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Engine
LM 318
Service manual
Chrysler LM 318 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Identification
Service Bulletins
Engine Rotation Decal
Propeller Rotation Decal
Preparation of New Engine for Operation
Pre-Starting Inspections
Starting and Stopping Engine
Operating Precautions
Breaking in a New or Rebuilt Engine
Oil Pressure
Water Temperature
Engine Data and Specifications
Tool List
Cooling System
Proper Belt Tension
Raw Water System
Raw Water Pump (Disassembled View)
Fresh Water System
Cooling System Diagram Raw Water/Center Rise Manifold
Thermostat Open/Closed
Cooling System Diagram F.w.C./Center Rise Manifolds
Fresh Water Circulating Pump
Removing Impeller and Metal Insert
Removing Pulley Hub
Selection of Lubricant
Materials Added to Engine Oils
Engine Oil Filter
Full-Flow Oil Filter
Close Crankcase Ventilation System
Lubrication and Maintenance Schedule
Checking Operation of Exhaust Valve Rotators
Rocker Arms and Shaft Assembly
Cylinder Heads
Valves and Valve Springs
Intake Manifold Sealing
Intake Manifold Screw Tightening Sequence
Compressing Valve Spring
Valve Inspection
Refacing Valves and Valve Seats
Position Valve with Tool C-3973
Measuring Valve Guide Wear
Valve Seats
Testing Valve Springs
Valve Face and Seat Angles
Refacing Engine Valve Seats
Checking Valve Spring for Squareness
Measuring Valve Stem Length with Tool C-3968
Installing Valve, Cup Seal, Spring and Retainer
Hydraulic Tappets
Tappet Noise Diagnosis
Tappet Removal
Oil Level too High/Low
Valve Timing
Timing Chain Cover, Oil Seal and Chain
Timing Chain Cover External Oil Seal
Alignment of Timing Marks
Measuring Timing Chain for Stretch
Camshaft
Installing Oil Seal
Removing Oil Seal
Camshaft Bearings
Distributor Drive Shaft Bushing
Timing Chain Oil Tab Installation
Removal and Installation of Camshaft Bearings with Tool C-3132A
Cylinder Block
Engine Core Oil and Cam Plugs
Piston Pins
Pistons, Pins and Rings
Crankshaft Identification
Installing Piston and Connecting Rod Assembly
Crankshaft Main Journals
Connecting Rods
Crankshaft Main Bearings
Rear Main Bearing Oil Seals
Engine Oiling System
Oil Pan
Oil Pump
Oil Line Plug
Oil Filter
Removing Oil Filter with Tool C-4065
Fuel System-Rochester Quadrajet Carburetor
Operating Systems
Float System
Idle System
Off-Idle Operation
Main Metering System - 4MV
Adjustable Part Throttle Feature 4MV
Pull-Over Enrichment (P.O.E.)
Power System
Adjustable Part Throttle Feature
Power System - Mechanical Operation
Multiple Stage Power Enrichment
Auxiliary Power Piston
Main (Primary) Power Piston
Secondary System
Metering Rods - Primary
Metering Rods - Secondary
Air Valve Dashpot
Accelerating Pump System
Major Service Operations - All Models
Choke System
Pump Stem Seal and Retainer
Air Horn Removal
Typical Quadrajet Carburetor
Removing Upper Choke Lever
Removing Secondary Metering Rods
Pump Lever Removal
Air Horn Screw Removal
Air Horn Disassembly
Float Bowl Assembly
Auxiliary Power Piston Metering Rod Removal
Power Piston & Metering Rod Assembly-Typical
Choke Mechanism Disassembly - Vacuum Break Removal
Disassembly of Remaining Float Bowl Parts
Throttle Body Disassembly
Carburetor Assembly
Completion of Float Bowl Assembly
Air Horn Reassembly
Service Features
Air Horn to Bowl Installation
Typical Exploded View - Quadrajet
Installing Pump Lever
Parts
Idle Speed and Mixture Adjustment
Electrical System
Data and Specifications
Battery Visual Inspection
Specific Gravity Test
Cleaning Inside of Cable Clamp
Cleaning Outside of Battery Post
Hydrometer Reading Correction Chart
Adjustment of Acid Gravity
High Discharge Test of Battery Capacity
Voltage Tests
High Rate Discharge Test
Charging the Battery
Three Minute Charge Test
Starter Motor - Direct Drive
Service Procedures
Fast Charging Battery
Brush and Spring Replacement
Testing Armature
Testing Field Coils for Ground
Field Coil Replacement
Bushing Replacement
Starter Motor, Disassembled View (Direct Drive)
Starter Motor Installation (on Engine)
Chrysler Marine Electronic Ignition System
Secondary Circuit Inspection
Wiring Diagram with Electronic Ignition
Electronic Ignition Control Unit
Electronic Ignition Distributor
Ignition Timing
Distributor Removal
Shaft and Bushing Wear Test
Electronic Ignition Distributor-Disassembled View (Typical)
Pickup Replacement and Air Gap Adjustment
Dual Ballast Resistor
Distributor Centrifugal Advance
Ignition Coil
Chrysler Electronic Ignition Tests
Component Tests
Engine System Tests
Testing Control Unit
Electronic Ignition Test
Testing Cavity No. 1
Testing Cavity No. 2
Testing Cavity No. 3
Testing Cavities 4 & 5 and Pickup Coil at Wiring Harness Connector
Chrysler Marine Electronic Ignition System - Diagnosis and Service Procedures
Breaker Points Eliminated
Testing Ground Circuit
Air Gap Adjustment
Reluctor
Pickup Unit
Timing and Dwell
Ballast Resistor
Preliminary Checks
Cap and Rotor
Ignition
Cables and Plugs
Battery
Test Leads-Electronic Ignition Tester
Electronic Ignition Testing
How to Read the Tester Lights
How Lights Indicate Faults
High Voltage Coil Test
Bench Testing
Charging Systems
System Description
Alternator
Alternator Sense (Integral Reg.)
Battery Sense (Integral Ref.)
Typical Alternator Model
Alternator Schematic Diagrams
Integral Voltage Regulator
Typical Performance Curves
Installation Procedure
Alternator Rear Housing Rotation
Belt Installation, Alignment & Tensioning
Alternator Excitation
Alternator/Regulator Test Procedure
Alternator Belt Alignment
Ammeter Charge and Discharge Circuit
Alternator Terminal Identification
Test Procedure
Troubleshooting Guide
Integral Regulator Systems
Problem Area Determination Section
Alternator/Regulator Tests
Open Regulator Test
Alternator Output Test
Harness Voltage Test
Remote Regulator Systems Test Procedure
Remote Regulator Systems Troubleshooting
Remove Integral Voltage Regulator
Remote Diode-Trio (Field Diode) and Rectifier Diode Bridge
Test Diode Trio Assembly
Separate Stator/Rear Housing Assy, from Front Housing
Test Diode Rectifier Bridge Assembly
Inspect Rear Housing
Test Stator
Remove Pulley, Fan and Spacer
Remote Front Bearing from Housing
Separate Rotor from Front Housing
Rotor Inspection & Electrical Testing
Reassembly
Remove Slip Rings from Motor Assy
Remove Rear Bearing from Rotor
Install Front Bearing
Assemble Rotor and Front Housing
Alternator Performance Tests
Service Diagnosis - Starter Motor
Service Diagnosis - Alternator
Service Diagnosis - Ignition System
Laying up
Fresh Water Cooling System
Cooling System Protection
Electrical System Protection
Fitting out
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Engine Data and Specifications
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Table of Contents
Troubleshooting
Test Procedure
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Remote Regulator Systems Test Procedure
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