Table Of Contents - Subaru 1992 Legacy Service Manual

Table of Contents

General Section2
Safety Notice3
How To Use The Manual3
Table Of Contents5
Specifications6
Specifications Except Australia7
Station Wagon And Touring Wagon Specifications11
Specifications - Australia15
4-Door Sedan And Touring Wagon Specifications15
General Information19
Precautions Before Starting Service20
Precautions While Working20
Treatment For Used Engine Oil20
Health Protection Precautions20
Pneumatic Suspension Models With Height Control21
Full-Time 4Wd Mt Models21
Speedometer Test21
Brake Test21
Chassis Dynamometer Test22
Tire Balance Test (On-Car Machine)22
Towing22
Full Time 4Wd At Models23
Selective 4Wd Mt Models25
Vehicle Identification Number (V.i.n.)27
The Meaning Of V.i.n.29
Identification Number And Label Locations30
Recommended Fuel, Lubricants, Sealants And Adhesives32
Fuel32
Lubricants32
Lubricants Viscosity Table33
Coolant Specifications Table34
Sealants34
Adhesives34
Tightening Torque Of Standard Bolts And Nuts35
Engine And Transmission Tightening Torque35
Body Tightening Torque35
Lifting, Towing And Tie-Down Points36
Garage Jack36
Pantograph Jack, Safety Stand And Lift37
Towing And Tie-Down Hooks38
Pre-Delivery Inspection39
Hood Operation, Door Operation, Door Lock And Regulator - Check Points40
Recommended Brake Fluid40
Trunk Lid, Rear Gate And Fuel Lid Operation Check Points40
Brake Fluide Level And Brake Piping Installation Check Points40
Battery Fluid Level And Battery Installation Check Points41
Coolant Level And Cooling Fan Installation Check Points41
Engine Oil Level Check42
Transmission And Differential Gear Oil Level Check Points43
Manual Transmission43
Differential For Automatic Transmission (4At)43
4Wd Rear Differential43
Air Cleaner Check Points44
Jack Installation Check44
Windsield Washer And Windshield Wipers Check Points44
Rear Window Washer And Wiper Check Points45
Wheel Nuts For Looseness And Tire Inflation Pressure Check Points45
Seat Adjuster And Seat Belts Check Points45
Fuses, Lights, Switches, Read Memory Connector (Mpfi & Spfi Model) Check Points45
Installation Of Steering Components Check46
Exhaust Pipe And Muffler Check46
Fuel System - Check For Leakage46
Road Test Inspection47
Operation Of Indicator Lights Check47
Tachometer, Radio, Etc. Check47
Height Control System - Air (Pneumatic) Suspension Vehicle Check47
Driving Test48
Checking The Foot And Parking Brakes Operation48
Inspecting The Clutch Pedal Free Play49
Checking The Hill Holder Operation49
Checking The Operation Of Clutch And Gear Shifting50
Checking Operation Of Selector Lever (Automatic Transmission Models Only)50
Operation Of 4Wd Drive Selector (4Wd Dual-Range Models) And Selector Switch (Selective 4Wd Models)50
Operation Of Steering And Position Of Steering Wheel50
Post-Road Test Inspection51
Abnormal Noises Or Vibration51
Checking The Function Of Automatic Vehicle Height Resumption51
Power Steering Fluid Check52
Toe Check52
Underside Check52
Water Leakage Check52
External Appearance And Equipment Checks53
Periodic Maintenance Services54
Schedule Of Inspection And Maintenance Services55
Drive Belt(S) [Except Camshaft] Inspection57
Drive Belt(S) [Except Camshaft] Replacement58
Camshaft Drive Belt (Timing Belt) Replacement59
Camshaft Drive Belt (Timing Belt) Installation60
Camshaft Drive Belt (Timing Belt) Inspection - Sohc Model60
Camshaft Drive Belt (Timing Belt) Inspection - Dohc Model61
Engine Oil Replacement62
Engine Oil Inspection63
Engine Oil Filter Replacement64
Cooling System Inspection65
Coolant Replacement65
Relationship Of Subaru Coolant Concentration And Freezing Temperature66
Procedure To Adjust The Concentration Of The Coolant67
Coolant Inspection68
Fuel Filter Replacement69
Fuel Piping And Connections Inspection70
Air Cleaner Element Inspection71
Air Cleaner Element Replacement71
Spark Plugs Replacement72
Engine Idle Speed Inspection And Adjustment (For Carburetor Engine Only)73
Idle Mixture73
Manual Transmission Replacement75
Automatic Transmission Replacement75
Front Differential (Automatic Transmission) Replacement76
Rear Differential (4Wd Vehicle) Replacement76
Recommended Oil For Transmission77
Brake Fluid Replacement78
Disc Brake Pad And Disc (Front And Rear) Inspection80
Front And Rear Axle Boots Inspection81
Rear Drum Brake Inspection82
Parking Brake Inspection82
Rear Drum Brake Adjustment83
Parking Brake Adjustment83
Brake Line Inspection84
Service Brake Check84
Parking Brake System Check85
Brake Servo System Check85
Clutch And Hill-Holder System Maintenance86
Mechanical Application Type Inspection And Adjustment86
Hydraulic Application Type Inspection And Adjustment87
Hill-Holder Inspection And Adjustment87
Steering And Suspension System Maintenance89
Steering Wheel Inspection89
Steering Shaft Joint Inspection89
Gearbox Inspection90
Tie-Rod Inspection90
Power Steering Fluid Level Inspection90
Inspecting Power Steering Fluid For Leaks91
Inspecting Hoses Of Oil Pump For Damages91
Inspecting Power Steering Pipes For Damage91
Gearbox Boots Inspection92
Fitting Bolts And Nuts Inspection92
Suspension System Inspection92
Front And Rear Wheel Bearing Lubricant Maintenance95
Front Wheel Bearing Inspection95
Rear Wheel Bearing Inspection95
Special Tools97
Engine Tools98
Manual Transmission And Differential Tools101
Automatic Transmission And Differential Tools106
Rear Wheel Drive System (4Wd Models) Tools113
Suspension Tools115
Wheels And Axles Tools117
Steering System Tools119
Brakes Tools121
Mechanical Components Section124
Mechanical Components Section - Table Of Contents125
Suspension126
Suspension Mechanism And Function127
Front Suspension Outline127
Rear Suspension Outline128
Conventional Suspension Specifications129
Air (Pneumatic) Suspension Specifications129
Wheel Alignment Service Data130
Conventional Suspension Service Data130
Air (Pneumatic) Suspension Service Data130
Component Parts131
Conventional Suspension - Front Exploded Diagram131
Conventional Suspension - Rear (4Wd) Exploded Diagram132
Service Procedure For Conventional Suspension133
On-Car Services133
Wheel Alignment133
Wheel Arch Height134
Camber And Caster135
Front Wheel Toe-In And Toe-Out136
Rear Wheel Toe-In And Toe-Out136
Rear Wheel Toe-In And Toe-Out (4Wd)137
Thrust Angle139
Steering Angle139
Front Transverse Link Assembly Removal140
Front Transverse Link Assembly Inspection141
Front Transverse Link Assembly Disassembly141
Front Transverse Link Assembly Assembly141
Front Transverse Link Assembly Installation142
Front Ball Joint Removal142
Front Ball Joint Inspection143
Front Ball Joint Installation143
Front Strut Assembly Removal144
Front Strut Assembly Disassembly145
Front Strut Assembly Inspection145
Damper Strut145
Front Strut Assembly Assembly146
Front Strut Assembly Installation147
Front Stabilizer Removal148
Front Crossmember Removal149
Front Stabilizer Inspection149
Front Stabilizer Installation149
Front Crossmember Installation150
Rear Trailing Link Assembly Removal151
Rear Trailing Link Assembly Disassembly151
Rear Trailing Link Assembly Inspection152
Rear Trailing Link Assembly Assembly152
Rear Trailing Link Assembly Installation153
Lateral Link Assembly Removal - Fwd Model154
Lateral Link Assembly Removal - 4Wd Model155
Lateral Link Assembly Disassembly155
Lateral Link Assembly Inspection156
Lateral Link Assembly Assembly156
Lateral Link Assembly Installation157
Rear Strut Assembly Removal158
Rear Strut Assembly Disassembly159
Rear Strut Assembly Inspection159
Rear Strut Assembly Assembly159
Rear Strut Assembly Installation159
Rear Crossmember (4Wd) Removal161
Rear Crossmember (4Wd) Inspection163
Rear Crossmember (4Wd) Installation163
Conventional Suspension Troubleshooting165
Improper Vehicle Posture Or Improper Wheel Arch Height165
Poor Ride Comfort165
Noise165
Wheels And Axles166
Front Axle - General Information167
Front Drive Shaft168
Construction Of Undercut-Free Joint (Ufj)168
Rear Axle - General Information169
Rear Drive Shaft170
Disc Wheel And Wheel Cap - General Information171
Disc Wheel, Aluminium Alloy Wheel171
Half Cap171
Full Wheel Cap171
Wheels And Axles Specifications172
Tire And Wheel Size172
Tire Inflation Pressure172
Front Drive Shaft Assembly Specifications173
Rear Drive Shaft Assembly (4Wd) Specifications173
Wheels And Axles - Application Table174
Wheels And Axles Service Data174
Front Axle Exploded View175
Rear Axle (4Wd) Exploded View176
Wheels And Axles - Service Procedures177
Front Axle Removal177
Front Axle Disassembly179
Front Axle Inspection180
Front Axle Assembly180
Front Axle Installation182
Rear Axle (4Wd) Removal183
Rear Axle (4Wd) Disassembly185
Rear Axle (4Wd) Inspection186
Rear Axle (4Wd) Assembly186
Rear Axle (4Wd) Installation188
Rear Axle (Fwd) Removal189
Front And Rear Drive Shafts190
Front Drive Shaft Removal190
Rear Axle (Fwd) Installation190
Rear Drive Shaft Removal191
Rear Drive Shaft Disassembly192
Rear Drive Shaft Inspection192
Rear Drive Shaft Assembly192
Front Drive Shaft Installation194
Half Wheel Cap Removal195
Half Wheel Cap Installation195
Rear Drive Shaft Installation195
Aluminium Wheel Inspection196
Wheel Balancing196
Installatin Of Wheel Assembly To Vehicle196
Tire Rotation197
Steering System198
Tilt Steering Column199
Imbedded Ball Type Energy-Absorbing Mechanism199
Power Steering System201
Hydraulic System201
Gearbox Assy202
Power Cylinder202
Control Valve203
Gearbox Assy Operating Principle204
When No Steering Force Is Applied204
When Steering Force Is Applied204
Fail-Safe Function204
Oil Pump & Tank205
Flow Control Valve206
Steering System Specifications207
Steering System Service Data208
Recommended Power Steering Fluid208
Steering Wheel & Column (Tilt)209
Gearbox210
Oil Pump & Tank Exploded View211
Power Steering Oil Pump212
Tilt Steering Column Exploded View213
Tilt Steering Column Removal213
Tilt Steering Column Disassembly213
Tilt Steering Column Inspection214
Tilt Steering Column Assembly215
Steering Gearbox (Power Steering System)216
Steering Gearbox (Power Steering System) Removal217
Steering Gearbox (Power Steering System) Disassembly217
Steering Gearbox (Power Steering System) Inspection220
Steering Gearbox (Power Steering System) Service Limit221
Turning Resistance Of Gearbox222
Steering Gearbox Assembly222
Steering Gearbox Installation225
Steering Gearbox Adjustment225
Control Valve (Power Steering Gearbox) Exploded View226
Control Valve (Power Steering Gearbox):Oil Leak Check Procedure And Replacement Parts226
Control Valve (Power Steering Gearbox) Disassembly227
Control Valve (Power Steering Gearbox): Replacement Of Seal And Packing228
Control Valve (Power Steering Gearbox) Assembly232
Hose Assy (Power Steering System) Removal235
Hose Assy (Power Steering System) Check236
Hose Assy (Power Steering System) Assembly236
Oil Pump (Power Steering System) Removal237
Oil Pump (Power Steering System) Check238
Oil Pump (Power Steering System) Service Limit238
Oil Pump (Power Steering System) Disassembly240
Oil Pump (Power Steering System) Inspection242
Oil Pump (Power Steering System) Assembly242
Oil Pump (Power Steering System) Installation243
Recommended Power Steering Fluid Info244
Power Steering Troubleshooting245
Steering Condition245
Measurement Of Hydraulic Pressure246
Measurement Of Steering Effort248
Measurement Of Folding Torque Of Joint Assembly249
Fluid Leakage251
Figure 141252
Noise And Vibration253
Steering System: Clearance Table256
Breakage Of Hoses257
Brakes258
Disc Brake Outline259
Pad Wear Indicator260
Frictional Material Of Brake Pads260
Rear Drum Brake Overview260
Rear Drum Brake Operation: Automatic Adjuster260
Master Cylinder Function261
Brake Fluid Level Indicator261
Brake Booster Overview262
Brake Booster Operation263
Brake Booster "Off"263
Brake Booster "On"263
Brake Booster Under Medium Load264
Brake Booster Under Full-Load Conditions264
Brake Booster Released265
Brake Booster With No Vacuum265
Proportioning Valve - General Information266
Proportioning Valve Operation During Normal Conditions266
Proportioning Valve Operation In Case Of Circuit Failure267
Failure Of Primary Circuit267
Failure Of Secondary Circuit267
Proportioning Valve (Models Equipped With Abs) Operation268
Anti-Lock Brake System Outline269
Anti-Lock Brake System Components269
Abs System Diagram (Bosch Abs)270
Theory Of Abs Control271
Anti-Lock Brake System Construction And Operation271
Abs Sensor271
Electronic Control Unit (E.c.u.)272
Abs Control Cycle Curves273
Abs Warning Light274
Hydraulic Control Unit275
Bosch Abs During Normal Braking278
Pressure-Decrease Operation With Abs In Operation279
Pressure "Hold" Action With Abs In Operation279
Pressure-Increase Action With Abs In Operation280
Parking Brake (Rear Disc Brake) Outline281
Parking Brake (Rear Disc Brake) Operation282
Parking Brake Application282
Parking Brake Release282
Brakes Specifications283
Brakes Service Data287
Recommended Brake Fluid Info287
Brake Fluid Level Indicator Data287
Brakes Component Parts288
Front Disc Brake - Turbo Model288
Rear Disc Brake289
Master Cylinder290
Brake Booster291
Abs System292
Hill-Holder293
Parking (Hand) Brake294
Brakes - Service Procedure295
Front Disc Brake Service Procedure295
Brakes: On-Car Service296
Pad Servicing296
Disc Rotor Servicing296
Disc Rotor Removal297
Disc Rotor Disassembly298
Disc Rotor Inspection298
Disc Rotor Assembly299
Disc Rotor Installation301
Rear Disc Brake Exploded View302
Rear Disc Brake On-Car Service302
Rear Disc Brake Removal304
Rear Disc Brake Disassembly304
Rear Disc Brake Inspectoin305
Rear Disc Brake Assembly305
Rear Disc Brake Installation306
Parking Brake (Rear Disc Brake) Removal307
Parking Brake (Rear Disc Brake) Inspection308
Parking Brake (Rear Disc Brake) Installation308
Adjustment Of Parking Brake309
Shoe Clearance Adjustment309
Lever Stroke Adjustment309
Master Cylinder Removal310
Master Cylinder Disassembly310
Master Cylinder Inspection310
Master Cylinder Assembly310
Master Cylinder Installation311
Brake Booster Removal311
Brake Booster Installation311
Brake Booster Operation Check Without Using Gauges312
Brake Booster: Air Tightness Check312
Brake Booster Operation Check312
Brake Booster: Loaded Air Tightness Check313
Brake Booster Checking With Gauges313
Air Tightness Check313
Boosting Action Check313
Brake Booster Handling Precautions314
Brake Hose Removal314
Brake Hose Installation314
Hill-Holder Removal315
Hill-Holder Inspection315
Hill-Holder Installation315
Hill-Holder Adjustment316
Parking Brake Lever Replacement316
Parking Brake Cable Diagram317
Parking Brake Cable Replacement317
Air Bleeding Procedure318
Brake Fluid Replacement Procedure319
Proportioning Valve Inspection320
Proportioning Valve Removal320
Proportioning Valve Installation321
Abs Sensor Removal321
Abs Sensor Inspection322
Tone Wheel Inspection322
Output Voltage Check323
Front Abs Sensor Installation323
Rear Abs Sensor Installation324
Hydraulic Unit For Abs System325
Hydraulic Unit For Abs System Removal326
Hydraulic Unit For Abs System Inspection327
Hydraulic Unit For Abs System Installation327
Electronic Control Unit For Abs System Removal328
Electronic Control Unit For Abs System Inspection328
Electronic Control Unit For Abs System Installation328
G Sensor For Abs System Removal And Installation329
G Sensor For Abs System Inspection329
Brake Hose And Pipe Removal And Installation330
Brakes Troubleshooting331
Entire Brake System Troubleshooting331
Hill-Holder Troubleshooting333
Troubleshooting For Abs335
Abs Troubleshooting: Self-Diagnosis336
List Of Trouble Codes336
How To Read Trouble Code337
Abs Control Unit I/O Signal338
I/O Signal Voltage338
I/O Signal Diagram339
Diagram Of Abs340
Brakes: Troubleshooting Chart With Trouble Code342
Trouble Code (0) - Improper Power Line Voltage Or Faulty Harness342
Trouble Code (1 - 4) - Faulty Solenoid Valve Circuit(S) In Hydraulic Unit344
Trouble Code (5 And 6) - Faulty Front Abs Sensor346
Trouble Code (7 And 8) - Faulty Rear Abs Sensor348
Trouble Code (9) - Faulty Hydraulic Motor Or Motor Relay350
Trouble Code (10) - Faulty Valve Relay Or Interrupted System Operation (Caused By Symptoms Other Than Those Indicated At Left)352
Trouble Code (16) - Faulty Abs Control Unit Or G Sensor (4Wd, Mt Model)354
Brakes: General Troubleshooting Chart356
Vibrating Pedal And Noise356
Excessive Stopping Distance358
Improper Pedal Operation358
Abs Inoperative359
Frequent Abs Operation359
Inspection Of Components360
Abs Sensor Installation360
G Sensor Inspection360
Hydraulic Unit Inspection361
Pedal System And Control Cables362
Pedal Effort Reducing Mechanism Construction363
Pedal Effort Reducing Mechanism Operation363
Hydraulic Clutch Pedal System (Turbo) Construction364
Hydraulic Clutch Pedal System (Turbo) Operation364
Pedal System And Control Cable Service Data365
Turbo Data And Exploded Diagram366
Pedal System And Control Cables Service Procedure367
Pedal - On-Car Service367
Brake Pedal Service367
Clutch Pedal Service367
Accelerator Pedal Service369
Accelerator And Brake Pedal Assy Removal370
Clutch Pedal Assy Removal370
Accelerator And Brake Pedal Assy Inspection371
Clutch Pedal Inspecton371
Stop Lamp Switch Inspection371
Kick Down Switch Inspection371
Accelerator And Brake Pedal Assy Installation372
Clutch Pedal Installation372
Clutch Cable Removal373
Clutch Cable Installation373
Accelerator Cable Removal374
Accelerator Cable Installation374
Speedometer Cable Removal375
Speedometer Cable Installation375
Pedal System And Control Cables Troubleshooting376
Heater And Ventilator377
Heater And Ventilator Outline378
Heater And Ventilator - System Flow379
Heater And Ventilator - Air Flow380
Air Distribution Ratio381
Control Unit Schematic382
Push Control Type382
Lever Control Type383
Push Control Type Function384
Mode Door Control - General Information385
Mode Door Control Operation386
Drive Circuit386
Switching From The Def To The Vent Mode386
Switching From The Vent To The Def Mode386
Intake Door Control387
Blower System388
Heater And Ventilator Specifications389
Heater And Ventilator - Component Parts390
Heater System Diagram390
Heater Unit Diagram391
Intake Unit Diagram392
Control Unit - Push Control Type Diagram393
Heater And Ventilator - Service Procedure394
Heater Unit Removal394
Heater Unit Installation394
Blower Motor Assembly Removal394
Control Unit Removal395
Control Unit Disassembly395
Fan Switch Inspection396
Control Unit Adjustment396
Control Unit Assembly397
Control Unit Installation397
Mode Door Motor Removal397
Mode Door Motor Installation397
Intake Door Motor Removal398
Intake Door Motor Inspection398
Intake Door Motor Installation398
Temperature Control Cable Adjustment398
Doors And Windows Service Data400
Door Alignment400
Doors And Windows - Component Parts401
Front Door Diagram401
Rear Door Diagram402
Front Door Glass Diagram403
Rear Door Glass Diagram404
Rear Gate And Glass Diagram405
Door Lock Assembly (Front) Diagram406
Door Lock Assembly (Rear) Diagram407
Weatherstrip408
Garnish409
Doors And Windows Service Procedure410
Procedure Chart Of Removing And Installing Door And Related Parts410
Instrument Panel Component Parts Diagram411
Instrument Panel Service Procedure412
Instrument Panel Removal412
Instrument Panel Installation413
Meter Visor Diagram414
Meter Visor Removal414
Meter Visor Installation414
Engine Section416
Emission Control System And Vacuum Fitting420
Emisson Control System Application421
Emisson Control System Schematic Drawing - 2200Cc Mpfi Catalyst Model (Except Australia Model)422
Emisson Control System Schematic Drawing - 2200Cc Mpfi Catalyst Model (Australia Model)423
Emisson Control System Schematic Drawing - 2200Cc Mpfi Non-Catalyst Model424
Emisson Control System Schematic Drawing - 2000Cc Mpfi Non-Turbo Model425
Emisson Control System Schematic Drawing - 2000Cc Mpfi Turbo Model (Except Australia Model)426
Emisson Control System Schematic Drawing - 2000Cc Mpfi Turbo Model (Australia Model)427
Emisson Control System Schematic Drawing - 1800Cc Spfi Model428
Emisson Control System Schematic Drawing - 1800Cc And 1600Cc Carburetor Models429
Emission Control System: General Precautions430
Crankcase Emission Control System Description430
Crankcase Emission Control System Inspection431
A/F Control System - 2200Cc Mpfi Catalyst Model, 2000Cc Mpfi Model And 1800Cc Spfi Model432
A/F Control System - 2200Cc Mpfi Non-Catalyst Model432
Three-Way Catalyst432
Ignition Control System - Mpfi And Spfi Models433
2200Cc Mpfi Non-Turbo Diagram433
2000Cc Mpfi Non-Turbo Diagram433
2000Cc Mpfi Turbo Diagram434
1800Cc Spfi Diagram434
Emission Control System - Carburetor Models435
Evaporative Emission Control System - General Description436
Figures 24, 25437
Purge Control Line438
Carburetor Vapor Line438
Canister438
Thermo Valve439
Two-Way Valve439
Fuel Separator439
Fuel Cap439
Evaporation Line Inspection440
Two-Way Valve Inspection440
Thermo Valve Inspection440
Vacuum Fitting - 2200Cc Mpfi And 2000Cc Mpfi Non-Turbo441
Vacuum Fitting - 2000Cc Mpfi Turbo Model442
Vacuum Fitting - 1800Cc Spfi443
Vacuum Fitting - 1800Cc Carburetor (4At)444
Vacuum Fitting - 1800Cc Carburetor (Mt,3At) And 1600Cc Carburetor445
Engine: On-Car Services446
Ignition Timing Inspection447
Ignition Timing Adjustment447
Engine Idle Speed Inspection448
Engine Compression Measurement448
Intake Manifold Vacuum Measurement449
Hydraulic Lash Adjuster (Sohc Model)450
Bleeding Air From Valve Lash Adjuster451
Fuel Injector (Mpfi Model) Removal451
Oxygen Sensor Replacement452
Hot Air Control System (Carburetor Model (Except G.c.c. Model)) Inspectoin453
Hot Air Control System Check453
Vacuum Hoses Check453
Vacuum Motor Check453
Idle Compensator (Carboretor Model) Inspection454
Temperature Sensor Check454
Rubber Plate Check454
Air Intake Hose Check454
Engine (Sohc)455
Engine (Sohc) General Information456
Timing Belt (Sohc)457
Belt Tension Adjuster (Sohc)457
Belt Cover (Sohc)458
Valve Rocker Assy (Sohc)458
Hydraulic Lash Adjuster (Sohc)459
Camshaft (Sohc)459
Cylinder Head (Sohc)460
Cylinder Block (Sohc)460
Crankshaft (Sohc)461
Piston (Sohc)461
Engine (Sohc) Specificatoins462
Engine (Sohc) Service Data463
Engine (Sohc) Component Parts466
Timing Belt (Sohc) Exploded View466
Cylinder Head And Camshaft (Sohc) Exploded View467
Cylinder Head And Valve Assy (Sohc) Exploded View468
Cylinder Block (Sohc) Exploded View469
Crankshaft And Piston (Sohc) Exploded View470
Engine (Sohc) Service Procedure471
Timing Belt (Sohc) Removal471
Crankshaft Pulley And Belt Cover (Sohc) Exploded View471
Timing Belt (Sohc) View472
Belt Tensioner And Idler (Sohc)474
Sprocket (Sohc)474
Timing Belt Inspection (Sohc)475
Belt Tension Adjuster Check (Sohc)475
Belt Tensioner Check (Sohc)475
Belt Idler Check (Sohc)475
Sprocket Installation (Sohc)476
Belt Tensioner And Idler Installation (Sohc)477
Timing Belt Installation (Sohc)478
Crankshaft Pulley And Belt Cover Installation (Sohc)479
Valve Rocker Assy Removal (Sohc)480
Valve Rocker Assy Disassembly (Sohc)481
Valve Rocker Assy Inspection (Sohc)481
Valve Lash Adjuster Check (Sohc)481
Valve Rocker Arm Check (Sohc)481
Valve Rocker Assy Assembly (Sohc)482
Valve Rocker Shaft Check (Sohc)482
Valve Rocker Assy Installation (Sohc)483
Camshaft Removal (Sohc)484
Camshaft Lh484
Camshaft Rh484
Camshaft Inspection (Sohc)485
Camshaft Support (Sohc)486
Camshaft Lh Installation (Sohc)487
Camshaft Rh Installation (Sohc)488
Cylinder Head Removal (Sohc)489
Cylinder Head Disassembly (Sohc)490
Cylinder Head Inspection (Sohc)491
Valve Seat Inspection (Sohc)491
Valve Guide (Sohc)491
Intake And Exhaust Valve Inspection (Sohc)492
Valve Springs Inspection (Sohc)493
Intake And Exhaust Valve Oil Seal Inspection (Sohc)493
Cylinder Head Assembly (Sohc)494
Cylinder Head Installation (Sohc)495
Intake Manifold Installation (Sohc)496
Cylinder Block Removal (Sohc)497
Cylinder Block Disassembly (Sohc)499
Piston Pin And Cylinder Block Connecting Bolt Removal499
Crankshaft And Piston Removal (Sohc)501
Cylinder Block Inspection (Sohc)501
Cylinder And Piston Inspection (Sohc)501
Proper Combination Of Pistons And Cylinders Table (Sohc)502
Piston And Piston Pin Check (Sohc)503
Piston Ring Check (Sohc)503
Connecting Rod Check (Sohc)504
Crankshaft And Crankshaft Bearing Check (Sohc)506
Cylinder Block Assembly (Sohc)508
Crankshaft And Piston Assembly (Sohc)508
Piston And Piston Pin (#1 And #2) Assembly (Sohc)510
Piston And Piston Pin (#3 And #4) Assembly (Sohc)511
Cylinder Block Installation (Sohc)512
Oil Pump And Water Pump Installation (Sohc)512
Engine (Sohc) Troubleshooting515
Engine Noise (Sohc)518
Engine (Dohc)519
Engine (Dohc) General Information520
Timing Belt (Dohc)521
Belt Tension Adjuster (Dohc)521
Belt Cover (Dohc)522
Hydraulic Lash Adjuster (Dohc)523
Camshaft (Dohc)524
Cylinder Head (Dohc)525
Cylinder Block (Dohc)525
Crankshaft (Dohc)526
Piston (Dohc)526
Engine (Dohc) Specifications527
Engine (Dohc) Service Data528
Engine (Dohc) Component Parts531
Timing Belt (Dohc) Exploded View531
Cylinder Head And Camshaft (Dohc) Exploded View532
Cylinder Head And Valve Assy (Dohc) Exploded View533
Cylinder Block (Dohc) Exploded View534
Crankshaft And Piston (Dohc) Exploded View535
Engine (Dohc) Service Procedure536
Timing Belt Removal (Dohc)536
Crankshaft Pulley And Belt Cover Removal (Dohc)536
Belt Tensioner And Idler Removal (Dohc)539
Sprocket Removal (Dohc)539
Timing Belt Inspection (Dohc)540
Belt Tension Adjuster Check (Dohc)540
Belt Tensioner Check (Dohc)540
Belt Idler Check (Dohc)540
Sprocket Installation (Dohc)541
Belt Tensioner And Idler Installation (Dohc)542
Timing Belt Installation (Dohc)543
Crankshaft Pulley And Belt Cover Installation (Dohc)547
Camshaft Removal (Dohc)548
Camshaft Lh (Dohc)548
Camshaft Inspection (Dohc)549
Valve Lash Adjuster Inspection (Dohc)550
Camshaft Installation (Dohc)551
Cylinder Head Removal (Dohc)554
Intake Manifold Removal (Dohc)554
Camshaft Disassembly (Dohc)555
Cylinder Head Inspection (Dohc)555
Valve Seat Inspection (Dohc)556
Valve Guide Inspection (Dohc)556
Intake And Exhaust Valve Inspection (Dohc)557
Valve Springs Inspection (Dohc)558
Intake And Exhaust Valve Oil Seal (Dohc)558
Camshaft Assembly (Dohc)559
Cylinder Head Installation (Dohc)560
Intake Manifold Installation (Dohc)561
Cylinder Block Removal (Dohc)562
Oil Pump And Water Pump (Dohc) Exploded View563
Piston Pin And Cylinder Block Connecting Bolt Disassembly (Dohc)565
Cylinder Block Disassembly (Dohc)566
Crankshaft And Piston (Dohc)567
Cylinder Block Inspection (Dohc)567
Cylinder And Piston Inspection (Dohc)567
Proper Combination Of Pistons And Cylinders (Dohc)568
Piston And Piston Pin Check (Dohc)569
Piston Ring Check (Dohc)569
Connecting Rod Check (Dohc)570
Crankshaft And Crankshaft Bearing Check (Dohc)572
Crankshaft And Piston Assembly (Dohc)574
Cylinder Block Assembly (Dohc)575
Piston And Piston Pin (#1 And #2) Assembly (Dohc)576
Piston And Piston Pin (#3 And #4) Assembly (Dohc)577
Oil Pump And Water Pump Installation (Dohc)578
Engine (Dohc) Troubleshooting581
Engine Noise (Dohc)584
Engine Lubrication System585
Engine Lubrication System - Sohc Model General Information586
Engine Lubrication System - Dohc Model General Information586
Figure 2587
Lubrication Lines - Sohc Model588
Lubrication Lines - Dohc Model589
Oil Pump Exploded View590
Oil Filter Exploded View591
Oil Pan & Oil Strainer591
Oil Pressure Switch Construction591
Oil Pressure Switch Function591
Oil Cooler (Dohc Model Only)592
Engine Lubrication System Specifications593
Engine Lubrication System Component Parts594
Oil Pump (Sohc) Exploded View594
Oil Pump (Dohc) Exploded View595
Engine Lubrication System Service Procedure596
Oil Pump Removal596
Oil Pump Disassembly596
Tip Clearance Inspection597
Case Clearance Inspection597
Side Clearance Check597
Oil Relief Valve, Oil Pump, Oil Seal Check597
Oil Pump Assembly598
Oil Pump Installation598
Oil Cooler (Dohc) Removal599
Oil Cooler (Dohc) Inspection599
Oil Cooler (Dohc) Installation599
Engine Lubrication System Troubleshooting600
Engine Cooling System601
Engine Cooling System - General Information602
Cooling Lines - Non-Turbo Model603
Cooling Lines - Turbo Model604
Water Pump605
Mechanical Seal606
Thermostat606
Radiator Fan Switch (Carburetor Model Only)606
Coolant Filler Tank606
Engine Cooling System Specifications607
Engine Cooling System Service Data607
Engine Cooling System - Component Parts608
Water Pump (Non-Turbo Model) Exploded View608
Water Pump (Turbo Model) Exploded View609
Radiator And Radiator Fan (Non-Turbo Model) Exploded View610
Radiator And Radiator Fan (Turbo Model) Exploded View611
Engine Cooling System Service Procedure612
Water Pump Removal612
Water Pump Inspection613
Water Pump Installation613
Thermostat Removal And Installation614
Thermostat Inspection614
Radiator - On Car Service614
Radiator Removal614
Radiator Installation615
Radiator Cap (Filler Tank Cap On Turbo Model) Inspection616
Radiator Fan And Fan Motor Removal And Installation616
Coolant Filler Tank Removal616
Coolant Filler Tank Installation616
Engine Cooling System Troubleshooting617
Carburetor618
Carburetor - Mechanism And Function619
Float System619
Switch Vent Solenoid Valve619
Primary Side620
Slow System620
Main System621
Accelerating Pump System622
Power System623
Slow Fuel Shutoff System624
Secondary Side624
Step System624
Secondary Side - Main System625
Fuel Supplement System When Cornering626
Automatic Choke System627
Automatic Choke Mechanism627
Link Mechanism627
Unloader Mechanism628
Vacuum Diaphragm Mechanism At Low Temperatures628
Vacuum Diaphragm Mechanism At Normal Temperatures628
Choke Break Delay Valve Mechanism629
Carburetor Specifications630
Carburetor Maintenance Standards631
Carburetor Maintenance Component Parts632
Air Intake System And Air Cleaner Exploded View632
Intake Manifold And Carburetor Exploded View633
Carburetor Assy Exploded View634
Carburetor Service Procedure635
Carburetor Removal635
Carburetor Disassembly635
Separating Foat Chamber And Throttle Chamber635
Disassembling Choke Chamber636
Disassembling Float Chamber636
Disassembling Throttle Chamber636
Choke Chamber Inspection636
Carburetor Assembly637
Assembling Choke Chamber637
Assembling Float Chamber637
Float Chamber, Throttle Chamber Inspection637
Assembling Throttle Chamber638
Bringing Float Chamer And Throttle Chamber Together638
Installing Choke Chamber638
Installing Linkage638
Carburetor Installation639
Main Jet Replacement639
Fast Idle Opening Adjustment640
Vacuum Break Opening Adjustment641
Anti-Dieseling Switch642
Unloader Valve, Delay Valve642
Adjustment For Interlock Of Primary And Secondary Throttle Valves642
Dashpot (Except Manual Transmission Vehicles)642
Idle Switch (4At)643
Float Level Measurement644
Float Level Adjustment644
Figures 47 And 48645
Carburetor Troubleshooting646
Fuel Injection System (Mpfi Non-Turbo)648
Fuel Injection System (Mpfi Non-Turbo) - Mechanism And Function649
Fuel Injection System (Mpfi Non-Turbo) - General Information649
Fuel Injection System (Mpfi Non-Turbo) Diagram650
Air Line (Mpfi Non-Turbo) - General Information651
Air Flow Sensor (Mpfi Non-Turbo)651
Throttle Body (Mpfi Non-Turbo)651
Throttle Sensor (Mpfi Non-Turbo)652
By-Pass Air Control Solenoid Valve (Mpfi Non-Turbo)652
Fuel Line (Mpfi Non-Turbo) - General Information653
Pressure Regulator (Mpfi Non-Turbo)654
Fuel Injector (Mpfi Non-Turbo)654
Sensor And Switch (Mpfi Non-Turbo)655
Oxygen Sensor (Catalyst Model Only) (Mpfi Non-Turbo)655
Water Temperature Sensor (Mpfi Non-Turbo)656
Knock Sensor (Mpfi Non-Turbo)656
Crank Angle Sensor (Mpfi Non-Turbo)656
Cam Angle Sensor (Mpfi Non-Turbo)657
Vehicle Speed Sensor 2 (Mpfi Non-Turbo)658
A/C (Air Conditioning) Switch And Relay (Mpfi Non-Turbo)658
Economy Switch (At Models Only) (Mpfi Non-Turbo)658
Control System (Mpfi Non-Turbo) - General Information659
Input And Output Signal Diagram660
Fuel Injection Control (Mpfi Non-Turbo)661
Fuel Injection Characteristics (Mpfi Non-Turbo)661
Correction Coefficients (Mpfi Non-Turbo)661
Air-Fuel Ratio Feedback Coefficient "Alpha" (Catalyst Model Only)663
Learning Control System (Catalyst Model Only)664
Ignition System Control (Mpfi Non-Turbo)665
Figure 27666
By-Pass Air Control (Idle Speed Control) (Mpfi Non-Turbo)667
Canister Purge Control (Mpfi Non-Turbo)668
Radiator Fan Control (Mpfi Non-Turbo)668
Fuel Pump Control (Mpfi Non-Turbo)668
A/C Cut Control (Mpfi Non-Turbo)669
Power Supply Control (Mpfi Non-Turbo)669
Fuel Injection System (Mpfi Non-Turbo) - Self-Diagnosis System670
Function Of Self-Diagnosis670
Basic Operation Of Self-Diagnosis System671
Fail-Safe Function (Mpfi Non-Turbo)672
Trouble Codes And Fail-Safe Operation (Mpfi Non-Turbo)672
Fuel Injection System (Mpfi Non-Turbo) Troubleshooting673
Fuel Injection System (Mpfi Non-Turbo) Pre-Inspection673
Power Supply Check673
Fuel Pressure Check673
Troubleshooting Chart For Self-Diagnosis Systemfuel Injection System (Mpfi Non-Turbo)674
Basic Troubleshooting Procedurefuel Injection System (Mpfi Non-Turbo)674
Fuel Injection System (Mpfi Non-Turbo) - List Of Trouble Code675
How To Read Trouble Code (Flashing)675
Read Memory Mode676
D-Check Mode677
Clear Memory Mode678
Output Modes Of Select Monitor (Mpfi Non-Turbo)679
Function Mode679
On - Off Signal List680
Control Unit I/O Signal681
Troubleshooting For Engine Starting Failure - Basic Troubleshooting Chart683
Control Unit Power Supply And Ground Line684
Check Voltage Between Ecu And Body685
Check Grounding Circuit685
Ignition Control System686
Check Ignition System For Sparks686
Check Voltage At Igniton Coil's Positive (+) Terminal686
Check Condition Of Ignition Coil687
Check Input Signal At Igniter687
Check Harness Between Ecu And Igniter687
Fuel Pump Circuit688
Check Operation Of Fuel Pump In D-Check Mode689
Check Fuel Pump Relay689
Check Voltage Between Fuel Pump Relay And Body, Between Ecu And Body689
Check Terminal Voltage Of Fuel Pump, Check Fuel Pump689
Fuel Injector Circuit690
Check Each Fuel Injector For Operation691
Check Voltage At Fuel Injector Power Terminal691
Check Fuel Injectors691
Check Voltage At Each Ecu Terminal, Check Harness Connector Between Ecu And Body691
Fuel Injection System (Mpfi Non-Turbo) - Troubleshooting Chart With Trouble Code692
Trouble Code (11) - Crank Angle Sensor692
Check Crank Angle Sensor693
Check Harness Connector Between Ecu And Crank Angle Sensor693
Trouble Code (12) - Starter Swich694
Check Operation Of Starter Motor695
Measure Voltage Between Ecu And Body695
Check Harness Connector Between Ecu And Starter Motor695
Trouble Code (13) - Cam Angle Sensor696
Check Cam Angle Sensor697
Check Harness Connector Between Ecu And Cam Angle Sensor697
Trouble Code (14, 15, 16, 17) - Fuel Injector698
Check Each Fuel Injector For Operation (Mpfi Non-Turbo)699
Check Voltage At Fuel Injector Power Terminal (Mpfi Non-Turbo)699
Check Fuel Injectors, Check Voltage At Each Ecu Terminal699
Check Harness Connector Between Ecu And Body699
Trouble Code (21) - Water Temperature Sensor700
Check Water Temperature Sensor (Mpfi Non-Turbo)701
Check Voltage Between Ecu And Body (Mpfi Non-Turbo)701
Check Haress Connector Between Ecu And Water Temperature Sensor (Mpfi Non-Turbo)701
Trouble Code (22) - Knock Sensor (2200Cc Model Only)702
Checking Voltage Between Ecu And Body (Mpfi Non-Turbo)703
Check Knock Sensor703
Check Harness Connector Between Ecu And Knock Sensor703
Trouble Code (23) - Air Flow Sensor704
Trouble Code (24) - By-Pass Air Control Solenoid Valve706
Trouble Code (31) - Throttle Sensor708
Trouble Code (32) - Oxygen Sensor (Catalyst Model Only)710
Trouble Code (33) - Vehicle Speed Sensor 2712
Trouble Code (35) - Purge Control Solenoid Valve714
Trouble Code (41) - Air-Fuel Ratio Control System716
Trouble Code (42) - Idle Switch717
Trouble Code (49) - Air Flow Sensor719
Trouble Code (47) - Economy Switch (At)720
Trouble Code (51) - Neutral Switch (Mt)722
Trouble Code (51) - Inhibitor (At)724
Trouble Code (52) - Parking Switch (At)726
Troubleshooting Chart With Select Monitor (Mpfi Non-Turbo)728
Basic Troubleshooting Chart728
Mode F01 - Battery Voltage (Vb)729
Mode F03 - Vehicle Speed Signal (Vsp)729
Mode F04 - Engine Speed (Erev)730
Mode F06 - Water Temperature Sensor Signal (Tw)730
Mode F07 - Ignition Timing731
Mode F08 - Air Flow Signal (Qa)732
Mode F09 - Engine Under Loads (L Data)732
Mode F10 - Throttle Sensor Signal732
Mode F11 - Fuel Injection Duration (Tim)733
Mode F12 - By-Pass Air Control Solenoid Valve (Isc)734
Mode F13 - Oxygen Sensor (O2) (Catalyst Model Only)734
Mode F15 - Maximum O2 Sensor Signal Voltage (O2 Max.) (Catalyst Model Only)735
Mode F16 - Minimum O2 Sensor Signal Voltage (O2 Min.) (Catalyst Model Only)735
Mode F16 - Correction Coefficient Of Air-Fuel Ratio (Alpha) (Catalyst Model Only)736
Mode F17 - Correction Value Of Ignition Timing (Rtrd) (2200Cc Model Only)736
Fuel Injection System General Troubleshooting Table (Mpfi Non-Turbo)737
Fuel Injection System (Spfi)738
Fuel Injection System (Spfi) - Mechanism And Function739
Fuel Injection System (Spfi) - General Information739
Fuel Injection System (Spfi) Diagram740
Throttle Body (Spfi) - General Information741
Air Flow Sensor (Spfi)742
Throttle Sensor (Spfi)742
By-Pass Air Control Solenoid Valve (Spfi)743
Fuel Line - General Information (Spfi)744
Fuel Injector (Spfi)744
Fuel Damper (Spfi)745
Sensor And Switch (Spfi)746
O2 Sensor (Spfi)746
Pressure Regulator (Spfi)746
Water Temperature Sensor (Spfi)747
Knock Sensor (Spfi)747
Crank Angle Sensor (Spfi)747
Cam Angle Sensor (Spfi)748
Vehicle Speed Sensor 2 (Spfi)748
A/C (Air Conditioning) Switch And Relay749
Control System - General Information (Spfi)750
Input And Output Signals Table (Spfi)750
Input And Output Signal Diagram (Spfi)751
Fuel Injection Control (Spfi)752
Amout Of Fuel Injected "Gf" (Spfi)752
Correction Injection Coefficient "K"755
Air-Fuel Ratio Feedback Coefficient "Alpha"755
Learning Control System (Spfi)755
Ignition System Control (Spfi)756
Normal Advance Angle757
Idle Advance Angle757
Spark Advance Angle Characteristics During Low Speeds757
By-Pass Air Control (Idle Speed Control) (Spfi)758
Canister Purge Control (Spfi)758
Radiator Fan Control (Spfi)759
Fuel Pump Control (Spfi)759
A/C Cut Control (Spfi)760
Power Supply Control (Spfi)760
Self-Diagnosis System (Spfi) - General Information761
Function Of Self-Diagnosis (Spfi)761
Basic Operation Of Self-Diagnosis System (Spfi)762
Fail-Safe Function (Spfi)762
Trouble Codes And Fail-Safe Operation (Spfi)763
Fuel Injection System (Spfi) Troubleshooting764
Fuesl Injection System (Spfi) Pre-Inspection764
Fuel Pressure Check (Spfi)764
Engine Grounding Check (Spfi)764
Fuel Injection System (Spfi) - Troubleshooting Chart For Self-Diagnosis System765
List Of Trouble Code (Spfi)766
How To Read Trouble Code (Flashing) (Spfi)766
Read Memory Mode (Spfi)767
D-Check Mode (Spfi)768
Clear Memory Mode (Spfi)769
Output Modes Of Select Monitor (Spfi)770
Function Mode Table (Spfi)770
On - Off Signal List (Spfi)771
Control Unit I/O Signal (Spfi)772
Troubleshooting For Engine Starting Failure (Spfi)774
Control Unit Power Supply And Ground Line (Spfi)775
Check Voltage Between Ecu And Body (Spfi)776
Check Grounding Circuit (Spfi)776
Ignition Control System (Spfi)777
Check Ignition System For Sparks (Spfi)777
Check Voltage At Ignition Coil's Positive (+) Terminal (Spfi)778
Check Condition Of Ignition Coil (Spfi)778
Check Input Signal At Igniter (Spfi)778
Check Harness Between Ecu And Igniter (Spfi)778
Fuel Pump Circuit (Spfi)779
Check Operation Of Fuel Pump In D-Check Mode (Spfi)780
Check Fuel Pump Relay (Spfi)780
Check Voltage Between Fuel Pump Relay And Body (Spfi)780
Check Terminal Voltage Of Fuel Pump (Spfi)780
Fuel Injector Circuit (Spfi)781
Check Voltage Between Ecu (Spfi)782
Check Fuel Injectors (Spfi)782
Check Harness Connections Between Ecu And Fuel Injector (Spfi)782
Fuel Injection System (Spfi) Troubleshooting Chart With Trouble Code783
Trouble Code (11) - Crank Angle Sensor (Spfi)783
Check Crank Angle Sensor (Spfi)784
Check Harness Connector Between Ecu And Crank Angle Sensor (Spfi)784
Trouble Code (12) - Starter Switch (Spfi)785
Check Operation Of Starter Motor (Spfi)786
Measure Voltage Between Ecu And Body (Spfi)786
Trouble Code (13) - Cam Angle Sensor (Spfi)787
Check Cam Angle Sensor (Spfi)788
Check Harness Connector Between Ecu And Cam Angle Sensor (Spfi)788
Trouble Code (14) - Fuel Injector (Spfi)789
Check Fuel Injector For Operation (Spfi)790
Check Harness Connector Between Ecu And Fuel Injector (Spfi)790
Trouble Code (21) - Water Temperature Sensor (Spfi)791
Check Water Temperature Sensor (Spfi)792
Check Harness Connector Between Ecu And Water Temperature Sensor (Spfi)792
Trouble Code (22) - Knock Sensor793
Check Knock Sensor (Spfi)794
Check Harness Connector Between Ecu And Knock Sensor (Spfi)794
Trouble Code (23) - Air Flow Sensor (Spfi)795
Check Harness Connector Between Ecu And Air Flow Sensor (Spfi)796
Trouble Code (24) - By-Pass Air Control Solenoid Valve (Spfi)797
Check Power Voltage At Solenoid Valve (Spfi)798
Check Solenoid Valve (Spfi)798
Check Harness Connector Between Ecu And Solenoid Valve (Spfi)798
Trouble Code (31) - Throttle Sensor (Spfi)799
Check Throttle Sensor (Spfi)800
Check Harness Connector Between Ecu And Throttle Sensor (Spfi)800
Trouble Code (32) - O2 Sensor (Spfi)801
Check O2 Sensor (Spfi)802
Check Harness Connector Between Ecu And O2 Sensor (Spfi)802
Trouble Code (33) - Vehicle Speed Sensor 2 (Spfi)803
Check Harness Connector Between Ecu And Vehicle Speed Sensor 2 (Spfi)804
Check Vehicle Speed Sensor 2 (Spfi)804
Trouble Code (35) - Purge Control Solenoid Valve (Spfi)805
Check Purge Control Solenoid Valve (Spfi)806
Check Harness Connector Between Ecu And Purge Control Solenoid Valve (Spfi)806
Trouble Code (42) - Idle Switch (Spfi)807
Check Idle Switch (Spfi)808
Check Harness Connector Between Ecu And Idle Switch (Spfi)808
Trouble Code (51) - Neutral Switch (Mt) (Spfi)809
Check Neutral Switch (Spfi)810
Check Harness Connector Between Ecu And Neutral Switch (Spfi)810
Trouble Code (51) - Inhibitor Switch (At) (Spfi)811
Check Inhibitor Switch (Spfi)812
Check Harness Connector Between Ecu And Inhibitor Switch (Spfi)812
Fuel Injection System (Spfi) - Troubleshooting Chart With Select Monitor813
Mode F01 - Battery Voltage (Vb) (Spfi)814
Mode F03 - Vehicle Speed Signal (Vsp) (Spfi)814
Mode F04 - Engine Speed (Erev) (Spfi)815
Mode F06 - Water Temperature Sensor Signal (Tw) (Spfi)815
Mode F07 - Ignition Timing (Spfi)816
Mode F08 - Air Flow Signal (Qa) (Spfi)817
Mode F09 - Engine Under Loads (L Data) (Spfi)817
Mode F10 - Throttle Sensor Signal (Spfi)818
Mode F11 - Fuel Injection Duration (Tim) (Spfi)818
Mode F12 - By-Pass Air Control Solenoid Valve (Isc) (Spfi)819
Mode F13 - O2 Sensor (O2) - (Spfi)819
Mode F14 - Maximum O2 Sensor Signal Voltage (O2 Max) (Spfi)820
Mode F15 - Minimum O2 Sensor Signal Voltage (O2 Min)820
Mode F16 - Correction Coefficient Of Air-Fuel Ratio (Alpha) (Spfi)820
Mode F17 - Correction Value Of Ignition Timing (Rtrd)821
Fuel Injection System (Spfi) General Troubleshooting Table822
Fuel Injection System (Mpfi Turbo)823
Fuel Injection System (Mpfi Turbo) - Mechanism And Function825
Fuel Injection System (Mpfi Turbo) - General Information825
Fuel Injection System (Mpfi Turbo) Diagram826
Air Line (Mpfi Turbo) - General Information827
Air Flow Sensor (Mpfi Turbo)827
Throttle Body (Mpfi Turbo)827
Throttle Sensor (Mpfi Turbo)827
By-Pass Air Control Valve (Mpfi Turbo)828
Fuel Line (Mpfi Turbo) - General Information829
Pressure Regulator (Mpfi Turbo)830
Fuel Injector (Mpfi Turbo)830
Sensor And Switch (Mpfi Turbo)831
O2 Sensor (Mpfi Turbo)831
Water Temperature Sensor (Mpfi Turbo)831
Knock Sensor (Mpfi Turbo)832
Crank Angle Sensor (Mpfi Turbo)832
Cam Angle Sensor (Mpfi Turbo)833
Vehicle Speed Sensor 2 (Mpfi Turbo)833
A/C (Air Conditioning) Switch And Relay (Mpfi Turbo)834
Pressure Sensor And Pressure Exchange Solenoid Valve (Mpfi Turbo)834
Control System (Mpfi Turbo) - General Information835
Input And Output Signals Table (Mpfi Turbo)835
Input And Output Signal Diagram (Mpfi Turbo)836
Fuel Injection Control (Mpfi Turbo)837
Fuel Injection Characteristics (Mpfi Turbo)837
Correction Coefficients (Mpfi Turbo)837
After-Start Increment Coefficient (Mpfi Turbo)838
Acceleration Increment Coefficient (Mpfi Turbo)838
Ignition System Control (Mpfi Turbo)839
Learning Control System (Mpfi Turbo)839
Ignition Control Under Normal Engine Conditions (Mpfi Turbo)841
Ignition Control Under Starting Conditions (Mpfi Turbo)841
By-Pass Air Control (Idle Speed Control) (Mpfi Turbo)842
Canister Purge Control (Mpfi Turbo)843
Radiator Fan Control (Mpfi Turbo)843
Fuel Pump Control (Mpfi Turbo)843
A/C Cut Control (Mpfi Turbo)844
Power Supply Control (Mpfi Turbo)844
Wastegate Control (Supercharging Pressure Control) (Mpfi Turbo)845
Self-Diagnosist System (Mpfi Turbo) - General Information846
Relationship Between Modes And Connectors (Mpfi Turbo)846
Basic Operation Of Self-Diagnosis System (Mpfi Turbo)847
Fail-Safe Function (Mpfi Turbo)848
Trouble Codes And Fail-Safe Operation (Mpfi Turbo)848
Turbocharger System (Mpfi Turbo)849
Turbocharger (Mpfi Turbo)850
Regulation Of Supercharging Pressure (Mpfi Turbo)850
Basic Function Of The Wastegate Valve850
Concept Of The Wastegate Valve Control851
Lubrication Of Turbocharger (Mpfi Turbo)852
Cooling Of Turbocharger (Mpfi Turbo)852
Intercooler System (Mpfi Turbo)853
Intercooler (Mpfi Turbo)853
Radiator (For Intercooler) (Mpfi Turbo)854
Water Pump (Mpfi Turbo)854
Water Pump Control (Mpfi Turbo)855
Air By-Pass Valve (Mpfi Turbo)856
Fuel Injection System (Mpti Turbo) Specifications857
Fuel Injection System (Mpti Turbo) Component Parts858
Turbocharger (Mpfi Turbo) Exploded View858
Intercooler (Mpfi Turbo) Exploded View859
Fuel Injection System (Mpfi Turbo) - Service Procedure860
Turbocharger System (Mpfi Turbo) - Trouble Diagnosis860
Turbocharger Parts Removal (Mpfi Turbo)860
Turbocharger Removal (Mpfi Turbo)861
Wastegate Valve Inspection (Mpfi Turbo)862
Supercharging Pressure Check862
Oil Leakage From The Exhaust Gas Side (Turbine Side) Check863
Oil Leakage From The Inlet Side (Blower Side) Check863
Oil Leakage From The Connection Of The Oil Delivery Pipe Check863
Coolant Leakage From Connection Of The Cooling Pipe Check863
Intercooler Removal (Mpfi Turbo)864
Radiator Removal (Mpfi Turbo)864
Water Pump Removal (Mpfi Turbo)865
Intercooler And Radiator Inspection (Mpfi Turbo)865
Water Pump And Radiator Installation (Mpfi Turbo)866
Intercooler Installation (Mpfi Turbo)866
Replenishing Intercooler Coolant867
Fuel Injection System (Mpfi Turbo) Troubleshooting868
Pre-Inspection (Mpfi Turbo)868
Intake Manifold Vacuum Pressure Check (Mpfi Turbo)868
Fuel Pressure Check (Mpfi Turbo)868
Fuel Injection System (Mpfi Turbo) - Troubleshooting Chart For Self-Diagnosis System869
List Of Trouble Code (Mpfi Turbo)870
How To Read Trouble Code (Flashing) (Mpfi Turbo)871
Read Memory Mode (Mpfi Turbo)872
D-Check Mode (Mpfi Turbo)873
Clear Memory Mode (Mpfi Turbo)874
Output Modes Of Select Monitor (Mpfi Turbo)875
Function Mode (Mpfi Turbo)875
On - Off Signal List (Mpfi Turbo)876
Control Unit I/O Signal (Mpfi Turbo)877
Troubleshooting For Engine Starting Failure (Mpfi Turbo)879
Basic Troubleshooting Chart (Mpfi Turbo)879
Control Unit Power Supply And Ground Line (Mpfi Turbo)880
Check Voltage Between Ecu And Body (Mpfi Turbo)881
Check Grounding Circuit (Mpfi Turbo)881
Ignition Control System (Mpfi Turbo)882
Check Ignition System For Sparks (Mpfi Turbo)883
Check Voltage At Ignition Coil's Positive (+) Terminal (Mpfi Turbo)883
Check Conditon Of Ignition Coil (Mpfi Turbo)883
Check Input Signal At Igniter (Mpfi Turbo)883
Check Harness Between Ecu And Igniter (Mpfi Turbo)884
Fuel Pump Circuit (Mpfi Turbo)885
Check Operation Of Fuel Pump In D-Check Mode (Mpfi Turbo)886
Check Fuel Pump Relay (Mpfi Turbo)886
Check Voltage Between Fuel Pump Relay And Body (Mpfi Turbo)886
Check Terminal Voltage Of Fuel Pump (Mpfi Turbo)886
Fuel Injector Circuit (Mpfi Turbo)887
Check Each Fuel Injector For Operation (Mpfi Turbo)888
Check Voltage At Fuel Injector Power Terminal (Mpfi Turbo)888
Check Voltage At Each Ecu Terminal (Mpfi Turbo)888
Check Harness Connector Between Ecu And Body (Mpfi Turbo)888
Fuel Injection System (Mpfi Turbo) - Troubleshooting Chart With Trouble Code889
Trouble Code (11) - Crank Angle Sensor (Mpfi Turbo)889
Check Crank Angle Sensor (Mpfi Turbo)890
Check Harness Connector Between Ecu And Crank Angle Sensor (Mpfi Turbo)890
Trouble Code (12) - Starter Switch (Mpfi Turbo)891
Check Operation Of Starter Motor (Mpfi Turbo)892
Measure Voltage Between Ecu And Body (Mpfi Turbo)892
Check Harness Connector Between Ecu And Starter Motor (Mpfi Turbo)892
Trouble Code (13) - Cam Angle Sensor (Mpfi Turbo)893
Check Cam Angle Sensor (Mpfi Turbo)894
Check Harness Connector Between Ecu And Cam Angle Sensor (Mpfi Turbo)894
Trouble Code (14, 15, 16, 17) - Fuel Injector (Mpfi Turbo)895
Check Fuel Injectors (Mpfi Turbo)896
Trouble Code (21) - Water Termperature Sensor897
Check Water Temperature Sensor (Mpfi Turbo)898
Check Harness Connector Between Ecu And Water Temperature Sensor (Mpfi Turbo)898
Trouble Code (22) - Knock Sensor (Mpfi Turbo)899
Check Knock Sensor (Mpfi Turbo)900
Check Harness Connector Between Ecu And Knock Sensor (Mpfi Turbo)900
Trouble Code (23) - Air Flow Sensor (Mpfi Turbo)901
Check Harness Connector Between Ecu And Air Flow Sensor902
Trouble Code (24) - By-Pass Air Control Valve (Mpfi Turbo)903
Check Power Voltage At Air Control Valve (Mpfi Turbo)904
Check Air Control Valve (Mpfi Turbo)904
Trouble Code (31) - Throttle Sensor (Mpfi Turbo)905
Check Throttle Sensor (Mpfi Turbo)906
Check Harness Connector Between Ecu And Throttle Sensor (Mpfi Turbo)906
Trouble Code (32) - O2 Sensor (Mpfi Turbo)907
Check O2 Sensor (Mpfi Turbo)908
Check Harness Connector Between Ecu And O2 Sensor (Mpfi Turbo)908
Trouble Code (33) - Speed Sensor 2 (Mpfi Turbo)909
Check Harness Connector Between Ecu And Vehicle Speed Sensor (Mpfi Turbo)910
Check Voltage Of Power Supply And Ground Line For Vehicle Speed Sensor 2 (Mpfi Turbo)910
Trouble Code (35) - Canister Purge Solenoid Valve (Mpfi Turbo)911
Check Canister Purge Solenoid Valve (Mpfi Turbo)912
Check Harness Connector Between Ecu And Canister Purge Solenoid (Mpfi Turbo)912
Trouble Code (42) - Idle Switch (Mpfi Turbo)913
Check Idle Switch914
Check Harness Connector Between Ecu And Idle Switch914
Trouble Code (44) - Wastegate Control Duty Solenoid Valve (Mpfi Turbo)915
Check Duty Solenoid Valve916
Check Harness Connector Between Ecu And Duty Solenoid Valve916
Trouble Code (45) - Pressure Sensor, Pressure Exchange Solenoid Valve (MPFI Turbo)917
Check Rubber Hose Between Pressure Sensor And Pressure Exchange Solenoid Valve And Between Pressure Exchange Solenoid Valve And Intake Manifold919
Check Pressure Sensor919
Check Pressure Exchange Solenoid Valve919
Check Harness Connector Between Ecu And Pressure Sensor920
Check Harness Connector Between Ecu And Pressure Exchange Solenoid Valve920
Check Harness Connector Between Pressure Exchange Solenoid Valve And Battery920
Trouble Code (49) - Air Flow Sensor (Mpfi Turbo)921
Check Specifications Of Air Flow Sensor921
Check Harness Connector921
Trouble Code (51) - Neutral Switch (Mpfi Turbo)922
Check Neutral Switch923
Check Harness Connector Between Ecu And Neutral Switch923
Fuel Injection System (Mpfi Turbo) - Troubleshooting Chart With Select Monitor924
Mode F01 - Battery Voltage (Vb) (Mpfi Turbo)925
Mode F03 - Vehicle Speed Signal (Vsp) (Mpfi Turbo)925
Mode F04 - Engine Speed (Erev) (Mpfi Turbo)926
Mode F06 - Water Temperature Sensor Signal (Tw) (Mpfi Turbo)926
Mode F07 - Ignition Timing (Mpfi Turbo)927
Mode F08 - Air Flow Signal (Qa) (Mpfi Turbo)928
Mode F09 - Engine Under Loads (L Data) (Mpfi Turbo)928
Mode F10 - Throttle Sensor Signal (Mpfi Turbo)929
Mode F11 - Fuel Injecton Duration (Tim) (Mpfi Turbo)930
Mode F12 - By-Pass Air Control Valve Duty (Isc) (Mpfi Turbo)931
Mode F13 - O2 Sensor (O2) (Mpfi Turbo)931
Mode F15 - Maximum O2 Sensor Signal Voltage (O2 Max)932
Mode F16 - Minimum O2 Sensor Signal Voltage (O2 Min)932
Mode F19 - Correction Coefficient Of Air-Fuel Ratio (Alpha)933
Mode F21 - Correction Valve Of Ignition Timing (Rtrd)933
Mode F22 - Wastegate Contol Duty (Wgc) (Mpfi Turbo)934
Mode F23 - Atmospheric Pressure (Baro. P) (Mpfi Turbo)934
Mode F24 - Intake Manifold Pressure (Mani. P) (Mpfi Turbo)935
Fuel Injection System (Mpfi Turbo) - General Troubleshooting Table936
Fuel System937
Fuel System Mechanism And Function938
Fuel Lines938
Mpfi Fuel Line938
Fwd Moded Diagram938
4Wd Model Diagram939
Turbo Model Diagram939
Spfi Fuel Line940
Carburetor Fuel Line941
Fuel Tank942
Fuel Pump Construction943
Fuel Pump Operation943
Jet Pump (4Wd Model Only)944
Fuel Filter945
Mpfi (Non-Turbo & Turbo) And Spfi Model Fuel Filter Diagram945
Carburetor Model Diagram946
Fuel System Specifications947
Fuel System Component Parts948
Fuel Tank - Fwd Model Exploded View948
Fuel Tank - 4Wd Model Exploded View949
Fuel Lines - Fwd Model950
Fuel Lines - Mpfi And Spfi Models Diagram950
Fuel Line - Carburetor Model Exploded View951
Fuel Line - 4Wd Model952
Fuel Line - Mpfi And Spfi Models Exploded View952
Fuel Line - Carburetor Model953
Fuel System: Service Procedure954
Releasing Of Fuel Pressure954
Fuel Tank Removal954
Fuel Tank Installation956
Fuel Filler Pipe Removal956
Fuel Filler Pipe Installation957
Fuel Filter Removal958
Fuel Filter Inspection958
Fuel Filter Installation958
Fuel Pump Removal - Mpfi And Spfi Models959
Fuel Pump Removal - Carburetor Model959
Fuel Pump Inspection959
Fuel Pump Installation960
Fuel Meter Unit Removal960
Fuel Meter Unit (4Wd Model Only) Removal961
Fuel Meter Unit (4Wd Model Only) Installation961
Fuel Separator (4Wd Model Only) Removal962
Fuel Separator (4Wd Model Only) Installation962
Fuel Delivery, Return And Evaporation Lines Removal963
Fuel Delivery, Return And Evaporation Lines Installation965
Two-Way Valve Removal965
Two-Way Valve Installation965
Fuel System Troubleshooting966
Exhaust System Component Parts967
Exhaust System: Non-Turbo, Europe Catalyst Model (Us'83Ldv) Exploded View967
Exhaust System: Non-Turbo, Europe Catalyst Model Exploded View968
Exhaust System: Non-Turbo, Except Europe Model Exploded View969
Exhaust System: Turbo Model Exploded View970
Exhaust System: Service Procedure972
Exhaust System Adjustment: Non-Turbo Model972
Exhaust System Adjustment: Turbo Model973
Front Exhaust Pipe Removal - Non-Turbo Model975
Front Exhaust Pipe Removal - Turbo Model977
Front Exhaust Pipe Installation977
Center Exhaust Pipe And Turbo Joint Pipe (Turbo Model Only) Removal978
Center Exhaust Pipe And Turbo Joint Pipe (Turbo Model Only) Installation978
Rear Exhaust Pipe Removal979
Rear Exhaust Pipe Installation979
Muffler Assy Removal980
Muffler Assy Installation980
Clutch981
Clutch Mechanism And Function982
Clutch Cross Sectional View (Mechanical Application Type)982
Clutch Cross Sectional View (Hydraulic Application Type)983
Clutch Specifications And Service Data984
Clutch Component Parts985
Clutch System (Mechanical Application Type) Exploded View985
Clutch System (Hydraulic Application Type) Exploded View986
Master Cylinder And Reservoir Tank (Hydraulic Application Type) Exploded View987
Clutch - Service Procedure988
Clutch On-Car Service - Mechanical Application Type988
Clutch On-Car Service - Hydraulic Application Type988
Release Bearing And Lever Removal989
Release Bearing Inspection990
Release Lever Installation990
Clutch Disc And Cover Removal991
Clutch Disc Inspection991
Clutch Cover Inspection991
Flywheel Inspection991
Clutch Disc Installation992
Operating Cylinder (Hydraulic Application Type Only) Removal And Installation992
Master Cylinder And Reservoir Tank (Hydraulic Application Type Only) Removal993
Master Cylinder And Reservoir Tank (Hydraulic Application Type Only) Inspection993
Master Cylinder And Reservoir Tank (Hydraulic Application Type Only) Installation993
Clutch Troubleshooting994
Diagnostic Diagram Of Clutch Drags996
Engine And Transmission Mounting System997
Engine And Transmission Mounting System Component Parts998
Engine Mounting Diagram998
Transmission Mounting (Mt Model) Diagram999
Transmission Mounting (At Model) Diagram1000
Engine And Transmission Mounting System - Service Procedure1001
Engine Removal1002
Engine Installation1014
Transmission Removal1020
Transmission Installation1027
Section 61034
Electrical Section1035
Electrical Section: Table Of Contents1038
Engine Electrical System1039
Engine Electrical System - Mechanism And Function1040
Ignition Coil (Turbo Model)1040
Spark Plug (Turbo Model)1040
Engine Electrical System Specifications1041
Starter Specifications1041
Alternator Specifications1041
Distributor Specifications1042
Ignition Coil Specifications1042
Spark Plug Specifications1042
Engine Electrical System Component Parts1043
Starter (Nippondenso) 128000-8311 Exploded View1043
Starter (Nippondenso) 128000-8321 Exploded View1044
Starter (Mitsubishi) Mit70381A, Mit75681 Exploded View1045
Starter (Mitsubishi) Mit77181 Exploded View1046
Alternator (Hitachi)1047
Alternator (Mitsubishi)1048
Distributor Exploded View1049
Engine Electrical System Service Procedure1050
Starter (Nippondenso) Test - Magnetic Switch Operation1050
Starter (Nippondenso) Performance Test1050
Starter (Nippondenso) Disassembly1052
Starter (Nippondenso) Inspection And Repair - Armature1054
Starter (Nippondenso) Inspection And Repair - Bearing1055
Starter (Nippondenso) Inspection And Repair - Yoke1055
Starter (Nippondenso) Inspection And Repair - Brush Holder1056
Starter (Nippondenso) Inspection And Repair - Clutch1056
Starter (Nippondenso) Assembly1056
Starter (Mitsubishi) Test - Switch Assembly Operation1057
Starter (Mitsubishi) Test - Pinion Gap1058
Starter (Mitsubishi) Performance Test1058
Starter (Mitsubishi) Disassembly1059
Starter (Mitsubishi) Inspection - Armature1060
Starter (Mitsubishi) Inspection - Yoke1061
Starter (Mitsubishi) Inspection - Overrunning Clutch1061
Starter (Mitsubishi) Inspection - Brush And Brush Holder1061
Starter (Mitsubishi) Inspection - Switch Assembly1061
Starter (Mitsubishi) Assembly1062
Alternator (Hitachi) Test1062
Alternator (Hitachi) Test - Regulating Voltage Measurement1063
Alternator (Hitachi) Test - Output Current Measurement1063
Alternator (Hitachi) Test - Alternator Speed At 13.5 V1063
Alternator (Hitachi) Disassembly1063
Alternator (Hitachi) Inspection And Repair - Rotor1064
Alternator (Hitachi) Inspection And Repair - Stator1065
Alternator (Hitachi) Inspection And Repair - Brush1065
Alternator (Hitachi) Inspection And Repair - Diode Assembly1066
Alternator (Hitachi) Inspection And Repair - Ic Regulator1066
Alternator (Hitachi) Assembly1067
Alternator (Hitachi) Installation1067
Alternator (Mitsubishi) Disassembly1068
Alternator (Mitsubishi) Inspection And Repair - Diode1069
Alternator (Mitsubishi) Inspection And Repair - Rotor1070
Alternator (Mitsubishi) Inspection And Repair - Stator1070
Alternator (Mitsubishi) Inspection And Repair - Brush1071
Alternator (Mitsubishi) Inspection And Repair - Bearing (Front Side)1071
Alternator (Mitsubishi) Assembly1072
Distributor Disassembly1073
Distributor Inspection1074
Inspection Of Pickup Coil1075
Inspection Of Igniter1075
Distributor Assembly1075
Ignition Coil Removal And Inspection (Except Turbo Model)1076
Ignition Coil Removal And Inspection (Turbo Model)1077
Spark Plug Description1077
Spark Plug Removal And Installation (Except Turbo Model)1078
Spark Plug Removal And Installation (Turbo Model)1078
Spark Plug Inspection1079
Spark Plug Cleaning And Regapping1080
Spark Plug Cord Inspection1081
Engine Electrical System Troubleshooting1082
Starter Troubleshooting1082
Alternator Troubleshooting1083
Body Electrical System1084
Body Electrical System - Mechanism And Function1085
Low Fuel Warning Light Delay Amplifier - Operation1085
Body Electrical System Specifications And Service Data1086
Body Electrical System Service Procedure1088
Power Supply Routing Description1088
Ignition Switch1088
Main Fuse Box (M/B)1088
Fuse And Joint Box (F/B)1089
Towing Power Connector1090
Battery Removal And Installation1091
Ignition Key Cylinder Removal And Installation1091
Ignition Key Switch Removal And Installation1092
Battery Inspection1092
Ignition Switch Inspection1093
Normal Charging1093
Quick Charging1093
Judgment Of Battery In Charged Condition1093
Charging - Schematic Diagram1094
Starting - Schematic Diagram1095
Inhibitor Switch Inspection1097
Engine Electrical Schematic - Mpfi Model (Na)1098
Engine Electrical Schematic - Spfi Model1099
Engine Electrical Schematic - Carburetor Model1100
Engine Electrical Schematic - Mpfi Model (Turbo)1101
Cooling Fan Schematic - Mpfi/Spfi Model1102
Cooling Fan Schematic - Carburetor Model1102
Lighting Schematic1103
Side Marker. Tail & Illumination Light Schematic1104
Headlight Aiming Adjustment1105
Headlight And Front Combination Light Removal And Installation1105
Front Turn Signal Light Removal And Installation1105
Rear Combination Light Removal And Installation1105
Ash Tray Illumination Light Removal And Installation1106
Illumination Control Unit Removal And Installation1106
Combination Switch Removal And Installation1106
Combination Switch Disassembly And Assembly1106
Combination Switch Inspection (On-Car)1107
Lighting Switch1107
Parking Light Switch1107
Dimmer And Passing Switch1107
Headlight Relay1108
Tail And Illumination Relay1108
Room Light And Door Switch Schematic - Without Step Light1109
Room Light And Door Switch Schematic - With Step Light1110
Rear Gate Switch1111
Stop Light Schematic1111
Stop Light Switch, Stop And Brake Switch Removal And Installation1111
High Mount Stop Light (Wagon) Removal And Installation1111
High Mount Stop Light (Sedan)1112
Stop And Brake Switch (With Cruise Control) Inspection1112
Stop Light Switch Inspection1112
Turn Signal And Hazard Warning Light Schematic1113
Hazard Switch Removal And Installation1113
Turn Signal And Hazard Unit Removal And Installation1113
Combination Switch Inspection1114
Hazard Switch Inspection1114
Trunk Room Light Schematic1115
Back-Up Light Schematic1116
Back-Up Light Removal And Installation1116
Back-Up Light Inspection1116
Back-Up Light Switch (Mt) Inspection1116
Rear Fog Light Schematic1117
Rear Fog Light Switch Inspection1117
Automatic Transmission Control (4At) Schematic1118
4Wd-Mt Schematic - Full-Time Dual Range1119
4Wd-Mt Schematic - Part-Time Dual Range1120
Front Wiper And Washer Schematic1121
Front Wiper And Washer On-Car Services1121
Front Wiper And Washer Adjustment1121
Front Wiper And Washer Removal And Installation1121
Wiper Arm Removal And Installation1122
Wiper Motor And Link Removal And Installation1122
Washer Tank Removal1123
Nozzle Removal1123
Front Wiper And Washer Switch Inspection1123
Wiper Motor Inspection1124
Washer Motor Inspection1124
Rear Wiper And Washer Schematic - Intermittent Type1125
Rear Wiper And Washer Schematic - Others1126
Rear Wiper And Washer On-Car Service1126
Rear Wiper And Washer Adjustment1126
Rear Wiper And Washer Removal And Installation1126
Rear Wiper And Washer Switch Inspection1128
Rear Wiper Motor Inspection1128
Rear Wiper Relay Inspection1129
Rear Washer Motor Inspection1129
Headlight Washer Schematic1130
Headlight Washer Inspection1130
Headlight Washer Switch Diagram1130
Rear Window Defogger Schematic1131
Rear Window Defogger Removal And Installation1131
Rear Window Defogger Inspection1131
Defogger Relay Inspection1132
Heat Wires Inspection1132
Rear Window Defogger Repair1133
Parking Brake Switch And Brake Fluid Level Warning - Schematic1134
Parking Brake Switch Inspection1134
Fuel Gauge Schematic1135
Fuel Gauge Inspection1135
Combination Meter Description1137
Warning And Indicator Light1137
Telltale (Graphic Monitor)1138
Combination Meter Removal And Installation1139
Meter Assy Disassembly And Assembly1139
Bulb Replacement - With Tachometer Model1140
Bulb Replacement - Without Tachometer Model1140
Speedometer Inspection1141
Temperature Gauge1141
Fuel Gauge1141
Tachometer1142
Speed Sensor1142
Oil Pressure Indicator Light And Temperature Gauge Schematic1143
Power Window Schematic1144
Main Switch And Sub Switch Removal And Installation1144
Power Window Relay And Breaker Removal And Installation1144
Power Window Main Switch Inspection1145
Power Window Sub Switch Inspection1145
Power Window Motor Inspection1145
Power Window Relay Inspection1146
Door Lock Schematic1147
Door Lock Actuator (Except For Driver's Side) Inspection1147
Horn And Cigarette Lighter Schematic1148
Rear Gate Lock Actuator Inspection1148
Horn, Horn Switch Removal And Installation1149
Cigarette Lighter Removal And Installation1149
Horn Switch Inspection1149
Horn Relay Inspection1149
Horn Inspection1150
Cigarette Lighter Inspection1150
Sunroof, Spot Light And Vanity Mirror Schematic1151
Sunroof Switch And Spot Light Removal And Installation1151
Vanity Mirror Illumination Light Removal And Installation1151
Sunroof Relay Inspection1152
Sunroof Switch Inspection1152
Radio And Antenna Schematic1153
Radio Body Removal And Installation1153
Power Antenna Removal And Installation1153
Front Speaker Removal1154
Rear Speakers Removal1154
Power Antenna Inspection1154
Mode Selector And Blower Motor Schematic1155
Remote Control Rearview Mirror Schematic1156
Remote Control Rearview Mirror Switch Removal And Installation1156
Remote Control Rearview Mirror Switch Inspection1157
Rearveiw Mirror Inspection1157
Pneumatic Suspension (Air Suspension) Schematic1158
Antilock Brake System Schematic1159
Cruise Control Schematic1160
Cruise Control System Description1162
Cruise Control System Construction1163
Cruise Control Fail-Safe Function1164
Pump And Valve1165
Actuator1166
Engine Throttle1166
Accelerator Pedal Adjustment1167
Vacuum Pump Removal And Installation1167
Actuator Removal And Installation1168
Cruise Control Main Switch And Sub Switch Removal And Installation1168
Driving Tests1168
Headlight Beam Leveler Schematic1169
Headlight Beam Leveler Inspection1169
Cruise Control Troubleshooting1170
Cruise Control Troubleshooting: Real-Time Diagnosis1171
Cruise Control Troubleshooting: Data Shown On Select Monitor Display1172
I/O Signal Of Cruise Control Unit1173
Cruise Control: Basic Troubleshooting Procedure1174
Check Cable And Vacuum Hose1175
Cruise Control Unit Check1175
Cruist Control Troubleshooting: Trouble Chart A1177
Check Indicator And Circuit In Cruise Control Main Switch1178
Check Cruise Control Main Switch And Main Relay1179
Check Harness Between Cruise Control Main Switch And The Cruise Control Unit1180
Check Cruise Control Main Switch1180
Check Main Relay1180
Cruist Control Troubleshooting: Trouble Chart B1181
Check Trouble Code With A Select Monitor1182
Read The Trouble Code1182
Checking Input Of Cruise Control Sub Switch1183
Check With Select Monitor1184
Check Cruise Control Sub Switch1184
Cruise Control Troubleshooting: Trouble Code 11 (Stop Light Sw, Brake Sw, Inhibitor Sw And Clutch Sw)1185
Check Brake Switch And Stop Light Switch1186
Check Clutch Switch (Mt Only)1186
Check Inhibitor Relay And Inhibitor Switch (N Range) (At Only)1186
Cruist Control Troubleshooting: Trouble Code 12 - (Failure Of Engine Revolution Input Signal)1187
Cruist Control Troubleshooting: Trouble Code 13 And 24 - Malfunction In Speed Sensor System1189
Check Vehicle Speed Signal With Select Monitor1190
Circuit Test For Each Harnesses1190
Cruist Control Troubleshooting: Trouble Code 14 - (Simultaneously Input Signals Of Set/Coast And Resume/Accel Sw)1191
Check For Short Circuit Of Cruise Control Sub Switch1192
Cruist Control Troubleshooting: Trouble Code 21 And 22 - (Malfunction In Cruise Vacuum Pump And Vent Valve)1193
Measurement Of Coil Resistance In Vacuum Pump And Vent Valve1194
Circuit Test In Harness Between Cruise Control Unit And Vacuum Motor1194
Cruist Control Troubleshooting: Trouble Code 23 - Malfunction In Built-In Relay Of Cruise Control Unit1195
Cruist Control Troubleshooting: Trouble Chart C1196
Check For Leakage And Sticking Of Actuator Valve1197
Wiring Diagram And Troubleshooting1198
Wiring Diagram And Troubleshooting: How To Use This Manual1199
Wiring Diagram And Troubleshooting: On Wiring Diagrams1199
Troubleshooting Procedures1204
Voltage Measurement1204
Circuit Continuity Checks1205
How To Determine An Open Circuit1205
How To Determine A Short-Circuit1206
Precausions When Working With The Parts Mounted On The Vehicle1206
Precautions In Trouble Diagnosis And Repair Of Electric Parts1206
How To Use Wiring Diagram1208
How To Use Super Multiple Junction (S.m.j.)1209
Abbreviation List1210
Wiring Diagrams And Troubleshooting1211
Power Supply Routing1211
Charging Diagram1215
Starting Diagram - Mpfi Model1216
Starting Diagram - Spfi/Carburetor Model1217
Engine Electrical - Mpfi Model (Na)1219
Engine Electrical - Mpfi Model (Turbo)1223
Engine Electrical - Spfi Model1227
Engine Electrical - Carburetor Model1231
Cooling Fan Schematics - Mpfi/Spfi Model1233
Lighting (Headlight) Schematics - Australia Model1234
Lighting (Headlight) Schematics - Other Models1235
Lighting (Tail Illumination, Etc.) Schematic1237
Room Light And Door Switch Schematics - With Step Light1239
Room Light And Door Switch Schematics - Without Step Light1241
Stop Light Schematics1243
Turn Signal And Hazard Schematic1245
Trunk Room Light Schematics1246
Back-Up Light Schematics1247
Rear Fog Light Schematics1248
Automatic Transmission Control (4At) Schematics - Mpfi Model1249
Automatic Transmission Control (4At) Schematics - Carburetor Model1251
4Wd - Mt Schematics - Full-Time Dual Range1253
4Wd - Mt Schematics - Part-Time Dual Range1254
Front Wiper And Washer Schematics1255
Rear Wiper And Washer Schematics1256
Headlight Washer Schematics1257
Rear Window Defogger Schematics1258
Parking Brake And Brake Fluid Level Warning Schematics1259
Fuel Gauge Schematics1260
Combination Meter Schematics1261
Graphic Monitor Schematics1262
Warning And Illumination Schematics - With Tachometer (Na) Model1263
Warning And Illumination Schematics - Without Tachometer (Na) Model1264
Warning And Illumination Schematics - With Tachometer (Turbo) Model1265
Oil Pressure And Temperature Gauge Schematics - Mpfi/Spfi Model1266
Power Window Schematics1267
Door Lock Schematics1269
Horn And Cigarette Lighter Schematics1270
Sunroof, Spot Light And Vanity Mirror Schematics1271
Detail Of Sunroof Control Unit - Exploded View1272
Radio And Power Antenna Schematics1274
Mode Selector And Blower Motor Schematics1275
Remote Control Rearview Mirror1276
Pneumatic (Air) Suspension1277
Antilock Brake System Schematics1279
Cruise Control Schematics1281
Intercooler Pump Schematics1283
Front Fog Light Schematics1284
Keyless Entry Schematics1285
Headlight Beam Leveler Schematics1287
Electrical Unit Location1288
Relay Location: Engine Room1289
Relay Location: Instrument Panel1290
Relay Location: Compartment1291
Control Unit Location: Instrument Panel1292
Control Unit Location: Compartment1293
Control Unit Location: Luggage Room1293
Switch Location: Engine Room1294
Switch Location: Instrument Panel1295
Sensor, Valve, Solenoid, Etc. Location: Engine Room (Na Model)1296
Sensor, Valve, Solenoid, Etc. Location: Engine (Na Model)1297
Sensor, Valve, Solenoid, Etc. Location: Engine Room (Turbo Model)1298
Sensor, Valve, Solenoid, Etc. Location: Engine (Turbo Model)1299
Sensor, Valve, Solenoid, Etc. Location: Compartment1300
Diode, Condenser Location: Instrument Panel1301
Diode, Condenser Location: Trunk Room1302
Fuse And Fusible Link Location: Engine Room1303
Fuse And Fusible Link Location: Instrument Panel1303
Select Monitor Connector And Check Connector Location: Instrument Panel1304
Electrical Wiring Harness And Ground Point Diagram1305
Front Wiring Harness And Ground Point Diagram1306
Bulkhead Wiring Harness (Engine Side) Diagram1307
Engine Wiring Harness And Ground Point Diagram1308
Transmission Cord1309
Bulkhead Wiring Harness (Interior Side) Diagram1310
Instrument Panel Wiring Harness Diagram1311
Rear Wiring Harness Diagram1312
Power Window Main Harness Diagram1313
Rear End Wiring Harness And Ground Point Of 4-Door Sedan1314
Rear End Wiring Harness And Ground Point Of Wagon Diagram1315
Transmission And Differential Section1318
Transmission And Differential Section: Table Of Contents1319
Manual Transmission And Differential1320
Full-Time 4Wd1321
Center Differential Construction1322
Mechanism Of Viscous Coupling1322
Mechanism Of Viscous Coupling: Torque Characteristics1323
Mechanism Of Viscous Coupling: "Hump" Phenomenon1323
Rotation During Normal Driving1323
Rotation During Turns At Low Speeds1323
Driving On Rough Roads1324
Reverse Check Mechanism1325
Manual Transmission And Differential Specifications1326
Transfer Case And Extension Assy (Full-Time 4Wd) Specifications1327
Reverse Idler Gear (4Wd And 2000 . 2200Cc Fwd) Specifications1327
Reverse Idler Gear (1600 . 1800Cc Fwd) Specifications1328
Shifter Fork And Rod (4Wd And 2000 . 2200Cc Fwd) Specifications1328
Shifter Fork And Rod (1600 . 1800Cc Fwd) Specifications1328
Transmission Case Assembly (4Wd And 2000 . 2200Cc Fwd) Specifications1329
Transmission Case Assembly (1600 . 1800Cc Fwd) Specifications1329
Drive Pinion Assy (Full-Time 4Wd) Specifications1329
Drive Pinion Assy (Selective 4Wd And 2000 . 2200Cc Fwd) Specifications1329
Input Shaft Assy (4Wd Dual Range) Specifications1330
Main Shaft (4Wd Dual-Range) Specifications1330
Center Differential Specifications1330
Front Differential Specifications1330
Manual Transmission And Differential Component Parts1331
Transfer Case And Extension (Full-Time 4Wd)1331
Transmission Case1332
Shifter Fork And Shifter Rod (4Wd And 2000 . 2200Cc Fwd)1333
Drive Pinion Assy (Full-Time 4Wd)1334
Main Shaft Assy (4Wd Single-Rang And 2000 . 2200Cc Fwd)1335
Center Differential1336
Front Differential1337
Manual Transmission And Differential - Service Procedure1338
Manual Transmission And Differential - Precautions For Service Procedures1339
Manual Transmission And Differential Inspection1339
Transfer Case And Extension (Full-Time 4Wd) Removal1340
Transfer Case And Extension (Full-Time 4Wd) Disassembly1340
Separation Of Transfer Case And Extension Assy1340
Transfer Case Removal1341
Extension Removal1341
Extension Assembly1342
Transfer Case Assembly1343
Combination Of Transfer Case And Extension Assy1344
Transfer Case Installation1346
Transfer Case And Extension (Selective 4Wd) Removal1347
Transfer Case Disassembly1348
Extension And Transfer Gear Assy Disassembly1349
Extension And Transfer Gear Assy Assembly1349
Transfer Case And Extension (Selective 4Wd) Installation1351
Rear Case (Fwd) Disassembly1354
Rear Case (Fwd) Assembly1354
Transmission Case (4Wd Single-Range And 2000 . 2200Cc Fwd) Disassembly1356
Separation Of Transmission1356
Transmission Case Disassembly1357
Transmission Case Assembly1358
Combination Of Transmission Case1360
Transmission Case (4Wd Dual-Range) Disassembly1365
Transmission Case (Left-Hand)1367
Transmission Case (Right-Hand)1368
Transmission Case (Right-Hand) Assembly1369
Transmission Case (Left-Hand) Assembly1370
Combination Of The Transmission Case1371
Main Shaft Assy (4Wd Single-Range And 2000 . 2200Cc Fwd) Disassembly1379
Main Shaft Assy (4Wd Single-Range And 2000 . 2200Cc Fwd) Assembly1379
Center Differential (Full-Time 4Wd) Disassembly1381
Center Differential (Full-Time 4Wd) Assembly1381
Front Differential Disassembly1382
Front Differential Assembly1383
Manual Transmission And Differential Troubleshooting1385
Transmission Control System1387
Manual Transmission (4Wd)1388
Manual Transmission (4Wd) Removal1389
Manual Transmission (4Wd) Disassembly1390
Manual Transmission (4Wd) Inspection1391
Manual Transmission (4Wd) Assembly1391
Manual Transmission (4Wd) Installation1392
Drive Select Lever Removal1393
Drive Select Lever Installation1394
Automatic Transmission Removal1395
4Wd System1396
4Wd System Mechanism And Function1397
Propeller Shaft1397
Rear Differential1398
Limited Slip Differential (Lsd)1399
Service Procedures For Lsd1400
4Wd System Specifications1401
Rear Final Reduction Gear Ratio Specifications1401
Propeller Shaft Specifications1401
Drive Shaft Specifications1402
Application Table Specifications1402
4Wd System Service Data1403
Rear Diefferential Service Data1403
4Wd System Component Parts1404
Rear Differential Mounting System1404
Propeller Shaft And Drive Shaft1405
Rear Differential Assembly1406
4Wd System Service Procedures1407
Propeller Shaft On-Car Service1407
Propeller Shaft Removal1407
Propeller Shaft Disassembly1408
Rear Differential On-Car Service1409
Propeller Shaft Inspection1409
Propeller Shaft Assembly1409
Propeller Shaft Installation1409
Side Oil Seal1410
Rear Differential Identification1412
Rear Differential Removal1413
Rear Differential Disassembly1414
Rear Differential Inspection1417
Rear Diefferential Assembly1417
Rear Differential Mounting1423
Tooth Contact Pattern1424
4Wd System Troubleshooting1425
Rear Differential Troubleshooting1425
Propeller Shaft Troubleshooting1426