Table Of Contents - Triumph 1964 Tiger Cub T15 Workshop Manual

Table of Contents

Service Arrangements3
Proprietary Fittings3
Technical Data4
Controls View5
Handlebar/Nacelle Panel Controls5
Foot Controls6
Taking Over The Machine6
Starting The Engine (Cold)/Parking6
Running-In6
Lubrication System7
Engine Lubrication Diagram7
Maintenance Of Lubrication System8
Gearbox/Primary Chaincase Lubrication8
Oil Pump In Position And Auxiliary Ball Valves Diagram8
Changing The Oil9
Tappet Adjustment10
Checking Tappet Clearance Diagram10
Adjusting The Brakes11
Chain Adjustment12
Chain Alternation And Repairs12
Routine Maintenance After Running-In Period13
Rivet Extractor13
Decarbonising14
Dismantling14
Removing The Carbon And Preparation Of Units For Reassembly15
Engine Reassembly15
Replacing The Cylinder Barrel Diagram15
Positioning The Push Rods And Cover Tube Diagram16
Overhauling/Dismantling The Engine And Gearbox Unit17
Engine And Gearbox Unit (Earlier Pattern) Exploded View18
Engine And Gearbox Unit (Later Pattern) Exploded View19
Preparation Of Cylinder Head20
Preparation Of Cylinder Barrel - Removing The Carbon21
Valves And Springs/Removing Carbon From Cylinder Head21
Replacing The Valve Guides21
Grinding In The Valves21
Crankcase22
Crankcase Covers22
Preparation Of Flywheel Assembly22
Flywheel Assembly Dismantling/Examination23
Removing The Left Flywheel Diagram23
Removing The Crankpin23
Flywheel Assembling24
Replacing The Crankpin Into The Right Flywheel Diagram24
Fitting The Right Flywheel And Big End Assembly To The Left Flywheel24
Re-Assembly Of Engine And Gearbox Unit25
Aligning The Flywheels Diagram25
L.h. Inner Cover/Crankcase Filter25
Piston Assembly/Rear Drive Sprocket25
Valve Timing Marks Diagram26
Cylinder Barrel/Oil Pump26
Timing Piston/Tappets/Camshaft And Wheel/Gear Cluster26
Selector Forks/Camplate/Plunger Guide Assembly26
Mainshaft And Layshaft Gear Clusters Diagram27
Kickstarter Shaft27
R.h. Inner Cover27
Gears And Selector Mechanism In Position Diagram27
Refitting Engine And Gearbox Unit To Frame28
Kickstart Spring In The Fully Wound Position Diagram28
Complate Spindle/Kickstarter Spring And Stop Plate28
Clutch Cable/ Gearchange And Kickstarter Pedals/Distributor/Push Rods And Cover Tube/Drain, Level And Filler Plugs28
Ignition Timing29
Fitting The Distributor29
Timing Drill29
Clutch30
Removing The Clutch Sprocket And Plates30
Inspection Of Clutch Parts30
Clutch: Assembling The Sprocket And Plates31
Terrier And Ccub Corked Clutch31
Clutch Components Diagram31
Clutch Shaft Shock Absorber Dismantling/Assembly32
Clutch Final Adjustment32
Clutch Cable Adjustment32
To Change The Clutch Cable32
Telescopic Forks (T20 And T20C Only)33
Adjusting Steering Head Races33
Changing The Fork Springs33
Shock Absorber Unit View33
Telescopic Forks Dismantling34
Telescopic Front Fork Exploded View34
Telescopic Forks Preparation/Assembly35
Removing Forks From The Frame35
Dismantling The Fork35
Telescopic Forks Inspection And Preparation36
Assembling The Fork36
Telescopic Fork T20S38
To Remove The Telescopic Fork T20S From The Frame38
To Dismantle The Telescopic Fork T20S38
Telescopic Fork T20S And T20T Exploded View39
To Assemble And Install The Telescopic Fork T20S40
To Align The Front Forks - Diagram41
Swinging Fork Rear Suspension42
To Dismantle The Rear Suspension42
Frame And Rear Suspension Exploded View42
Rear Suspension Inspection/ Preparation/Assembly43
(Plunger) Rear Suspension43
(Plunger) Rear Suspension Dismantling/Inspection/Preparation44
Rear Suspension. Plunger Exploded View44
Wheels45
Front Wheel Removal/Dismantling45
(Plunger) Rear Suspension Assembly45
Front Wheel Exploded View46
Anchor Plate/Brake Shoes46
Bearing Retaining Ring46
Bearing (Brake Drum Side)/(Opposite Brake Drum)46
Front Wheel Assembly47
Assembly Of Wheel To Forks47
Inspection Of Front And Rear Wheel47
Rear Wheel - Removal From Frame/Dismantling48
Rear Wheel Reassembly/Exploded View49
Tyres50
Recommended Tyre Pressure50
Assembling The Rear Wheel To Frame50
Twistgrip Control Dismantling/Assembling51
Lubricationg Control Cables51
Sparking Plug51
Petrol Tap52
Speedometer Drive52
Air Filter52
Amal Carburetor53
Zenith Mx Carburetor54
Zenith Mx Carburetor Maintenance55
Lucas Rm13 A.c. Lighting And Ignition Equipment55
Circuit Details55
Maintenance Of Electrical Equipment56
Emergency Starting (Ignition Switch At "Emg")56
Lighting And Ignition Equipment - Construction/Rating56
Lighting Equipment57
Replacing The Headlamp Bulb57
Setting The Headlight Beam57
Contact Breaker Setting/High Tension57
Ignition Fault Finding58
Engine Will Not Start/No Spark At Plug58
Replacing The Parking Light Bulb/Speedometer Light Bulb58
Instrument Nacelle/Rear Lighting/The Battery58
Engine Will Not Start With Switch At "Ign", But Starts On "Emg"59
Engine Runs With Switch At "Ign", But Not On "Emg"59
Rough Running And Misfiring With Switch At "Ign"59
Wiring Diagram For Lucas Rm13 Lighting And Ignition (T20 And T20C Machines)59
T20S And T20T Energy-Transfer Ignition System60
Rotor Keyway Positions Diagram60
Cleaning The Motorcycle61
Toolkit61
Wiring Diagram For T20S And T20T With Energy-Transfer Ignition System61
Recommended Lubricants62
Toolkit Contents View62
Lubrication Chart63
Illustration Index64
Specifications65
Index67
The Amal Monobloc Carburetor Operation/Exploded View68
The Amal Monobloc Carburetor Fault Finding And Maintenance69