McCulloch 96011013201 Owner's Manual
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McCulloch 96011013201 Owner's Manual

McCulloch 96011013201 Owner's Manual

16.0 hp 38 inch lawn tractor
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MODEL NO. MC16H38ST (96011013201)
16.0 HP 38 Inch
Lawn Tractor
McCulloch
www.mcculloch.biz
402808 Rev. 1 07.11.06 VB/TR
PRINTED IN U.S.A.

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  • Page 1 MODEL NO. MC16H38ST (96011013201) 16.0 HP 38 Inch Lawn Tractor McCulloch www.mcculloch.biz 402808 Rev. 1 07.11.06 VB/TR PRINTED IN U.S.A.

  • Page 2: General Operation

    Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making re- pairs, al ways dis con nect spark plug...
  • Page 3 Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. •...

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Gallons and type: Unleaded Regular Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30 (below 32°F) Oil Capacity: W Filter: W/O Filter: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 5.2 Reverse: 2.7 Tire Pressure: Front:...

  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 Steering Boot (2) Hex Bolts 1/4-20 x 3/4 Steering Extension Shaft (1) 5/16 Lock Washer Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Battery (2) Keps Nut 1/4-20...

  • Page 6: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 SEAT SEAT PAN FLAT WASHER ADJUSTMENT KNOB FIG. 2 CONNECT BATTERY (See Figs. 3 and 4) CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

  • Page 8: Assembly

    • Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual). • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. •...

  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE OVER TEMP FUEL LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or...

  • Page 10: Know Your Tractor

    KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL...
  • Page 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

  • Page 12: Before Starting The Engine

    TO OPERATE MOWER (See Fig. 7) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

  • Page 13: Add Gasoline

    ADD GASOLINE • Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

  • Page 14: Operation

    NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT”...

  • Page 15: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

  • Page 16: Maintenance

    TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE”...

  • Page 17: Engine Lubrication

    BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
  • Page 18 • Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- u al. • Use gauge on oil fi ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down fi...

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...

  • Page 20: Service And Adjustments

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.

  • Page 21: To Replace Motion Drive Belt

    SERVICE AND ADJUSTMENTS BELT KEEPER MANDREL PULLEY IDLER PULLEYS MANDREL PULLEY 02844 FIG. 20 TO CHECK AND ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi...
  • Page 22 SERVICE AND ADJUSTMENTS ENGINE PULLEY CLUTCH ING IDLER STA TION ARY IDLER TRANS MIS SION INPUT PULLEY FIG. 22 TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 23) The motion control lever has been pre set at the factory and adjustment should not be necessary.
  • Page 23 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 25) WARNING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

  • Page 24: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...

  • Page 25: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine fl ooded. Bad spark plug. Dirty air fi lter. Dirty fuel fi lter. 7. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.

  • Page 26: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
  • Page 27 TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR RUN/LIGHT B+A1 A2+L SERVICING OF UNIT, THEY SHOULD BE REPLACED TO...

  • Page 28: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 ELECTRICAL 179720...

  • Page 29: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 ELECTRICAL PART DESCRIPTION 532 16 34-65 Battery 12 Volt 25 Amp 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 532 17 66-89 Case Battery Mech Hiinge...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 CHASSIS Chassis-Elite_Basic_6...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 CHASSIS PART DESCRIPTION 532 17 46-19 Chassis 532 17 65-54 Drawbar 532 15 52-72 Bumper, Hood/Dash 532 19 41-97 Dash 872 14 06-08 Bolt, Carriage 3/8-16 x 1...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 DRIVE drive-hydro.stlt_64...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 DRIVE PART DESCRIPTION - - - - - - - - Transaxle Hydro Gr 322-0510 (Order parts from transaxle manu- facturer) 532 16 58-66 Rod Shift Fender...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 STEERING steering_pl.lt_58...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 STEERING PART DESCRIPTION 532 18 67-80 Wheel Steering 532 17 51-31 Axle Asm Fr 532 16 98-40 Spindle Asm LH 532 16 98-39 Spindle Asm RH 532 12 49-31 Bearing Race Thrust Harden 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 ENGINE OPTIONAL EQUIPMENT Spark Arrester PART DESCRIPTION 532 17 05-51 Control Throttle 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 5/8 T - - - - - - - -...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 SEAT seat_lt.knob_17 PART DESCRIPTION 532 40 10-42 Seat 532 14 05-51 Bracket Pivot 871 11 06-16 Bolt Fin Hex 3/8-16 unc x 1 819 13 16-10 Washer 13/32 x 1 x 10 Ga.

  • Page 38: Wheels And Tires

    REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 DECALS PART DESCRIPTION 532 40 03-31 Decal Side Panel 532 14 50-05 Decal Bat Dan/Poi P/L Symbols 532 40 20-32 Decal Hood 532 19 43-02 Decal Schematic...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 MOWER LIFT PART DESCRIPTION 532 19 84-17 Wire Asm Inner W/Plunger 532 19 80-70 Shaft Asm Lift 532 18 88-22 Pin Groove 812 00 00-02 E Ring #5133-62 819 21 16-21 Washer PLTD 21/32 x 1 x 21 Ga.

  • Page 40: Mower Deck

    REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 MOWER DECK 38_deck-manual_4...

  • Page 41: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - - MODEL NUMBER MC16H38ST (96011013201), PRODUCT NO. 960 11 01-32 MOWER DECK PART DESCRIPTION 532 19 25-56 Mower Housing Assembly 872 14 05-06 Bolt Carriage 5/16-18 x 3/4 532 13 80-17 Bracket Asm Fr. Sway Bar 532 19 25-68 Bracket Deck Sway Bar 38"/42"...

  • Page 42: Warranty

    ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, trans mis sion, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental pur pos es, which is found upon examination by any Tecumseh Au tho rized Service Outlet or by Tecumseh’s factory in Grafton, Wis con sin, to be DEFECTIVE...

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