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Manuals
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AJS Manuals
Motorcycle
350 1954
Maintenance manual and instruction book
AJS 350 1954 Maintenance Manual And Instruction Book
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Introduction
Capacities
Carburetter
Compression Ratios
Data
Gear Box
Oil Tank
Ignition (Magneto)
Lighting (Bulbs)
Gear Ratios, Competition Rigid Frame Models
Gear Box Ratios
Oversize Parts
Sparking Plug
Controls
Showing Controls
Driving
Fuel
Fuel Supply
Starting the Engine
Stopping the Engine
On the Road
Running in
Stopping the Machine
Notes on Driving
Checking Oil Circulation
Lubrication
Lubricants to Use
For Engine Lubrication
For Hub Lubrication and All Frame Parts Using Grease
Engine Oil Pump
Engine Oil Circulation
Engine Lubrication System
The Oil Tank and Filters
Lubrication Points to Remember
To Remove the Felt Oil Filter
Exhaust Valve Stem Lubrication
Adjustment of Oil Feed
Gear Box Lubrication
Hub Lubrication
Chain Lubrication
Brake Expander Lubrication
Brake Rod Joint Lubrication
Brake Pedal Lubrication
Speedometer Lubrication
Stand Fixing Bolt Lubrication
Lubrication Chart
Periodical Maintenance
Daily
Weekly
Every 1,000 Miles
Every 3,000 Miles
Every 5,000 Miles
Every 10,000 Miles
Free Service Scheme
Contact Breaker
Access
Engine Service
To Remove the Petrol Tank
To Replace the Petrol Tank
To Remove the Rocker Box
To Replace the Rocker Box
Decarbonisation
To Remove the Cylinder Head
To Remove and Replace the Valves
To Replace a Valve
Showing Application of Valve Spring Compressor
Showing Flywheel in Exploded Form
Removing Carbon Deposit
Valve Grinding
To Replace the Cylinder Head
TO REMOVE the CYLINDER BARREL and Plston
TO REPLACE the Plston and CYLINDER BARREL
Cam Contour
Valve Timing
Inlet Valve Timing
Exhaust Valve Timing
Tappet Adjustment
To Re-Time the Ignition
Oil Pump
Removing Sparking Plug
To Remove and Replace the Oil Pump Plunger
Oversize Parts and Re-Boring Cylinder Barrel
Carburetter Details in Assembly Order
Carburetter Service
Carburetter Function
Carburetter Adjustment
Twist Grip Adjustment
Air Filter
Carburetter Tuning Information
Transmission Service
The Gear Box
To Remove Gear Box End Plate for Examination of Gears
To Remove Front Chaincase and Clutch Assembly
To Remove Outer Half of Front Chaincase
To Remove Front Driving Chain and Clutch Assembly Complete
To Remove Dynamo Chain and Back Half of Chaincase
To Re-Fit the Front Chaincase and Clutch
Fit the Front Chain and Lock the Clutch Centre Nut by
Fit the Clutch Plates and Springs by
Fit Outer Half of Front Chaincase by
Clutch Spring Adjustment
To Replace a Clutch Control Cable
To Remove a Clutch Control Cable
Front Chain Adjustment
Rear Chain Adjustment
To Adjust the Rear Chain
Notes on Rear Chain Adjustment
Dynamo Chain Adjustment
Magneto Chain Adjustment
Engine Shock Absorber
Fork & Frame Service
Steering Head Adjustment
Front Forks (Teledraulic)
To Remove the Complete Front Fork Assembly
Front Fork " Topping up "
To Re-Fit a Complete Front Fork Assembly
Rear Suspension
Showing Rear Sprung Frame and " TELEDRAULIC " Legs
Showing " Ghost " View of " TELEDRAULIC " Leg
To Check Oil Content of " TELEDRAULIC " Leg and Top-Up
Prop Stand
Centre Stand
Front Stand
To Remove Oil Tank and Battery Carrier
To Remove the Rear Chain Guard
To Remove Rear Wheel
Wheels and Brakes
To Re-Fit Front Wheel
To Remove Front Wheel
To Re-Fit Rear Wheel
Wheel Bearings and Adjustment
To Dismantle a Front Wheel Bearing
To Dismantle a Rear Wheel Bearing
Front Brake Cover Plate
Brake Drums
Brake Shoe Adjustment
Rear Brake Adjustment
Front Brake Adjustment
Rims and Spokes
Brake Pedal Adjustment
Tyres and Service
Tyre Removal
Tyre Fitting
Tyre Pressures
Useful Information
Tracing Troubles
Steering Unsatisfactory
Excessive Petrol Consumption
Excessive Oil Consumption
Abnormal Tyre Wear
Cleaning the Machine
Chromium Plating
Electrical Service
Ignition
Showing Contact Breaker
To Remove Contact Breaker (Magneto Type N1-4)
Showing Component Details of Contact Breaker
Adjustment of Contact Breaker (Magneto Type SR-1)
Sparking Plug
Charging
Test Dynamo in Position by
To Remove the Dynamo
Maintenance Once Every 14 Days
Lighting and Accessories
Headlamp
To Remove Headlamp Rim and Light Unit
To Replace the Headlamp Rim and Light Unit
Rear Lamp
Horn
Fuses
Snap Wire Connector
Wiring Diagram
Repairs and Service
Proprietary Fittings
The Driver and the Law
Tools
Optional Equipment
Spares List
Gasket Sets
Badges
Index
Illustrations
Advertisement
Quick Links
1
Gear Box
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MAINTENANCE
MANUAL
INSTRUCTION
BOOK
350 c.c. and 500 c.c.
A•J
SPRING FRAME AND RIGID
SINGLE CILINDER MODELS
PRICE 2/6 NETT
A J• S
M O T O R
Proprietors: ASSOCIATED MOTOR CYCLE LIMITED
PLUMSTEAD • LONDON • S.E.18
AND
for
1954
•S
•
C Y C L E S
EDITION CM-27
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This manual is also suitable for:
500 1954
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