WAGNER AquaCoat 5010 GM 5020EAW Manuals

Manuals and User Guides for WAGNER AquaCoat 5010 GM 5020EAW. We have 1 WAGNER AquaCoat 5010 GM 5020EAW manual available for free PDF download: Operating Manual

WAGNER AquaCoat 5010 GM 5020EAW Operating Manual (136 pages)

Air Spraying System for Non-ignitable Liquids

Brand: WAGNER | Category: Paint Sprayer | Size: 18.38 MB

Table of Contents
3
About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Operating Manuals for the Individual Components
8
Abbreviations
8
Terminology for the Purpose of this Manual
9
Correct Use
10
Device Type
10
Type of Use
10
Field of Application
10
Processible Working Materials
11
Misuse
11
Identification
12
CE Identification
12
Type Plates
12
Safety Signage
13
Basic Safety Instructions
14
Safety Instructions for the Operator
14
Electrical Devices and Equipment
14
A Safe Work Environment
14
Personnel Qualifications
15
Safety Instructions for Staff
15
Personal Safety Equipment
15
Safe Handling of WAGNER Spray Devices
16
Ground the Unit
16
Product Hoses
17
Cleaning and Flushing
18
Touching Hot Surfaces
19
Maintenance and Repair
19
Protective and Monitoring Equipment
19
Safety-Relevant Information about Discharges
19
Description
20
Components
20
Mode of Operation
24
Protective and Monitoring Equipment
24
Included Items
26
Basic Sets
27
Technical Data
28
Aquacoat 5010/5020 Entire System
28
Product Pressure Generator
29
VM 5020W Control Unit
30
GM 5020EAW Spray Gun
31
Aquacoat Electric Block Diagram
32
Operating Elements
33
VM 5020W Control Unit
33
Product Pressure Generator
37
GM 5020EAW Spray Gun
38
Components
38
Mode of Operation
39
Spraying Procedure for Round Jet Air Atomizing
41
Spraying Procedure for Flat Jet Air Atomizing
42
The Electrostatic Effect
42
Assembly and Commissioning
43
Training of Assembly/Commissioning Staff
43
Storage and Installation Conditions
43
Transportation
43
Assembly and Installation
44
Assembling the Aquacoat System
44
Ventilation of the Spray Booth
46
Pneumatic Connections
46
Product Connections
46
Grounding
47
Safety Checks
48
Preparation of Water-Based Lacquer
49
Viscosity Conversion Table
49
Commissioning
50
Preparation
50
Verifying a Safe Operational Condition
51
Operation
52
Training the Operating Staff
52
Electrical Discharge
52
Emergency Deactivation
53
Working
54
Checking the Spray Pattern (Without Electrostatics)
54
Starting the System
56
Spraying
57
Pressure Relief/Work Interruption
58
Changing the Nozzle, Changing from Round Jet/Flat Jet
58
Cleaning of the Nozzle Parts
59
Starting up the VM 5020W Control Unit
60
Set and Save Recipes
60
Setting the High Voltage
61
Setting the Current Limitation
62
Display During Spraying Mode
63
Standby Mode
63
Operating Hours Counter/Service Display
64
Device Configuration
66
Overview of Parameters
66
Access to the Device Configuration Mode
67
Setting Example: "Parameter C13
69
External Interface
70
Operating Manual
70
Cleaning and Maintenance
72
Cleaning
72
Cleaning Staff
72
Safety Instructions
72
Flushing and Cleaning the System
73
Decommissioning
74
Long-Term Storage
74
Maintenance
75
Maintenance Staff
75
Safety Instructions
75
Safety Checks and Maintenance Intervals
76
Changing the Spray Gun with Hose Set
77
Replacing the Product Hose And/Or Air Hose
78
Product Hoses, Tubes and Couplings
78
Troubleshooting
79
Fault Displays at the VM 5020W Control Unit
79
Faults in the System
81
Repairs
82
Repair Staff
82
Safety Instructions
82
Mounting Materials
83
Spray Gun
83
Tools
83
Dismantling of the Spray Gun
84
Cleaning the Parts after Disassembly
87
Assembling the Spray Gun
88
Disassembling VM 5020W Control Unit
93
Opening the Control Unit
93
Function Test after the Repair
94
Function Tests for Spray Gun
95
Air Tests
95
Product Pressure Test
96
Check Spray Pattern
96
Disposal
97
Accessories
98
Valve Seats/Valve Tips
98
Round Spray Nozzles
98
Adjustable EAWRV 5000 Round Jet Nozzle
98
AWR 5000 Air Caps and Nozzles
98
Discharge Quantity Measurements with Lacquer
99
Flat Jet Nozzles
100
AF 5000 Air Caps
100
AF 5000 Flat Jet Nozzles
100
Discharge Quantity Measurements with Lacquer
101
Hoses and Cables
102
Product Pressure Regulator for DD10
103
Miscellaneous
104
Spare Parts
106
How Can Spare Parts be Ordered
106
Aquacoat Basic Device
107
VM 5020W Control Unit
112
Pump Sets
118
DD10 Set
118
DD10 Set with Product Pressure Regulator
119
ZIP52 Set
120
GM 5020EAW Spray Gun
122
GM 5000EA Adapter
124
5000 Air Handle
126
Accessories Spare Parts Lists
127
AWR 5000 Round Jet Nozzles
127
Adjustable EAWRV 5000 Round Jet Nozzles
128
Underframe with Rolls
129
Hose Holder
130
Gun Holder
130
Level Monitoring with Alarm Horn
131
D350 Drum Cover
132
Declaration of Warranty and Conformity
133
Important Notes on Product Liability
133
Warranty Claim
133
EC Declaration of Conformity
134

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WAGNER AquaCoat 5010 GM 5020EAW Operating Manual (136 pages)

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