Related Manuals for Hellenbrand Iron Curtain
Summary of Contents for Hellenbrand Iron Curtain
- Page 1 U.S. Patent No. 7,156,995 and 7,491,321 Owner’s Manual ©2003-2009 Manufactured by: Distributed by: Hellenbrand, Inc. aMerIcan aQUa Waunakee, Wisconsin 53597 1-800-224-2528 Web: www.hellenbrand.com www.AmericanAqua.com...
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Page 2: Table Of Contents
Continuous Water Supply Flow Rate @ 30 PSI (While the pump is running) _______ Gallons Per Minute (gpm) Table Of cOnTenTS Installation Data ................................... 2 Iron Curtain 2.0 Principle of Operation, Operation of Aeration System ..................3 Operating Conditions .................................. 4 Pre-Installation Check List ................................4 Installation Instructions &... -
Page 3: Principle Of Operation
The second layer contains a slightly heavier me- The process of how the Iron Curtain System does each one dia. The third layer contains a much heavier media, smaller of these separate procedures is the key to the successful in size than the one above. -
Page 4: Operating Conditions
Iron bacteria — If iron bacteria are present; more frequent control valve or larger. Avoid overhead drain lines when pos- service may result, life of the Iron Curtain system may be sible. If used, overhead drain lines are not to exceed a height... -
Page 5: Installation Instructions & Start-Up
Drain line emits surges of excess air from aeration procedures) tank and must be secured. Tubing has been supplied. 3. When installing an Iron Curtain Filter system it is common (See page 10 for details). to provide filtered water to some fixtures such as the 8. -
Page 6: Specifications
(Settings Based on Average Pressure (50psi) and <500 Gal- Iron curtain filter control lons Daily Use) Your Iron Curtain Filter is factory preset to backwash every Iron Applications third day. Adjust as necessary but never backwash less often 0.3 - 3.0 ppm Iron - Once Daily (Every 24 hours) than every three days. -
Page 7: Installation Diagram
Inlet check Valve Iron Curtain 2.0 users will now have two options for the 1’’ inlet check valve. A new in-line check valve is now available in a plastic vertical elbow connection. The new in-line check valve can shorten installation time and ease future cleaning. Contained in a verti- cal adaptor which maintains the protective water column, the quick-connect fittings eliminate two pipe connections, thus shortening installation or service time. - Page 8 Item 103759 IC-2.0 Assembly Ic 2.0 Internal Solenoid repair Kit pn:103759 (Sold as a kit only, does not include coil assembly) 1 = O'ring 2 = Plunger 3 = Guide Assembly 4 = Adapter O'ring Coil Assembly before March 2005 Order pn: 103784 to convert to current timer and cover/backplate 7 ...Timer Relay - OBSOLETE...
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Page 9: Iron Curtain System & Aeration Wiring
Iron curtain System – Ic-10/Ic-12 ITeM QTY. ParT reQ'd. deScrIPTIOn 1.....1.....101065 ........IC-10 Rebed Mix ......101069 ........IC-10A Rebed Mix ......101068 ........IC-10+ Rebed Mix ......101070 ........IC-12 Rebed Mix ......101072 ........IC-12A Rebed Mix ......101071 ........IC-12+ Rebed Mix 2.....1.....104136 ........ -
Page 10: Bypass Valve Operation
ProMate filter Valve Option ® Air Pump Solenoid Vent (1/4” line to atmospheric drain) Filter Drain Line Filter Tank Bypass 3/8” Bleed-Off Drain Line Aeration Tank Bypass Filter Tank Outlet Aeration Aeration Tank Inlet Tank Outlet Filter Tank Inlet 1” Check Valve (Installed Vertically) bypass valve OpeRaTION COmpleTe bypass, paRT #15-v3006... -
Page 11: Iron Curtain Flow Diagrams
IrOn cUrTaIn flOW dIaGraMS Step 1. aeration Operation Service cycle In the service cycle, raw water enters the inlet Solenoid port of the aeration tank and is directed through Shuttle Valve Valve the inlet diffuser. The oxidation process begins when the water passes through the inlet diffuser and cascades through a head of air. - Page 12 Step 3. filter Tank Operation backwash cycle Solenoid Reversing the flow of water through Shuttle Valve the filter bed and backwashing dirty Valve water to the drain cleans the filter bed. Raw water enters the filter control valve through the inlet port and is directed down the distributor tube and out the lower distributor at the bottom of the Timer...
- Page 13 Iron curtain aeration Pump FIGURE 10 Item Part Item Part description Qty. description Qty. 22 ...102438 ....Connecting Rod, Valve Plate 1 ...74-625646 ....Screw/Head ........4 Eccentric & Set Screw Assy ....1 2 ...74-660631-504 ..Head ..........1 23 ...74-625449 ....Screw/Cover ........4 3 ...74-623121 ....
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Page 14: Iron Curtain Aeration Pump Repair Instructions
Iron curtain aeration Pump repair Instructions Compressor Rebuild Kit-101906 See Page 13 for components included in the kit. dISaSSeMblY Clean loose dirt from the outside of the compressor. Loosen the 4 head screws (1) and remove the compressor head (2). -
Page 15: Troubleshooting
Troubleshooting Complaint Problem Cause Solution 1. Iron or manganese* bleed- A. Inadequate backwash of filter Plugged drain line flow control Clean or replace drain line flow through or staining control Insufficient water supply from Check for minimum specified flow well and pressure requirements of filter system Plugged aeration tank inlet dif-... - Page 16 Complaint Problem Cause Solution 2. Water leaking from vent port A. Seals failed internally Pressure has exceed- 1a. Check pressure on system. Adjust adapter ed rating on system B. Shuttle valve stuck in the open if necessary. Replace shuttle assy. Refer to complaint #10 position.
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Page 17: Winterizing Iron Curtain System
8. Plug in the electrical cord for the Aeration Control Center. A. This will start the Air Recharge Cycle. Draining of the Iron Curtain System should be done in con- B. Water/air will drain out the filter drain pipe. junction with or after the complete water distribution system C. -
Page 18: In/Out Options
Iron Curtain 2.0 Aeration Assembly In/Out Options Order No: 101172 Order No: 101641 Description: IC 2.0 Bypass Vertical Adapter Assembly Description: IC 2.0 Fitting 1" Brass Sweat Assembly ITeM nO. deScrIPTIOn QTY. Order nO. ITeM nO. deScrIPTIOn QTY. Order nO. - Page 19 Iron Curtain 2.0 Aeration Assembly In/Out Options Order No: 101644 Order No: 106063 Description: Ic 2.0 fitting 1-1/4” Plastic MnPT Description: IC 2.0 Fitting 1” Brass SharkBite Assembly ITeM nO. deScrIPTIOn QTY. Order nO. QTY. ITeM nO. deScrIPTIOn Order nO.
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Page 20: Iron Curtain 2.0 Limited Warranty
® Hellenbrand, Inc., warrants to the original consumer purchaser that the Iron Curtain 2.0™ and the parts listed below will be free from defects in material and/or workmanship from the date of the original installation for the following time periods: For a Period of FIVE YEARS: The filter control valve body, excluding its internal parts.