 S309 S310 Cord IEC POWER CORD 610022 Cable POWER ENTRY HARNESS 740063 Cable DC POWER CABLE, MS-232 & PS-464 740064 Cable ASSY, CABLE, HEADSET, MS-232 740065 Cable ASSY, CABLE, PLUG-IN MIC, MS-232 740066 Speaker SPEAKER ASSY, MS-232...
  • Page 14 Clear-Com MS-232 Two-Channel Main Station Parts List for MS-232 Audio / Logic PCBs Capacitors Value Type Volts Tol. Part # Designator Aluminum NP 150002 C1 C62 C68 C69 C79 C83 C84 C85 C109 C114 Aluminum 150010 C14 C136 C137 Ceramic Disc...
  • Page 15 Clear-Com MS-232 Two-Channel Main Station Resistors (Continued) Value Power Type Tol. Part # Designator Carbon Film 410053 R105 R106 Carbon Film 410058 R9 R16 R83 R85 R163 2.2K Carbon Film 410068 R20 R21 820K Carbon Film 410070 Carbon Film 410073...
  • Page 16 Clear-Com MS-232 Two-Channel Main Station Miscellaneous Device Description Part # Designator Inductor 100UH 2A 180010 Connector 1/4 IN STEREO JACK 210135 P11 J20 Connector HEADER MULTI-PIN 210217 J3(6) P1 P3(3) P4(3) P7(3) P8(3) Connector JUMP JACK .1IN 210226 JP1 JP2 Connector HEADER .156IN PIN...
  • Page 17 DG444 CLEAR-COM NOTES: (UNLESS OTHERWISE SPECIFIED) INTERCOM SYSTEMS 1. ALL RESISTORS ARE 1/4W 5% LISTED IN OHMS MS-232 2-Channel Main Intercom Station Schematic 2. ALL CAPACITORS ARE LISTED IN MICROFARADS 3. ALL DIODES ARE 1N4148 SHEET 1 OF 2 X0459.DSN...
  • Page 18 (IC9) (IC10) (IC13) J18/P16 IC5C PROGRAM B SELECT J18/P16 PRG INT B 4011 470K RP2-10 100K SIP ANNOUNCE J16/P16 ANNOUNCE 8 26 S304 1N4003 ANNOUNCE RELAY CLEAR-COM INTERCOM SYSTEMS MS-232 2-Channel Main Intercom Station Schematic SHEET 2 OF 2 X0460.DSN...
  • Page 19 This warranty is the sole and exclusive express warranty given with respect to Clear-Com products. It is the responsibility of the user to determine before purchase that this product is suitable for the user's in- tended purpose.
  • Page 20: Technical Specifications

    Clear-Com MS-232 Two-Channel Main Station TECHNICAL SPECIFICATIONS HEADSET MICROPHONE PRE-AMP Input Type: Dynamic Ω Impedance: 1K Input Level: -55 dBV nominal; -10 dBV max. Gain from headset mic to intercom line: +41 dB PANEL MICROPHONE PRE-AMP Input Type: Electret Input Level: -45 dBV nominal...
  • Page 21 5.0 lbs. (2.75 kg) NOTICE ABOUT SPECIFICATIONS While Clear-Com makes every attempt to maintain the accuracy of the information contained in its prod- uct manuals, that information is subject to change without notice. Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation.

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