Getinge 9120 Technical Manual
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Getinge 9120 Technical Manual

Getinge 9120 Technical Manual

9100 series floor-loading cart & utensil washer-disinfectors
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GETINGE 9100-SERIES
TECHNICAL MANUAL
6001341502

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Summary of Contents for Getinge 9120

  • Page 1 GETINGE 9100-SERIES TECHNICAL MANUAL 6001341502...

  • Page 3: Table Of Contents

    Contents PREFACE........................5 SAFETY PRECAUTIONS....................6 Important........................ 6 Isolator switch......................6 In an emergency..................... 7 Make sure that the assembly and installation is carried out:........7 When the work is complete, check that..............7 Product liability......................7 Attention symbols....................8 INTRODUCTION......................

  • Page 4: Table Of Contents

    Dryer (electrically heated)..................149 Printer (optional)....................150 LIST OF COMPONENTS.................... 152 Detergent system....................156 Water system, steam heated................157 Electric heating....................158 Drying system, electrically heated................ 159 Booster tank, steam heated................160 GLOSSARY....................... 162 ADDRESSES......................163 Page 4 of 166...

  • Page 5: Preface

    Operators and maintenance personnel must have completed training through Getinge Academy. The information in this manual describes the machine as dispatched from Getinge Disinfection AB. There may be differences due to customization for customers or countries.

  • Page 6: Safety Precautions

    The electrical cabinet may only be opened by authorized and trained personnel. • Spare parts may only be obtained from Getinge sales companies. Isolator switch The machine must be preceded by a lockable switch for the electric power supply. The switch must be easily accessible on a wall close to the machine.

  • Page 7: In An Emergency

    ISO 15883 before putting the machine into service. Incorrect use may result in damage to objects and personal injury. Product liability Any modification or incorrect use of the equipment without the approval of Getinge Disinfection AB negates Getinge Disinfection AB’s product liability. This product was manufactured by:...

  • Page 8: Attention Symbols

    Attention symbols Some of the warnings, instructions and advice in this manual are so important that we use the following special symbols to draw attention to them. The symbols and designs used are: Risk of injuries or machine damage. ESD-sensitive equipment. Live components.

  • Page 9: Introduction

    INTRODUCTION Area of application Getinge's washer-disinfector in the 9100 series is used in medical services for washing, disinfecting at intermediate level (A0 = 600 as standard) and drying. The washer-disinfector is used at hospitals to wash, disinfect and dry items such as carts, containers and equipment (wash basins, bowls and similar items in stainless steel).
  • Page 10 Steam or electric heating The heating elements for water, drying and the booster tank are heated with the building's steam or electricity. Connection for treated water Connection for treated water in addition to hot and cold water, which are standard. Dosing pumps for detergent The washer-disinfector comes as standard with two dosing pumps for detergent for process chemicals, but a third and fourth can also be installed.
  • Page 11 Flow sensor with kalrez seal Flow sensor with kalrez seal for highly concentrated detergent. Front panels for service area Cover plates to conceal the service area. The cover plates have a door for easy access to the space. Installation kit •...

  • Page 12: Performance Characteristics

    Performance Characteristics Programming may only be done by authorized personnel. Door operation The washer-disinfector has one or two doors. Two doors give an ”airlock” function between the soiled and clean side of the machine. The doors are horizontal sliding doors. Control panel The doors are motorized.
  • Page 13 Dosing system In standard form, the machine has two dosing systems. The dosing amount can be set individually for each program. The machine cannot be started if detergent level is to low in one of the detergent holders. If the detergent bottle is empty, no ready-to-start signal is given. If, with the machine in this mode, the start button is pressed, the display shows ”DET X LOW LEVEL”...
  • Page 14 Drying The machine is fitted by default with a drying system, which includes a fan, heating element, filter, heat exchanger and air duct, temperature sensor and a pressure differential sensor. Sensor for pressure differential Filter Temperature sensor Heating element Air duct Page 14 of 166...
  • Page 15 Circulation system The machine is fitted by default with the following circulation system: Pressure sensor Circulation Pump Filter Heater A docking system for docking the wash cart can be added as an option. There are two pressure sensors in the "monitoring" option, one of which is connected to the main system and one to the monitoring system.
  • Page 16 Tanks The machine is fitted as standard with the following tank system: Waste tank Storage tanks Draining pump One or two saving tanks can be added as an option. Waste water cooling is also an available option. This includes a temperature sensor and a valve for cooling water. Page 16 of 166...
  • Page 17 Booster tank The machine can be equipped with an extra tank for using preheated water in the process. The following equipment is included: Steam valve Level switch, high Filling valve Level switch, low Booster tank Booster valve Auxiliary pump Condensate drain Page 17 of 166...
  • Page 18 Neutralization system for waste water The machine can be equipped with a neutralization system for waste water that includes: pH measuring system Valve Page 18 of 166...

  • Page 19: Control Panel

    CONTROL PANEL OP30 panel Layout OP30 is a color graphical display with a 320 W x 240 H pixel resolution mounted in a panel with a number of buttons and LEDs. Page 19 of 166...
  • Page 20 Position Type Explanation Indication The doors are closed Indication The doors are closed and locked Indication Process running Indication Process completed without errors Indication Defective process Button / ind Close door Button / ind Open door Acknowledge and reset the alarm Button / ind Cycle start 5 buttons under Function buttons different functions for different displays...
  • Page 21 Menu tree COLDSTART DISPLAY Process display DETAILS PLOT GRAPH BAR GRAPH VIEW PARAMTERS SETUP SELECT CYCLE 2.1.1 2.3.1 DETAILS QUICK E DIT PARAMETER* 2.1.2 2.3.2 PLOT GRAPH EDIT POPUP 2.1.3 BAR GRAPH 2.1.4 PRINT LAST CYCLE 2.1.5 SELECT PACS 2.1.6 SYSTEM** 2.1.7 ABOUT...
  • Page 22 2.1.6.1.1 2.1.6.1 CALENDER TIME SETTINGS 2.1.6.2.2.1 2.1.6.1.2 ALARM CLOCK 2.1.6.2.2.2 2.1.6.2.2.3 2.1.6.2.1 MANUAL CALIBRATION 2.1.6.2.2 2.1.6.2.3.1 AUT. CALIB. MEASURD VOLUME 2.1.6.2 CALIBRATION 2.1.6.2.3.2 2.1.6.2.3 DOSE MONITOR SELEC DESIRED VOLUME 2.1.6.2.3.3 2.1.8.3.1 FACTOR PRINT CYCLE 2.1.8.3.3.1.1 2.1.8.3.3.1 2.1.6.3 2.1.8.3.2 ITEM TYPE DOCUMENTATION PRINTER 2.1.8.3.3...

  • Page 23: Display Panel Rules

    Display panel rules Scope This set of common rules or practices will apply specifically to the LCD display to be used on the OP30. It is the objective of this section of the user interface to create a common method for selecting and editing fields, saving data, etc.
  • Page 24 Panel operation The display is normally made up of various screens with additional function options, screens where data can be displayed or screens with adjustable fields where data can be entered or modified. The arrow buttons can be used to scroll (up, down, right or left) through all of the various selectable fields on the screen.
  • Page 25 Field editing • When the screen is in Read move, the Enter button activates the Edit mode so that you can edit the highlighted field. • Use the cursor buttons to edit the field. • When the button is in Edit mode, the Enter button activates the Save mode. •...
  • Page 26 Panel communication Panel boot sequence When the control panel starts, the previous PACS system (saved in the control panel's memory) is connected. Try the next PACS address in the list, if a connection cannot be established (saved in the control panel's memory). If it is not possible to establish a connection with any of the defined PACS addresses in the list or if there isn't a list (new panel), you will need to search through all addresses (01-99) until a connection is established.
  • Page 27 Password system in the standard 9100-Series machine of Getinge Disinfection AB Password Users are defined in screen (2.1.6.6). In screen (2.1.6.6.1) users will be entered with a name, a password and areas the user has access to (A through L). Passwords may be numerical or alphanumerical. The password must have a minimum of 3 characters and a maximum of 6 characters.
  • Page 28 Service Access Access rights to: code: Authorization to modify the program, adjustable parameters (A parameters). Authorization to modify time settings Authorization to use calibration function. Authorization to acknowledge alarms and start password protected programs. Authorization to service menu. Authorization to change dipswitches. Authorization to modify the non-process-critical configuration, extended parameters Authorization to modify the process-critical configuration, system setup.
  • Page 29 Colors: Section 4 If the phase is in progress, the area showing the current phase, is displayed in light blue. • If there is an alarm when a normal sterilization process is running, the area is displayed in red. * •...
  • Page 30 Buzzer The buzzer in the control panel is program-controlled. Cold Start Screen (0.1) This screen is displayed when the OP30 panel is cold started. It will show while the panel boots up and starts up communication with the PACS, before the Main Process Screen comes on. As this screen is showing, all LEDs on the panel will be lit for test.
  • Page 31 Details (1.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 CHAMBER TEMP 17,2 C INDEPENDENT TEMP 38,1 C DISCHARGE PRESS 0.000 BAR DRYER TEMP 22,6 C DRY FILTER DIFF PR 2,03 mBar BOOSTER TEMP 21,3 C...
  • Page 32 Plotgraph (1.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS WASH1 TEMP SP A34 I/O FAULT SELECT PARA- SET UP CYCLE METERS 1. WASH1 TEMP SP. 2. WASH1 TIME 3.
  • Page 33 Bar graph (1.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 CHAMBER TEMP DISCHARGE PRESS 38,1 °C 0.000 BAR 00:19 TIME REMAINING A34 I/O FAULT PARA- SELECT SET UP CYCLE METERS 1.
  • Page 34 Menus (2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DETAILS 17.2 C 17.6 C PLOTGRAPH 0.000 BAR BAR GRAPH 22.6 C PRINT LAST CYCLE 0.06 mBAR SELECT PACS SYSTEM MENU ABOUT A34 I/O FAULT...
  • Page 35 Details (2.1.1) DETAILS is selected by highlighting the text in the display using the cursor buttons. When the DETAILS text is highlighted, press ENTER. When DETAILS is selected, screen (1.1) becomes the process screen while you go up one level in the menu tree and end up in the process screen. 49,1 C 00:03:00 128,1 C...
  • Page 36 Plotgraph (2.1.2) When PLOT GRAPH is selected, the screen (1.2) becomes the process screen, while you go up one level in the menu tree and end up in the process screen. 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24...
  • Page 37 Bar graph (2.1.3) When BAR GRAPH is selected, screen (1.3) becomes the process screen, while you go up one level in the menu tree and end up in the process screen. 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24...
  • Page 38 Print last cycle menu (2.1.4) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DETAILS 17.2 C PLOTGRAPH 17.6 C BAR GRAPH 0.000 BAR PRINT LAST CYCLE 22.6 C 0.06 mBAR SELECT PACS 21.3 C SYSTEM MENU...
  • Page 39 Confirm Print last cycle (2.1.4.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINT LAST CYCLE A34 I/O FAULT CANCEL HOME 1. YES 2. NO 3. HOME 4. CANCEL 5.
  • Page 40 Select PACS (2.1.5) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 WASHER SUPERVISOR A34 I/O FAULT CANCEL 1. CANCEL 2. WASHER 3. SELECT PACS CANCEL reverts to default process screen. ENTER button saves the PACS ID in the panel memory and start communication to the selected PACS.
  • Page 41 System menu (2.1.6) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER PASSWORD PASSWORD: Å Ä Ö Ü ” & SPACE A34 I/O FAULT CANCEL DELETE 1. OK 2. DELETE 3.
  • Page 42 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS DETAILS TIME SETTINGS PLOTGRAPH CALIBRATION BAR GRAPH DOCUMENTATION 0.000 BAR CONFIGURATION SYSTEM MENU SYSTEM SETUP ABOUT PASSWORD TIME REMAINING A34 I/O FAULT CANCEL HOME...
  • Page 43 Time settings (2.1.6.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS DETALS TIME SETTING CALENDAR PLOTGRAPH CALIBRATION ALARM CLOCK BARGRAPH DOCUMENTATION 0.000 BAR CONFIGURATION SYSTEM MENU SYSTEM SETUP ABOUT PASSWORD TIME REMAINING...
  • Page 44 Calendar (2.1.6.1.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 H C SHORT 00:12:24 01 STANDBY 00:02:22 CALENDAR TIME 11:36:34 HH:MM:SS DATE 2013/12/17 YYYY/MM/DD A34 I/O FAULT CANCEL HOME 1. OK 2. CANCEL 3. DATE 4.
  • Page 45 Alarm clock (2.1.6.1.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ALARM CLOCK (HH:M) MTOTFLS A34 I/O F AULT CANCEL HOME 1. WEEKDAYS 2. A SYMBOL DISPLAYS HERE IF THERE IS AN ACTIVE ALARM 3.
  • Page 46 Calibration (2.1.6.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS DETAILS TIME SETTINGS MANUAL PLOTGRAPH CALIBRATION AUTOMATIC BAR GRAPH DOCUMENTATION 0.000 BAR DOSE MONITOR CONFIGURATION SYSTEM MENU SYSTEM SETUP ABOUT PASSWORD...
  • Page 47 Manual calibration (2.1.6.2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 MANUAL CALIBRATION SENSOR GAIN OFFSET VALUE 00 CHAMBER TEMP 1,000 49,1 01 DRYER TEMP 1,000 128,0 02 DRAIN TEMP 1,000 9,999 03 BOOSTER TEMP...
  • Page 48 Automatic calibration (2.1.6.2.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 AUTOMATIC CALIBRATION SENSOR CALIBRATE 00 CHAMBER TEMP 01 DRYER TEMP 02 DRAIN TEMP 03 BOOSTER TEMP 05 DISCHARGE PRESS 06 CONDUCTIVITY FR A34 I/O F AULT CANCEL...
  • Page 49 Automatic calibration setting low (2.1.6.2.2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 AUTOMATIC CALIBRATION SENSOR GAIN OFFSET VALUE 00 CHAMBER TEMP 1,000 49,1 LOW REF 0.0 HIGH REF 0.0 A34 I/O FAULT SCROLL SCROLL...
  • Page 50 Automatic calibration setting Hi (2.1.6.2.2.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 AUTOMATIC CALIBRATION SENSOR GAIN OFFSET VALUE 00 CHAMBER TEMP 1,000 49,1 LOW REF 0.0 HIGH REF 0.0 A34 I/O FAULT HIGH SCROLL...
  • Page 51 Automatic calibration setting print calibration protocol (2.1.6.2.2.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 AUTOMATIC CALIBRATION PRINT CALIBRATION PROTOCOL? A34 I/O F AULT 1. NO 2. YES NO opens the CALIBRATION menu (2.1.8.2) YES prints calibration protocol using the logged in name as signature and opens CALIBRATION (2.1.8.2).
  • Page 52 Dose monitor calibration (2.1.6.2.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DOSE MONITOR SELECTION DOSE MONITOR DET PUMP 1 DET PUMP 2 DET PUMP 3 DET PUMP 4 A34 I/O FAULT CANCEL CALIB...
  • Page 53 Dose monitor calibration - measured volume (2.1.8.2.3.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DOSE MONITOR CALIBRATION DOSE MONITOR TYPE UNIT FACTOR DET PUMP 1 0.154 DESIRED VOLUME: MEASURED VOLUME: A34 I/O FAULT CANCEL...
  • Page 54 Dose monitor calibration - desired volume (2.1.8.2.3.3) 1.202 49.1 C 128.1 C DISCHARGE PRESS CHAMBER TEMP DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DOSE MONITOR CALIBRATION DOSE MONITOR TYPE UNIT FACTOR DET PUMP 1 0.130 DESIRED VOLUME: 200.0 MEASURED VOLUME: 180.0 A34 I/O FAULT...
  • Page 55 Calibrating the dose monitor - factor (2.1.8.2.3.4) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DOSE MONITOR CALIBRATION DOSE MONITOR TYPE UNIT FACTOR DET PUMP 1 0.154 DESIRED VOLUME: MEASURED VOLUME: A34 I/O FAULT CANCEL...
  • Page 56 Select program to print (2.1.6.3.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINTOUT CYCLE SETUP HC SHORT A34 I/O FAULT PRINT PRINT CANCEL HOME 1. PRINT ALL 2. PRINT 3.
  • Page 57 Printer (2.1.6.3.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINTER MODE SLOW LOG INTERVAL: 01:00 FAST LOG INTERVAL: 00:03 A34 I/O FAULT CANCEL HOME 1. FAST LOG INTERVAL 2.
  • Page 58 Log values for printer (2.1.6.3.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINT LOG VALUES DEFINITION LIST CHAMBER TEMP INDEPENDENT TEMP DISCHARGE PRESS DRYER TEMP A34 I/O FAULT NEXT CANCEL HOME...
  • Page 59 Printer log value type selection (2.1.6.3.3.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINT LOG VALUES DEFINITION LIST ANALOG INPUT ANALOG OUTPUT FO CALCULATION TP CONVERTER FUNCTION CALCULATION COMPARATOR A34 I/O FAULT CANCEL...
  • Page 60 Printer log value item selection (2.1.6.3.3.1.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PRINT LOG VALUES DEFINITION LIST AI00 CHAMBER TEMP AI01 DRYER TEMP AI02 DRAIN TEMP AI03 BOOSTER TEMP AI05 DISCHARGE PRESS...
  • Page 61 Configuration (2.1.6.4) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS DETAILS TIME SETTINGS EDIT CYCLES PLOTGRAPH CALIBRATION MACHINE NAME BARGRAPH DOCUMENTATION 0.000 BAR LANGUAGE DATE UNITS CONFIGURATION SYSTEM MENU PANEL SETUP SYSTEM SETUP...
  • Page 62 Edit cycles (2.1.6.4.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 EDIT CYCLES HC SHORT A34 I/O FAULT CANCEL HOME 1. OK 2. HC SHORT 3. EDIT CYCLES When the cycle number is highlighted, ENTER will allow the number to be edited using the up/down cursor keys to increase/decrease the number.
  • Page 63 Enter name (2.1.6.4.1.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER NAME NAME: Å Ä Ö Ü ” & SPACE A34 I/O FAULT CAPS CANCEL DELETE LOCK 1. OK 2.
  • Page 64 Machine name (2.1.6.4.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 MACHINE NAME NAME 9128 A34 I/O FAULT CANCEL HOME 1. NAME 2. OK Pressing the ENTER button in the NAME field moves you to (2.1.6.4.2.1). Page 64 of 166...
  • Page 65 Machine name entry (2.1.6.4.2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER NAME NAME: Å Ä Ö Ü ” & SPACE A34 I/O FAULT CAPS CANCEL DELETE LOCK 1.
  • Page 66 Language and date units (2.1.6.4.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 LANGUAGE DATE UNITS LANGUAGE ENGLISH DATE FORMAT YY/MM/DD PRESSURE UNITS TEMP UNITS A34 I/O FAULT CANCEL HOME 1.
  • Page 67 Panel setup (2.1.6.4.4) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PANEL SETUP DEFAULT MENU: DETAILS PARAMETER EDIT: FULL SCREEN SAVER: (MIN) CONFIRM SAVE/CANCEL: A34 I/O FAULT CANCEL SAVE 1.
  • Page 68 Edit parameters (2.1.6.4.5) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 EDIT PARAMETERS P: DRY TIME 00:06:00 A34 I/O FAULT CANCEL HOME 1. OK 2. EDIT PARAMETERS 49,1 C 00:03:00 128,1 C WASH1 TEMP SP...
  • Page 69 OP-Panel selectable parameters PRE RINSE STANDARD VALUE (type) PF00 P RINSE SELECTOR: value 0.1 0 (P) Pre rinse selector (Main parameter for selecting or deselecting the whole pre rinse.) CT00 P RINSE FILL TYPE: value 1, 2, 3, 4, 5 (CW, HW, CW+HW, booster, 1 (P) HCW) Switch for selecting rinse water type (parameter for selecting type of water...
  • Page 70 WASH 1 STANDARD VALUE (type) PF01 WASH1 SELECTOR: value 0.1 1 (P) Wash 1 selector (Main parameter for selecting or deselecting the whole wash 1.) CT01 WASH1 FILLTYPE: value 1, 2, 3, 4, 5 (CW, HW, CW+HW, booster, HCW) 3 (P) Switch for water type for Wash 1 (parameter for selecting water type to be used in wash 1 1=cold water, 2=hot water, 3=mixture of cold and hot water, 4=filling from...
  • Page 71 WASH 1 STANDARD VALUE (type) TI10 WASH1 SOAK TIME: value 0-10 min 1 min (P) Wash 1 soak time set point. (The time everything is paused) Only affects the process if PF25 is 1. TI11 WASH1 WAITSOAK: value 0-10 min 1 min (P) Wash 1 wait for soak time set point.
  • Page 72 WASH2, NEUTRALIZING, CHEM DISINFEC. STANDARD VALUE (type) PF02 FWASH WASH2 SEL: value 0.1 0 (P) Wash 2 selector (Main parameter for selecting or deselecting the whole wash 2.) One and only one of the three selectors Wash 2, Neutralizing, Chemical disinfection can be selected at the same time.
  • Page 73 WASH2, NEUTRALIZING, CHEM DISINFEC. (Continue) STANDARD VALUE (type) LI33 FWASH DOSCOND SP: value 0-5000 µS/cm 1600 µS/cm (P) Selected conductivity for detergent dosage of final wash. (It is very important if this function is used that the conductivity sensor is properly checked and calibrated, and recalibrated every second month, and that if the detergent types are changed a new start up has to be performed.) Affects the process if PF28 is 1 only.
  • Page 74 RINSE2 STANDARD VALUE (type) PF10 RINSE2 SELECTOR: value 0.1 0 (P) Rinse 2 selector (Main parameter for selecting or deselecting the whole rinse 2.) CT05 RINSE2 FILLTYPE: value 1, 2, 3, 4, 5 (CW, HW, CW+HW, booster, HCW) 2 (P) Rinse 2 water type selector (parameter for selecting water to be used in rinse 2 1=cold water, 2=hot water, 3=mixture of cold and hot water, 4=filling from...
  • Page 75 FINAL RINSE / DISINFECTION STANDARD VALUE (type) PF04 FRINSE SELECTOR: value 0.1 0 (P) Final rinse selector (Main parameter for selecting or deselecting the whole final rinse.) CT04 FRINSE FILLTYPE: value 1, 2, 3, 4, 5 (CW, HW, CW+HW, booster, HCW) 2 (P) Final rinse water type selector (parameter for selecting type of water to be used in final rinse.
  • Page 76 DESCALING STANDARD VALUE (type) PF05 DESCALE SELECTOR value 0.1 0 (P) Descaling selector (main parameter for activating or deactivating the descaling). To be used with emptying/drying only. In order to create a descaling cycle. Cannot be combined with other phases. Descaling includes saving tank 1 if DS24 is 1.
  • Page 77 DRAIN/DRYING STANDARD VALUE (type) PF07 DRYING SELECTOR: value 0.1 1 (P) Drying selector (Main parameter for selecting or deselecting the drying.) Drying cannot be deselected; only the type of draining can be selected (See PF32). TI05 DRY TIME: value 0-30 min 5 min (P) Drying time.
  • Page 78 General GENERAL STANDARD Parameters valid for all selected cycles. VALUE (type) LI24 GDOS1 AMT LNG: value 20-1000 ml 375 ml (P) General dosing 1 amount for long set point for detergent. The system automatically selects this value if the saving tank is empty. LI25 GDOS1 AMT SHT: value 20-1000 ml 100 ml (P)
  • Page 79 GENERAL STANDARD Parameters valid for all selected cycles. VALUE (type) TI15 G DRAIN TO T1T2: value 0-2 min 45 sec (P) General drain to tank 1 or tank 2. (draining time used to drain the washer- disinfector to one of the tanks without filling and then saving the rest in the sump.
  • Page 80 GENERAL STANDARD Parameters valid for all selected cycles. VALUE (type) CT12 G TANK1 FILL: value 5-100 10 (P) Filling for general tank 1. This is the number of coils in which the water can be recycled before the system is automatically drained and restarted with clean water.
  • Page 81 Configuring parameter type (2.1.6.4.6) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 CONFIGURE PARAMETER TYPE DRY TIME 00:06:00 A34 I/O FAULT CANCEL HOME The parameter type is set by default to type P. This menu allows the user to change the parameter type from "P"...
  • Page 82 System setup (2.1.6.5) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 SYSTEM SETUP NOD ID: CYCLE CHAR. LOCK: PRINT LAST CYCLE: A34 I/O FAULT CANCEL HOME 1. PRINT LAST CYCLE 2.
  • Page 83 Passwords (2.1.6.6) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PASSWORD ACCESS AREAS NAME PASSWORD ABCDEFGHIJKL SERVICE XXXX OPERATOR XXXX NNNYNNNN NNN OPERATOR XXXX NYNYNNNN NNY A34 I/O FAULT ACESS ADD/ CANCEL...
  • Page 84 Access areas (2.1.6.6.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 A - PARAMETER SETTINGS B - CALENDAR C - CALIBRATION D - BOOLEAN PASSWORD01 E - SERVICE F - HARDWARE SETUP G - CONFIGURATION H - SYSTEM DEFINITION A34 I/O FAULT...
  • Page 85 Add/Delete users (2.1.6.6.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PASSWORD ACCESS AREAS NAME PASSWORD ABCDEFGHIJKL SERVICE XXXX OPERATOR XXXX NNNYNNNN NNN OPERATOR XXXX NYNYNNNN NNY A34 I/O FAULT DELETE CANCEL USER...
  • Page 86 Enter name (2.1.6.6.2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER NAME NAME: Å Ä Ö Ü ” & SPACE A34 I/O FAULT CAPS CANCEL DELETE LOCK 1. OK 2.
  • Page 87 Enter password (2.1.6.6.2.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER PASSWORD PASSWORD: å ä ö ü ” & space A34 I/O FAULT CANCEL DELETE 1. OK 2. CANCEL The password needs to be at least three characters long.
  • Page 88 DIP switches (2.1.6.7) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DIPSWITCHES DESCRIPTION STATUS DS00 CLEAN SIDE DOOR DS01 BOOSTER TANK DS02 PC DISK LOG DS03 DETERGENT 3 DS04 DETERGENT 4 DS05 WASTE WATER COOL...
  • Page 89 DIP switch Optionally Description DS00 CLEAN SIDE DOOR Activated if door on the clean side is installed. DS01 BOOSTER TANK Activated if the booster tank is installed. To deselect filling from the booster tank in the wash program, use the parameters from the wash program (CT00, CT01, CT02, CT03, CT04, CT05) DS02...
  • Page 90 DIP switch Optionally Description DS22 SPLIT WATER Activated if the machine will use the wash trolley that is designed for docking. DS23 LOW POINT DRAIN Activated if a valve for low point drain is installed. If the function is activated, all washing programs are affected. Settings for timer for individual program are set in parameter TI08.
  • Page 91 Error log (2.1.6.8.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ERROR LOG DESCRIPTION DATE TIME CYCLE No. A34 I/O FAULT 13/09/04 13:32 A34 I/O FAULT MORE CANCEL HOME PRINT INFO 1.
  • Page 92 Diagnostics (2.1.6.8.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 DISCHARGE PRESS DETAILS CONFIGURATION FELLOGG PLOTGRAPH SYSTEM SETUP ANALOG INPUT DIAGNOSTIK ANALOG OUTPUT BAR GRAPH PASSWORD 0.000 BAR PACS ADRESSER DIGITAL INPUT DIPSWITCHES SYSTEM MENU...
  • Page 93 Test analog output (2.1.6.8.2.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 TEST ANALOG OUTPUT OUTPUT MODE ACT. VAL A34 I/O FAULT CANCEL HOME 1. MAN MOD 2. CANCEL MAN MODE When activating MAN MODE three functions appear: CANCEL...
  • Page 94 Test digital input (2.1.6.8.2.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP HC SHORT 00:12:24 01 STANDBY 00:02:22 TEST DIGITAL INPUT INPUT ACT. VAL DI00 MOTOR PROTECT OK DI01 CHAMBER LEVEL HH DI02 M STOP NOT ACT DI03 DOOR SS LOCKED 1 DI04...
  • Page 95 Test digital output (2.1.6.8.2.4) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP HC SHORT 00:12:24 01 STANDBY 00:02:22 TEST DIGITAL OUTPUT OUTPUT MODE ACT. VAL CIRC PUMP DRAIN PUMP DET PUMP 1 DET PUMP 2 FAN DRYER DOOR SS THR A34 I/O FAULT CANCEL...
  • Page 96 Test user flag (2.1.8.6.2.5) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDY 00:02:22 TEST USER FLAG FLAG MODE UF000 CIRC PUMP REQ UF001 INTERMITTENT ON UF002 PRE COOL DRAIN UF004 DOCK CHOICE DONE UF005 DOCK LOADED A34 I/O FAULT HOME...
  • Page 97 Test printer (2.1.6.8.2.7) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 TEST PRINTER FOLLOWING STRING WILL BE PRINTED: <ASCII TABELL> A34 I/O FAULT CANCEL HOME PRINT 1. PRINT PRINT button will print test page. Test LEDs and buzzer (2.1.6.8.2.8) 49,1 C 00:03:00...
  • Page 98 Test pulse counter (2.1.6.8.2.9) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 TEST PULSE COUNTER OUTPUT MODE VALUE PC DOS1 AUTO 9999 PC DOS2 AUTO 9999 PC DOS3 AUTO 9999 PC DOS4 AUTO...
  • Page 99 PACS addresses (2.1.6.8.3) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 PACS ADDRESS PACS NAME ADDRESS 9128 A34 I/O FAULT DELETE CANCEL HOME PACS PACS 1. ADDRESS 2. OK 3.
  • Page 100 Enter PACs id (2.1.6.8.3.1) Note: This screen is also displayed at startup if no communication can be established with a PACS. Function NA. Used when more than one PACS is used/ system. 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT...
  • Page 101 Save RAM to FLASH (2.1.6.9) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 SAVE RAM TO FLASH? A34 I/O F AULT CANCEL HOME 1. YES 2. NO 3. SAVE RAM TO FLASH? YES: Confirmation of "SAVE RAM TO FLASH"...
  • Page 102 Choose program (2.2) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 SELECT CYCLE P01 HC SHORT A34 I/O FAULT CANCEL 1. OK 2. CANCEL 3. PO1 HC SHORT Enter: the three quick edit parameters are displayed. OK: selects cycle and opens default process screen.
  • Page 103 View parameters (2.3) Note: A principal operator authorization code (password) is required to change parameters. Pressing the EDIT button takes you to: 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 VIEW PARAMETERS (A = Adjustable) P01 HC SHORT...
  • Page 104 Edit parameters (2.3.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 EDIT PARAMETERS DRY TIME 00:06:00 A34 I/O FAULT CANCEL HOME If there are several adjustable parameters, highlight the one you want to change using the cursor buttons. Then press ENTER to open screen (2.3.1.1), where you can change the values for a parameter.
  • Page 105 Changing values (2.3.1.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 EDITPARAMETERS (A = Adjustable) DRY TIME (00:01:00 - 00:30:00) 00:06:00 HH:MM:SS A34 I/O FAULT CANCEL 1. SET DESIRED VALUE 2.
  • Page 106 Boolean password 1&2 (3.1) 49,1 C 00:03:00 128,1 C WASH1 TEMP SP WASH1 TIME DRYER TEMP P1 HC SHORT 00:12:24 01 STANDBY 00:02:22 ENTER PASSWORD PASSWORD: Å Ä Ö Ü ” & SPACE A34 I/O FAULT CANCEL DELETE 1. OK 2.

  • Page 107: Op10 Panel

    OP10 panel Layout OP10 is a control panel for the clean side with 5 LED lights and 2 buttons with LEDs. OP10 is a control panel for the clean side with 5 LED lights and 2 buttons with LEDs. Position Type Explanation Indication...

  • Page 108: Alarm Management

    ALARM MANAGEMENT Error indicators Alarm text Messages The display field for information shows messages to the operator, who also handles the necessary actions, see User manual. A red lamp lights up If the red lamp at lights up, the process has stopped because of a process error. Alarm The display field for alarm codes indicates that a serious error has occurred in the washing process by means of an error code and associated text.

  • Page 109: Acknowledging An Alarm

    Acknowledging an alarm Alarms during a process • Press: . The alarm signal stops. • Correct the fault. • Press: • Enter the authorization code and press OK. The alarm is now confirmed and the program runs the last phases in the phase list until standby phase is valid (this takes a few seconds). •...
  • Page 110 Description of alarm codes Alar Alarm text Description ET00 A00 POWER FAIL No supply voltage during process operation. Time for voltage failure 0 sec but power loss up to approximately 1 sec does not generate an alarm. ET01 A01 MCB TRIP One or more of the voltage protectors is triggered.
  • Page 111 Alar Alarm text Description ET06 A06 UNLOCK CS Limit switches on the soiled side do not register unlocked position within 6 sec of unlocking. Possible action: Check if the limit switch ”open door” is activated within 6 seconds after unlocking starts. Check the function of the locking cylinders and limit switch.
  • Page 112 Alar Alarm text Description ET12 A12 OPEN CS The limit switches on the clean side do not register the open position within 20 seconds after opening. If the open position for the limit switch on the clean is not deactivated within 2 seconds after closing. Possible action: Check if the limit switch ”open door”...
  • Page 113 Alar Alarm text Description ET20 A20 THRESHOLD CS If the limit switch for limit out is not activated within 5 seconds after the door has closed. Possible action: Check the function of the limit switch. Check the air hoses for the cylinder. Check that the solenoid valve and the cylinder work.
  • Page 114 Alar Alarm text Description ET26 A26 DRYER TEMP L Temperature of drying air has not reached set point -20°C after 2 minutes of drying. Possible action for electrically heated machine: Measure the current in all phases to the electrical heater. Possible action for steam heated machine: Check the steam valve.
  • Page 115 Alar Alarm text Description ET33 A33 CONFIG ERROR Bad configuration. May occur when reconfiguring the cycle. Possible action: There is a set of configuration combinations that is not allowed in this system. (parameter flags PF vs. DIP contacts DS). Make sure none of the combinations in the A33 Config list are valid.
  • Page 116 Alar Alarm text Description ET41 A41 DISIN TEMP L If final rinse time +60 sec elapsed without fulfilled disinfection. Possible action: Check for water leakage to the washer. Check the parameters for the temperature control. Possible action for steam heated machine: Check steam pressure, steam valve and condensate system Possible action for electrical heated machine: Measure the current in all phases...
  • Page 117 Alar Alarm text Description ET48 A48 CONDENS DOS If the sensor for the conductivity dose is defective Possible action: Check the connection of the conductivity transmitter. Calibrate the conductivity transmitter. ET49 A49 pH SENS CH If the pH sensor is defective. Possible action: Check the connection of the pH-transmitter.
  • Page 118 Alar Alarm text Description ET57 A57 SV T AHW H If the temperature sensors deviate >1°C after 30 seconds temperature control. Generated from monitoring system with 5 second delay. Possible action: Check the calibration of the temperature sensors. See section Temperature sensors, Page 135 Checking the temperature sensors.
  • Page 119 Description of A33 alarm (configuration alarm) Condition Condition Variable Variable Name Variable Variable Name number number PF02 FWASH WASH2 SEL PF08 FWASH NEUTR SEL PF02 FWASH WASH2 SEL PF09 FWASH CHEM SEL PF08 FWASH NEUTR SEL PF09 FWASH CHEM SEL PF05 DESCALE SELECTOR PF00...
  • Page 120 Condition Condition PF11 ATREAT SEL (AND NOT PF37 ATREAT AWRFS PF38 ATREAT DIRFR PF 31 and DS are not selectable on the OP panel. The PF31 is always 0 in all standard applications except for the German market. DS is set once or not at all during installation depending on the equipment selected on the washer- disinfector.

  • Page 121: Preventive Maintenance

    PREVENTIVE MAINTENANCE General The required maintenance interval will depend largely on the quality of the media used and how often the machine is used. The maintenance interval must be determined on an individual basis. We recommend that the specified maintenance work be completed at the specified intervals. We also recommend a function check be completed once or twice per year.

  • Page 122: Function Check

    Function check This must only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Switch and supply cable • Checking that the main breaker switch and supply cable are not damaged and free from defects.

  • Page 123: Loading Of System Program And Application Program

    Washing system All supply lines must be closed when working on the pipe system. • Check that the nozzle pipes on the machine rotate back and forth. • Check that the holes in the nozzles are not clogged. Clean when necessary. •...
  • Page 124 Change system program (Prom C) Use ESD equipment to avoid electrostatic damage. Electrical components Turn off the power to the cabinet; Remove the old System Prom with a prom lifter. Use ESD equipment to avoid electrostatic damage. Press the “Cold Start” button next to the battery on the CPU. Hold the button during power up of the cabinet, and release it when the red LED turns off.

  • Page 125: Load The Back Up In The "Flash Prom" To The Pacs

    Load the back up in the "Flash Prom" to the PACS Use ESD equipment to avoid electrostatic damage. Electrical components Turn off the power to the cabinet; Remove the old “Flash Prom” with a prom lifter. Press the “Cold Start” button next to the battery on the CPU. Hold the button during power up of the cabinet, and release it when the red LED turns off.

  • Page 126: Cold And Warm Start Of Pacs 3500

    Change the operating language with the control panel OP30 From the menu Setup > System Menu > Configuration > Language & Date Units it is possible to change the operating language. Cold and warm start of PACS 3500 Carry out a “Cold start” if the CPU is not responding or the program does not work at all. If a cold start is carried out without Flash Prom in holder A the RAM memory will be deleted.

  • Page 127: Softstart

    Warm start Use ESD equipment to avoid electrostatic damage. Electrical components Turn off the power to the cabinet; Turn on the power again. Softstart Power On Full Voltage Start Time Initial Voltage Stop Time Power on Initial voltage Full voltage Stop time Start time Page 127 of 166...
  • Page 128 Setting Following Indications are visible on the softstarter: Power ON: Green LED for "Power On" indicates when the power is on for the softstarter. Full Voltage: Yellow LED for "Full Voltage" indicates full voltage from the softstarter. Following settings can be done on the softstarter. Start time Potentiometer for setting of the ”Start Time”.

  • Page 129: Adjusting Analog Input

    Adjusting analog input Transmitter for Conductivity control (optional) (0-500 ?S/cm or 0-5 mS/cm) Set the output signal from the Conductivity transmitter MEAS REL 1 ALARM REL 2 REL 1 REL 2 Status indicator Measured value Calibration button Secondary measured value Relay button for manual operation Alarm indication Enter button, confirm...
  • Page 130 Press "E" on the transmitter. Enter code 22 with the "+" and "-" buttons. Press "E". "Setup 1" appears on the display. Choose "Output" with the "+" and "-" buttons. Press "E". "Sel. Type" appears on the bottom line. Select "Lin" with the "+" and "-" buttons on the top row. Press "E".
  • Page 131 Set the limit Press "E" on the transmitter. Enter code 22 with the "+" and "-" buttons. Press "E". "Setup 1" appears on the display. Choose "relay" with the "+" and "-" buttons. Hold down "E" until "A. Thresh" appears on the display. Enter 9999 with the "+"...
  • Page 132 pH transmitter CPM223-IS005 (optional) (pH 0-14) MEAS REL 1 ALARM REL 2 REL 1 REL 2 Status indicator Measured value Calibration button Secondary measured value Relay button for manual operation Alarm indication Enter button, confirm Relay indicator Manual mode "+", "-", buttons for changing value Relay indicator, toggle mode Comment Man/Auto button...
  • Page 133 Enter parameter in pH transmitter Press "E" on the transmitter. Enter code 22 with the "+" and "-" buttons. Press "E". Setting 1 displayed. Press "E". Switch between the parameters with the "E" button and change the parameter value with the "+"...

  • Page 134: Pressure Transmitter For Discharge Pressure (0-2.5 Bar)

    Calibrating the pH transmitter Press "Cal" and enter the code 22 for calibration. The calibration menu now appears. Press "E". Enter the value for the first buffer solution. Press "E". Place the pH sensor in the first buffer solution. Start the calibration with "Cal". When the pH value is stable for >...

  • Page 135: Temperature Sensors

    Temperature sensors Adjust analog input with oil bath Connect a PC with CS1000 installed. Remove the temperature sensors from the machine and place them in a calibrated oil bath. Set the temperature for the oil bath to 30°C. Start CS1000 and select “Settings” > “Calibration” > “Automatic calibration”. Select the sensor for "Chamber temperature"...

  • Page 136: Dosing

    DOSING Replacing a hose in the dosing pump This must only be done by authorized personnel. Before starting work, make sure that the machine is disconnected from the electric power supply. • Remove the cover (1) by unscrewing the screw (2). •...

  • Page 137: Hose Selection

    503611704 Fluran Black Note: Calibration must always be done after a pump hose replacement. See "Technical Manual." Recommendations when Getinge detergent is used The following hose materials are tested for the following detergents: Detergent Recommended pump hose 503611600, Norprene GETINGE CLEAN HEAVY SOIL DETERGENT...

  • Page 138: Setting Detergent And Rinse-Aid Quantities

    General recommendations for non Getinge detergents Type Recommended pump hose Alkaline detergents 503611700, Norprene Acidic detergents (dishwasher detergent, fabric 503611703, Silicone softener, neutral) Enzymes 503611700, Norprene Lubricants 503611702, Tygon Variations may occur as the chemical composition of different detergents on the market can vary considerably.

  • Page 139: Flow Monitoring

    Getinge Disinfection AB's washer-disinfectors are type-tested using Getinge Disinfection AB's own process chemical range, Getinge Clean. The washer-disinfector, including the dosing equipment, is adapted and tested with these agents. If process chemicals with a higher viscosity than 10 cSt are used, there is a risk that monitoring is not working to satisfaction.

  • Page 140: Doors

    DOORS Door switches, position and operation This must only be done by authorized personnel. Before starting work, make sure that the machine is disconnected from the electric power supply. Lock cylinder 1 Door motor Limit switch, Unlocked 1 Limit switch, Door open Limit switch, Locked 1 Crush protection Lock cylinder 2...

  • Page 141: Adjusting The Pressure Stabilizer

    The previous illustration shows the position of the door sensors and contacts on the machine. When the door is fully open, the DOOR OPEN, DOOR UNLOCKED 1 and DOOR UNLOCKED 2 are active. As soon as the door motor starts to move the door from its “open” position, the DOOR OPEN sensor is de- activated and when the door reaches the other limit switch, the DOOR CLOSED sensor is activated.

  • Page 142: Adjusting The Limit Switch

    Adjusting the limit switch Open door Manually open the door enough so the entire door is outside the door opening. Adjust the mechanical end stop so it is against the door when the door is open all the way. The mechanical end stop consists of an adjustable angle bracket and an adjustable rubber stopper.
  • Page 143 Adjustment of crush protection for doors The switch for the door's crush protection is adjustable horizontally. Adjust the sensor's position so it is as close to the crush protection plate as possible, without being activated. 15° 15° The sensor's joint can be adjusted to achieve the right position. Check that the point of impact for activated/non-activated switches is distinct and that the breakpoint is not in the switch's outer area.
  • Page 144 Adjusting the threshold cylinder switch The cylinder for threshold control is fitted with a sensor that indicates when the cylinder is fully extended. Sensor Sensitivity point To calibrate the sensor, start by moving the cylinder to its extended position. Move the sensor along the cylinder until it is becomes activated, which is indicated by the sensor's built- in LED.
  • Page 145 Adjusting the restrictor check valve For smooth operation when opening and closing doors and when locking the threshold lock, use restrictor check valves. Maneuver the doors manually by having a person hold down the button open or the button to close while another person adjusts by turning the knob on the flow limiter. Page 145 of 166...
  • Page 146 Adjusting door locking switch Two cylinders are used for door locking. The cylinders are fitted with two sensors, which indicate when the door is locked or unlocked. Sensitivity point Sensor Place the cylinder in its retracted position and move the sensor outward from the center until the sensor is activated.

  • Page 147: Adjusting Safety Line Breaker

    Adjusting safety line breaker Reset button Bottle screw Indicator screen Wire connection Adjust the safety line breaker with the bottle screw so that the indicator arrow is in line in the window. If the tension of the wire is too tight or too loose, it is not possible to reset the safety line breaker on the blue knob.

  • Page 148: Overheating Protection (Only On Electrically Heated Washer-Disinfectors)

    Overheating protection (only on electrically heated washer- disinfectors) The overheat protection sits inside the element. If the overheating protection is tripped, it must be replaced with a new element. This must only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Heating element Page 148 of 166...

  • Page 149: Dryer (Electrically Heated)

    Dryer (electrically heated) This must only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Filter Element Page 149 of 166...

  • Page 150: Printer (Optional)

    Printer (optional) Printer Replacing paper roll "Status" blinks - see the manual "Print" "Supply" Open the glass door by pressing the lower, right corner. Open the front of the printer. Remove the rolled up paper on the paper bobbin by pressing the blue lever to the right. It is on the left side of the printer.
  • Page 151 Laser printer Display Start Menu Select End Stop Power on Paper compartment Page 151 of 166...

  • Page 152: List Of Components

    LIST OF COMPONENTS 21, 22, 23 18, 19, 20 26, 27 Page 152 of 166...
  • Page 153 Item Name Limit switch, door open soiled side Limit switch, door closed soiled side Valve, waste water to T1 Valve, waste water to T2 Tank 1 Tank 2 Machine light 1 Crush protection door, soiled side Pressure differential sensor Valve, cold water Valve, hot water Valve, high quality water Drying blower...
  • Page 154 5, 6, 7 13, 14 Page 154 of 166...
  • Page 155 Item Name M15.2 Motor 1, nozzle turn Machine light 2 Door, motor soiled side V19.1 Cylinder 2, cart connection incline V21.1 Cylinder 1, locked door soiled side S01.1 Limit switch, door soiled side locked 1 S02.1 Limit switch, door soiled side unlocked 1 V21.2 Cylinder 2, locked door soiled side S01.2...

  • Page 156: Detergent System

    Detergent system Item Name Flow sensor, detergent 1 Flow sensor, detergent 2 Flow sensor, detergent 3 Flow sensor, detergent 4 Dose pump, detergent 1 Dose pump, detergent 2 Dose pump, detergent 3 Dose pump, detergent Level switch, detergent 1 Level switch, detergent 2 Level switch, detergent 3 Level switch, detergent 4 Page 156 of 166...

  • Page 157: Water System, Steam Heated

    Water system, steam heated Item Name V09.2 Valve 2, docking Transmitter, DISCHARGE PRESSURE V09.1 Valve 1, docking Valve, heating for washer-disinfector chamber Temperature sensor Temperature sensor Circulation Pump Heating washer-disinfector chamber Valve, emptying filter Drain Pump Filter for the washer-disinfector chamber Level switch, chamber low Page 157 of 166...

  • Page 158: Electric Heating

    Electric heating Item Name E01.1 - E01.5 Heating element O-ring Page 158 of 166...

  • Page 159: Drying System, Electrically Heated

    Drying system, electrically heated Item Name Heat exchanger Drying blower Pressure difference transmitter, drying filter Drying filter E02.1 - E02.3 Heating element KL02 Connection box, heated dryer Heat distributor Page 159 of 166...

  • Page 160: Booster Tank, Steam Heated

    Booster tank, steam heated Page 160 of 166...
  • Page 161 Item Name Valve heating, booster tank Filling valve Level switch, high Level switch, low Booster pump/Valve V116 Valve Temperature sensor Page 161 of 166...

  • Page 162: Glossary

    GLOSSARY Analog input Analog output Clean Side Counter Cold Water Digital Input Digital Output Dip Switch Functional Specification GAMP Good Automated Manufacturing Practice Treated water Hot Water HwDS Design specification for hardware Light Emitting Diode (LED) Limit Motor Circuit Breaker Control panel PACS Programmable Autoclave Control System...

  • Page 163: Addresses

    E-mail: info@getinge.com.cn getinge.denmark@getinge.com Finland France Germany Getinge Finland AB Getinge France SAS Getinge Vertrieb & Service GmbH Niittykatu 8 BP 49, avenue du Canada Kehler Strasse 31 FI-02200 Espoo ZA de Courtaboeuf 764 37 RASTATT Finland Les Ulis, FR-91942...
  • Page 164 Norway Poland Singapore Getinge Norge A/S Getinge Poland sp. z o. o. Getinge International Far East Pte. Strandveien 13 ul. Osmańska 14, 1366 Lysaker PL-02-823 Warszawa 20 Bendemeer Road, Norway Polen #06-02, Cyberhub Building Phone: +47-23 03 52 00 Phone: +48-22 882 06 26...
  • Page 168 www.getinge.com...

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