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Manuals
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Triumph Manuals
Motorcycle
1964 Tiger Cub T15
Workshop manual
Triumph 1964 Tiger Cub T15 Workshop Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Service Arrangements
Proprietary Fittings
Technical Data
Controls View
Handlebar/Nacelle Panel Controls
Foot Controls
Taking over the Machine
Starting the Engine (Cold)/Parking
Running-In
Lubrication System
Engine Lubrication Diagram
Maintenance of Lubrication System
Gearbox/Primary Chaincase Lubrication
Oil Pump in Position and Auxiliary Ball Valves Diagram
Changing the Oil
Tappet Adjustment
Checking Tappet Clearance Diagram
Adjusting the Brakes
Chain Adjustment
Chain Alternation and Repairs
Routine Maintenance after Running-In Period
Rivet Extractor
Decarbonising
Dismantling
Removing the Carbon and Preparation of Units for Reassembly
Engine Reassembly
Replacing the Cylinder Barrel Diagram
Positioning the Push Rods and Cover Tube Diagram
Overhauling/Dismantling the Engine and Gearbox Unit
Engine and Gearbox Unit (Earlier Pattern) Exploded View
Engine and Gearbox Unit (Later Pattern) Exploded View
Preparation of Cylinder Head
Preparation of Cylinder Barrel - Removing the Carbon
Valves and Springs/Removing Carbon from Cylinder Head
Replacing the Valve Guides
Grinding in the Valves
Crankcase
Crankcase Covers
Preparation of Flywheel Assembly
Flywheel Assembly Dismantling/Examination
Removing the Left Flywheel Diagram
Removing the Crankpin
Flywheel Assembling
Replacing the Crankpin into the Right Flywheel Diagram
Fitting the Right Flywheel and Big End Assembly to the Left Flywheel
Re-Assembly of Engine and Gearbox Unit
Aligning the Flywheels Diagram
L.H. Inner Cover/Crankcase Filter
Piston Assembly/Rear Drive Sprocket
Valve Timing Marks Diagram
Cylinder Barrel/Oil Pump
Timing Piston/Tappets/Camshaft and Wheel/Gear Cluster
Selector Forks/Camplate/Plunger Guide Assembly
Mainshaft and Layshaft Gear Clusters Diagram
Kickstarter Shaft
R.H. Inner Cover
Gears and Selector Mechanism in Position Diagram
Refitting Engine and Gearbox Unit to Frame
Kickstart Spring in the Fully Wound Position Diagram
Complate Spindle/Kickstarter Spring and Stop Plate
Clutch Cable/ Gearchange and Kickstarter Pedals/Distributor/Push Rods and Cover Tube/Drain, Level and Filler Plugs
Ignition Timing
Fitting the Distributor
Timing Drill
Clutch
Removing the Clutch Sprocket and Plates
Inspection of Clutch Parts
Clutch: Assembling the Sprocket and Plates
Terrier and Ccub Corked Clutch
Clutch Components Diagram
Clutch Shaft Shock Absorber Dismantling/Assembly
Clutch Final Adjustment
Clutch Cable Adjustment
To Change the Clutch Cable
Telescopic Forks (T20 and T20C Only)
Adjusting Steering Head Races
Changing the Fork Springs
Shock Absorber Unit View
Telescopic Forks Dismantling
Telescopic Front Fork Exploded View
Telescopic Forks Preparation/Assembly
Removing Forks from the Frame
Dismantling the Fork
Telescopic Forks Inspection and Preparation
Assembling the Fork
Telescopic Fork T20S
To Remove the Telescopic Fork T20S from the Frame
To Dismantle the Telescopic Fork T20S
Telescopic Fork T20S and T20T Exploded View
To Assemble and Install the Telescopic Fork T20S
To Align the Front Forks - Diagram
Swinging Fork Rear Suspension
To Dismantle the Rear Suspension
Frame and Rear Suspension Exploded View
Rear Suspension Inspection/ Preparation/Assembly
(Plunger) Rear Suspension
(Plunger) Rear Suspension Dismantling/Inspection/Preparation
Rear Suspension. Plunger Exploded View
Wheels
Front Wheel Removal/Dismantling
(Plunger) Rear Suspension Assembly
Front Wheel Exploded View
Anchor Plate/Brake Shoes
Bearing Retaining Ring
Bearing (Brake Drum Side)/(Opposite Brake Drum)
Front Wheel Assembly
Assembly of Wheel to Forks
Inspection of Front and Rear Wheel
Rear Wheel - Removal from Frame/Dismantling
Rear Wheel Reassembly/Exploded View
Tyres
Recommended Tyre Pressure
Assembling the Rear Wheel to Frame
Twistgrip Control Dismantling/Assembling
Lubricationg Control Cables
Sparking Plug
Petrol Tap
Speedometer Drive
Air Filter
Amal Carburetor
Zenith MX Carburetor
Zenith MX Carburetor Maintenance
Lucas RM13 A.C. Lighting and Ignition Equipment
Circuit Details
Maintenance of Electrical Equipment
Emergency Starting (Ignition Switch at "EMG")
Lighting and Ignition Equipment - Construction/Rating
Lighting Equipment
Replacing the Headlamp Bulb
Setting the Headlight Beam
Contact Breaker Setting/High Tension
Ignition Fault Finding
Engine will Not Start/No Spark at Plug
Replacing the Parking Light Bulb/Speedometer Light Bulb
Instrument Nacelle/Rear Lighting/The Battery
Engine will Not Start with Switch at "IGN", but Starts on "EMG"
Engine Runs with Switch at "IGN", but Not on "EMG"
Rough Running and Misfiring with Switch at "IGN"
Wiring Diagram for Lucas RM13 Lighting and Ignition (T20 and T20C Machines)
T20S and T20T Energy-Transfer Ignition System
Rotor Keyway Positions Diagram
Cleaning the Motorcycle
Toolkit
Wiring Diagram for T20S and T20T with Energy-Transfer Ignition System
Recommended Lubricants
Toolkit Contents View
Lubrication Chart
Illustration Index
Specifications
Index
The Amal Monobloc Carburetor Operation/Exploded View
The Amal Monobloc Carburetor Fault Finding and Maintenance
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This manual is also suitable for:
1964 tiger cub t20
1964 tiger cub t20s
1964 tiger cub t20c
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