WAGNER AquaCoat 5020 Manuals

Manuals and User Guides for WAGNER AquaCoat 5020. We have 1 WAGNER AquaCoat 5020 manual available for free PDF download: Translation Of The Original Operating Manual

WAGNER AquaCoat 5020 Translation Of The Original Operating Manual (160 pages)

AirCoat Spraying System for Non-fl ammable Liquids

Brand: WAGNER | Category: Paint Sprayer | Size: 11.03 MB

Table of Contents
3
About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Operating Manuals for the Individual Components
8
Abbreviations
9
Terminology for the Purpose of this Manual
9
Correct Use
10
Device Type
10
Type of Use
10
Use in an Explosion Hazard Area
10
Safety Parameters
10
Processible Working Materials
11
Reasonably Foreseeable Misuse
12
Residual Risks
12
Identification
13
Ce Identification
13
Type Plates
13
Safety Signage
14
General Safety Instructions
15
Safety Instructions for the Operator
15
Electrical Equipment
15
Personnel Qualifications
15
Safe Work Environment
15
Safety Instructions for Staff
16
Safe Handling of WAGNER Spray Devices
16
Grounding the Device
17
Product Hoses
17
Cleaning and Flushing
18
Handling Hazardous Liquids, Varnishes and Paints
19
Touching Hot Surfaces
19
Protective and Monitoring Equipment
19
Safety-Relevant Information about Discharges
19
Description
20
Components
20
Mode of Operation
23
Protective and Monitoring Equipment
24
Scope of Delivery
26
Basic Sets
27
Technical Data
28
VM 5020W Control Unit
29
Product Pressure Generator
29
GM 5020EACW Spray Gun
30
Electric Block Diagram, Aquacoat
31
Controls
32
VM 5020W Control Unit
32
Operating Elements, Front Side
32
Connections on the Rear Side
35
Product Pressure Generator
36
Puma 28-40 PE+TG Pneumatic Piston Pump
36
Cobra 40-10 Double Diaphragm Pump
37
Evomotion 20-30 Piston Pump
38
Working in Accordance with Pump's Operating Manual
38
GM 5020EACW Spray Gun
39
Securing the Spray Gun against Actuation
40
Functioning of the Spray Gun
40
Spraying Procedure for Aircoat Round Spray
42
Spraying Procedure for Aircoat Fan Spray
42
Electrostatic Effect
43
Assembly and Commissioning
44
Training Assembly/Commissioning Staff
44
Storage Conditions
44
Installation Conditions
44
Transportation
45
Assembly and Installation
45
Assembling the Aquacoat System
46
Ventilation of the Spray Booth
48
Air Supply
48
Product Supply
49
Grounding
50
Safety Checks
52
Preparation of Water-Based Lacquer
52
Viscosity Conversion Table
52
Commissioning
53
Safety Instructions
53
Preparation
53
Commissioning
54
Aquacoat with Puma 28-40 or Evomotion
54
Aquacoat with Cobra 40-10 Double Diaphragm Pump
56
Verifying a Safe Operational Condition
57
Operation
58
Training the Operating Staff
58
Safety Instructions
58
Emergency Deactivation for Puma
59
Emergency Deactivation for Cobra
60
Emergency Deactivation for Evomotion
61
General Rules for Making Adjustments to the Spray Gun
62
Electrical Discharge
63
Working
64
Checking the Spray Pattern (Without Electrostatics)
64
Starting the System
66
Spraying
67
Pressure Relief/Work Interruption
68
Flushing out Clogged Round Jet Nozzles
69
Replacing Round Jet Nozzle's Nozzle Insert
69
Changing from Aircoat Round Jet to Aircoat Flat Jet
70
Replacing the Aircoat Flat Jet Nozzles
73
Cleaning of the Nozzle Parts
73
Eliminate Nozzle Clogging
74
VM 5020W Control Unit Start up
76
Setting and Saving Recipes
77
Setting the High Voltage
78
Setting the Current Limitation
79
Display During Spraying
80
Standby Mode
81
Operating Hours Counter/Service Display
82
Service Display Setup
83
Carry out Service" Display
84
Device Configuration
85
Overview of Parameters
85
Access to the Device Configuration Mode
86
Setting Example "Parameter C13
87
External Interface
89
Cleaning and Maintenance
91
Cleaning
91
Cleaning Staff
91
Safety Instructions
91
Flushing and Cleaning the System
92
Maintenance
94
Maintenance Staff
94
Safety Instructions
94
Safety Checks
95
Grounding Check
95
Inspecting the Safety Elements
95
Product Hoses, Tubes and Couplings
96
Changing the Spray Gun with Hose Set
97
Changing the Product Hose And/Or Air Hose
98
Cleaning and Replacing the Filter
98
Troubleshooting and Rectification
99
Error Displays at the VM 5020W Control Unit
99
Faults in the System
101
Repair Work
102
Repair Personnel
102
Safety Instructions
102
Mounting Materials
103
Spray Gun
103
Tools
103
Disassembly of the Spray Gun
104
Cleaning the Parts after Disassembly
107
Assembling the Spray Gun
108
Disassembling VM 5020W Control Unit
114
Opening the Control Unit
114
Function Test after the Repair
115
Function Tests for Spray Gun
117
Air Test
117
Product Pressure Test
117
Test of Spray Pattern
117
Disposal
118
Accessories
119
Round Spray Nozzles
119
Aircoat Round Jet Nozzle Inserts
119
ACF Air Caps (Flat Jet)
119
ACF5000 Aircoat Flat Jet Nozzles
120
Hoses and Gun Cables
122
Miscellaneous
124
Spare Parts
126
How Can Spare Parts be Ordered
126
Aquacoat Basic Device
127
VM 5020W Control Unit
132
Pump Sets
138
Puma 28-40 Set for Aquacoat
138
Cobra 40-10 Set for Aquacoat
140
Evomotion 20-30 Set for Aquacoat
142
Distributor for Evomotion
143
Relief Combination, 270 Bar
144
Angled Inline Filter, 530 Bar
145
GM 5020EACW Spray Gun
146
GM 5020EACW Adapter
148
GM 5000EAC Handle
150
Accessories Spare Parts Lists
152
Fan Spray Nozzles
152
ACR5000 Round Jet Nozzle Adapter
152
Underframe with Rolls
153
Hose Holder
154
Gun Holder
154
Level Monitor with Alarm Horn
155
D350 Drum Cover
156
Warranty and Conformity Declarations
157
Important Notes Regarding Product Liability
157
Warranty Claim
157
CE Declaration of Conformity
158
Notes on National Regulations and Guidelines
158

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WAGNER AquaCoat 5020 Manuals

WAGNER AquaCoat 5020 Translation Of The Original Operating Manual (160 pages)

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