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Teledyne t108 manual available for free PDF download: Operation Manual
Teledyne t108 Operation Manual (349 pages)
UV Fluorescence SO2 Analyzer
Brand:
Teledyne
| Category:
Measuring Instruments
| Size: 8.59 MB
Table of Contents
Important Safety Information
4
Consignes de Sécurité
5
Warranty
6
About this Manual
7
Revision History
8
Table of Contents
9
Table of Contents
13
List of Figures
13
Introduction, Features and Options
19
T100 Overview
19
List of Tables
20
Features
20
T100 Documentation
20
Options
20
Table 1-1: Analyzer Options
21
Specifications, Approvals & Compliance
25
Specifications and Approvals
25
Table 2-1 T100 Basic Unit Specifications
25
Table 2-2: O 2 Sensor Option Specifications
26
Table 2-3: CO 2 Sensor Option Specifications
26
Approvals and Certifications
27
Emc
27
Other Type Certifications
27
Safety
27
EPA Equivalency Designation
27
Getting Started
29
Unpacking the T100 Analyzer
29
Ventilation Clearance
30
Table 3-1: Ventilation Clearance
30
Instrument Layout
31
Figure 3-1: Front Panel Layout
31
Front Panel
31
Figure 3-2: Display Screen and Touch Control
32
Table 3-2: Display Screen and Touch Control Description
33
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
34
Figure 3-4: Rear Panel Layout
35
Rear Panel
35
Table 3-3: Rear Panel Description
36
Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options)
37
Internal Chassis Layout
37
Connections and Setup
38
Electrical Connections
38
Table 3-4: Electrical Connections References
38
Figure 3-6: Analog in Connector
39
Figure 3-7: Analog Output Connector
40
Table 3-5: Analog Input Pin Assignments
40
Table 3-6: Analog Output Pin Assignments
41
Figure 3-8: Current Loop Option Installed on the Motherboard
42
Figure 3-9: Status Output Connector
43
Table 3-7: Status Output Signals
44
Figure 3-10: Control Input Connector
45
Table 3-8: Control Input Signals
45
Figure 3-11: Concentration Alarm Relay
46
Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode
49
Figure 3-13: Default Pin Assignments for CPU Com Port Connector (RS-232)
50
Figure 3-14: Jumper and Cables for Multidrop Mode
52
Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
53
Pneumatic Connections
54
Table 3-9: Pneumatic Layout Reference
56
Figure 3-16: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
57
Figure 3-17: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
57
Figure 3-18: T100 Gas Flow, Basic Configuration
58
Figure 3-19: Pneumatic Layout with Zero/Span Valves Option
59
Table 3-10: Zero/Span and Sample/Cal Valve Operating States
59
Figure 3-20: Pneumatic Layout with Pressurized Span/Ambient Zero Option
60
Table 3-11: Zero/Span and Sample/Cal Valve Operating States
60
Figure 3-21: Pneumatic Layout with IZS Options
61
Table 3-12: IZS Valve Operating States
62
Figure 3-22: Pneumatic Layout with O
64
Figure 3-23: Pneumatic Layout with CO
65
Co Co
66
Table 3-13: NIST-Srm's Available for Traceability of so
66
Startup, Functional Checks, and Initial Calibration
67
Figure 3-24: Warning Messages
67
Startup
67
Warning Messages
67
Table 3-14: Possible Startup Warning Messages - T100 Analyzers W/O Options
68
Functional Checks
69
Table 3-15: Possible Startup Warning Messages - T100 Analyzers with Options
69
Figure 3-25: Functional Check
70
Initial Calibration
71
Figure 3-26: Reporting Range Verification
72
Figure 3-27: Dilution Ratio Setup
73
Figure 3-28: so 2 Span Gas Setting
74
Figure 3-29: Zero/Span Calibration Procedure
75
Overview of Operating Modes
77
Figure 4-1: Front Panel Display
78
Table 4-1: Analyzer Operating Modes
78
Sample Mode
79
Test Functions
79
Table 4-2: Test Functions Defined
80
Figure 4-2: Viewing T100 TEST Functions
81
Figure 4-3: Viewing and Clearing T100 WARNING Messages
82
Table 4-3: List of Warning Messages
82
Warning Messages
82
Calibration Mode
83
Password Security
83
Setup Mode
83
Teledyne API - T100 UV Fluorescence so Analyzer
84
Primary Setup Menu
84
Secondary Setup Menu (SETUP>MORE)
84
Table 4-4: Primary Setup Mode Features and Functions
84
Table 4-5: Secondary Setup Mode Features and Functions
84
Setup Menu
85
SETUP - CFG: Configuration Information
85
SETUP - ACAL: Automatic Calibration Option
85
Figure 5-1: SETUP - Configuration Information
85
SETUP - DAS: Internal Data Acquisition System
86
SETUP - RNGE: Analog Output Reporting Range Configuration
86
Available Analog Output Signals
86
Figure 5-2: SETUP - Analog Output Connector
86
Physical Range Versus Analog Output Reporting Ranges
87
Reporting Range Modes: Single, Dual, Auto Ranges
88
Figure 5-3: SETUP RNGE - Reporting Range Mode
88
Figure 5-4: SETUP RNGE - Single Range Mode
89
Figure 5-5: SETUP RNGE - Dual Range Mode
90
Figure 5-6: SETUP RNGE - Auto Range Mode
91
Range Units
92
Figure 5-7: SETUP RNGE - Concentration Units Selection
92
Dilution Ratio (Option)
94
Figure 5-8: SETUP RNGE - Dilution Ratio
94
SETUP - PASS: Password Protection
95
Table 5-1: Password Levels
95
Figure 5-9: SETUP - Enable Password Security
96
Figure 5-10: SETUP - Enter Calibration Mode Using Password
97
Figure 5-11: SETUP - Clock
98
SETUP - CLK: Setting the Internal Time-Of-Day Clock
98
Figure 5-12: SETUP - Clock Speed Variable
99
SETUP - COMM: Communications Ports
100
Figure 5-13: SETUP - COMM Menu
100
ID (Instrument Identification)
100
COM1 and COM2 (Mode, Baud Rate and Test Port)
101
Figure 5-14: COMM - Machine ID
101
INET (Ethernet)
101
SETUP - VARS: Variables Setup and Definition
102
Table 5-2: Variable Names (VARS) Revision 1.0.3
102
Figure 5-15: SETUP - VARS Menu
103
SETUP - DIAG: Diagnostics Functions
104
Table 5-3: T100 Diagnostic (DIAG) Functions
104
Figure 5-16: DIAG Menu
105
Figure 5-17: DIAG - Signal I/O Menu
106
Signal I/O
106
Analog Output Step Test
107
Figure 5-18: DIAG - Analog Output Menu
107
Analog I/O Configuration
108
Table 5-4: DIAG - Analog I/O Functions
108
Table 5-5: Analog Output Voltage Ranges
108
Table 5-6: Analog Output Current Loop Range
109
Figure 5-19: DIAG - Analog I/O Configuration Menu
110
Figure 5-20: DIAG - Analog Output Calibration Mode
111
Figure 5-21: DIAG - Analog Output Calibration Mode - Single Analog Channel
112
Figure 5-22: DIAG - Analog Output - Auto Cal or Manual Cal Selection for Channels
113
Figure 5-23: Setup for Calibrating Analog Outputs
114
Table 5-7: Voltage Tolerances for Analog Output Calibration
114
Figure 5-24: Analog Output - Voltage Adjustment
115
Figure 5-25: Analog Output - Offset Adjustment
116
Figure 5-26: Setup for Calibrating Current Outputs
117
Figure 5-27: Analog Output - Zero and Span Value Adjustment for Current Outputs
118
Table 5-8: Current Loop Output Calibration with Resistor
118
Figure 5-28: DIAG - Analog Output - AIN Calibration
119
Figure 5-29. DIAG - Analog Inputs (Option) Configuration Menu
120
Figure 5-30: DIAG - Optic Test
121
Optic Test
121
Electrical Test
122
Figure 5-31: DIAG - Electrical Test
122
Figure 5-32: DIAG - Lamp Calibration
123
Lamp Calibration
123
Figure 5-33: DIAG - Pressure Calibration
124
Pressure Calibration
124
Figure 5-34: DIAG - Flow Calibration
125
Flow Calibration
125
Figure 5-35: DIAG - Test Channel Output
126
Test Channel Output
126
Table 5-9: Test Parameters Available for Analog Output A3 (Standard Configuration)
127
Communications Setup and Operation
129
Data Terminal / Communication Equipment (DTE DCE)
129
Communication Modes, Baud Rate and Port Testing
129
Communication Modes
130
Table 6-1: COMM Port Communication Modes
130
Figure 6-1: COMM - Communication Modes Setup
131
COMM Port Baud Rate
132
Figure 6-2: COMM - COMM Port Baud Rate
132
COMM Port Testing
133
131
133
Figure 6-3: COMM - COM1 Test Port
133
Ethernet
134
Table 6-2: Ethernet Status Indicators
134
RS-485 (Option)
134
Configuring Ethernet Communication Manually (Static IP Address)
135
Table 6-3: Lan/Internet Default Configuration Properties
135
Figure 6-4: COMM - LAN / Internet Manual Configuration
136
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
137
Figure 6-5: COMM - LAN / Internet Automatic Configuration
137
Figure 6-6: COMM - Change Hostname
138
Table 6-4: Hostname Editing Button Functions
138
USB Port for Remote Access
139
Communications Protocols
141
Modbus
141
Hessen
143
Table 6-5: RS-232 Communication Parameters for Hessen Protocol
143
Figure 6-7: COMM - Activating Hessen Protocol
144
Figure 6-8: COMM - Select Hessen Protocol Type
145
Figure 6-9: COMM - Select Hessen Protocol Response Mode
146
Table 6-6: T100 Hessen Protocol Response Modes
146
Table 6-7: Default Hessen Status Bit Assignments
147
Figure 6-10: COMM - Status Flag Bit Assignment
148
Teledyne API - T100 UV Fluorescence so Analyzer
148
Data Acquisition System (Das) and Apicom
149
DAS Structure
150
DAS Channels
150
Table 7-1: Front Panel LED Status Indicators for das
150
DAS Parameters
151
Table 7-2: das Data Channel Properties
151
DAS Triggering Events
152
Default das Channels
152
Table 7-3: das Data Parameter Functions
152
Figure 7-1: Default das Channels Setup
154
Figure 7-2: das - Data Acquisition Menu
155
Viewing das Data and Settings
155
Editing das Data Channels
156
Figure 7-3: das - Editing das Data Channels
156
Figure 7-4: das - Editing Data Channel Name
157
Figure 7-5: das - Trigger Events
158
Trigger Events
158
Editing das Parameters
159
Figure 7-6: das - Editing das Parameters
159
Figure 7-7: das - Configuring Parameters for a Specific Data Parameter
160
Sample Period and Report Period
161
Figure 7-8: das - Define the Report Period
162
Number of Records
162
Figure 7-9: das - Edit Number of Records
163
Compact Report
164
Figure 7-10: das - RS-232 Report Function
164
Report Function
164
Starting Date
164
Disabling/Enabling Data Channels
165
Figure 7-11: das - Disabling / Enabling Data Channels
165
Figure 7-12: das - Holdoff Feature
166
HOLDOFF Feature
166
APICOM Remote Control Program
167
Figure 7-13: APICOM Remote Control Program Interface
167
Remote das Configuration Via APICOM
168
Figure 7-14: Sample APICOM User Interface for Configuring the das
168
Figure 7-15: das Configuration through a Terminal Emulation Program
169
Teledyne API - T100 UV Fluorescence so Analyzer
171
Remote Operation of the Analyzer
171
Remote Operation Using the External Digital I/O
171
Status Outputs
171
Control Inputs
172
Figure 8-1: Status Output Connector
172
Table 8-1: Status Output Pin Assignments
172
Figure 8-2: Control Inputs with Local 5 V Power Supply
173
Table 8-2: Control Input Pin Assignments
173
Remote Operation Using the External Serial I/O
174
Figure 8-3: Control Inputs with External 5 V Power Supply
174
Help Commands in Terminal Mode
174
Table 8-3: Terminal Mode Software Commands
174
Terminal Operating Modes
174
Command Syntax
175
Data Types
175
Table 8-4: Command Types
175
Status Reporting
176
Remote Access by Modem
177
Figure 8-4: COMM - Remote Access by Modem
178
Figure 8-5: COMM - Initialize the Modem
179
Additional Communications Documentation
180
COM Port Password Security
180
Table 8-5: Serial Interface Documents
180
Calibration Procedures
181
Calibration Preparations
181
Required Equipment, Supplies, and Expendables
181
Table 9-1: NIST-Srm's Available for Traceability of so
182
Data Recording Devices
183
Figure 9-1: Setup for Manual Calibration Without Z/S Valve or IZS Option (Step 1)
184
Manual Calibration
184
Figure 9-2: Setup for Manual Calibration Without Z/S Valve or IZS Option (Step 2)
185
Figure 9-3: Setup for Manual Calibration Without Z/S Valve or IZS Option (Step 3)
186
Figure 9-4: Setup for Manual Calibration Checks
187
Manual Calibration Checks
187
Figure 9-5: Setup for Manual Calibration with Z/S Valve Option Installed (Step 1)
188
Manual Calibration with Zero/Span Valves
188
Figure 9-6: Setup for Manual Calibration with Z/S Valve Option Installed (Step 2)
189
Figure 9-7: Setup for Manual Calibration with Z/S Valve Option Installed (Step 3)
190
Figure 9-8: Manual Calibration with IZS Option
191
Manual Calibration Checks with IZS or Zero/Span Valves
191
Manual Calibration with IZS Option
191
Figure 9-9: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1)
192
Figure 9-10: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2)
193
Calibration with Remote Contact Closures
194
Figure 9-11: Manual Calibration in Dual/Auto Reporting Range Modes
194
Manual Calibration in DUAL or AUTO Reporting Range Modes
194
Automatic Calibration (Autocal)
195
Table 9-2: Autocal Modes
195
Table 9-3: Autocal Attribute Setup Parameters
195
Table 9-4: Example Auto-Cal Sequence
196
Figure 9-12: AUTO CAL - User Defined Sequence
197
Calibration Quality
198
Table 9-5: Calibration Data Quality Evaluation
198
Calibration of Optional Sensors
199
Figure 9-13: O 2 Sensor Calibration Set up
199
O 2 Sensor Calibration
199
Figure 9-14: O Span Gas Concentration Set up
200
Figure 9-15: Activate O 2 Sensor Stability Function
201
Figure 9-16: O 2 Zero/Span Calibration
202
CO Sensor Calibration
203
Figure 9-17: CO 2 Sensor Calibration Set up
203
Figure 9-18: CO Span Gas Concentration Setup
204
Figure 9-19: Activate CO
205
Figure 9-20: CO 2 Zero/Span Calibration
206
EPA Protocol Calibration
207
Instrument Maintenance
209
Maintenance Schedule
211
Table 10-1: T100 Preventive Maintenance Schedule
211
Predictive Diagnostics
213
Table 10-2: Predictive Uses for Test Functions
213
Changing the Sample Particulate Filter
214
Figure 10-1: Sample Particulate Filter Assembly
214
Maintenance Procedures
214
Changing the External Zero Air Scrubber
215
Changing the IZS Permeation Tube
215
Changing the Critical Flow Orifice
216
Figure 10-2: Critical Flow Orifice Assembly
216
Checking for Light Leaks
217
Detailed Pressure Leak Check
218
Figure 10-3: Simple Leak Check Fixture
219
Hydrocarbon Scrubber (Kicker)
219
Performing a Sample Flow Check
219
Figure 10-4: Hydrocarbon Scrubber Leak Check Setup
220
Troubleshooting & Service
221
General Troubleshooting
222
Fault Diagnostics with Warning Messages
222
Figure 11-1: Viewing and Clearing Warning Messages
223
Table 11-1: Warning Messages - Indicated Failures
224
Fault Diagnosis with Test Functions
225
Table 11-2: Test Functions - Possible Causes for Out-Of-Range Values
226
Using the Diagnostic Signal I/O Functions
227
Figure 11-2: Example of Signal I/O Function
228
CPU Status Indicators
229
Figure 11-3: CPU Status Indicator
229
Motherboard Status Indicator (Watchdog)
229
Status Leds
229
Gas Flow Problems
230
Relay Board Status Leds
230
Table 11-3: Relay Board Status Leds
230
Zero or Low Sample Flow
230
Calibration Problems
231
High Flow
231
Negative Concentrations
231
No Response
231
Unstable Zero and Span
232
Inability to Span - no SPAN Button
232
Inability to Zero - no ZERO Button
233
Non-Linear Response
233
Discrepancy between Analog Output and Display
234
Other Performance Problems
234
Excessive Noise
234
Slow Response
234
The Analyzer Doesn't Appear on the LAN or Internet
234
Subsystem Checkout
235
AC Power Configuration
235
DC Power Supply
236
Figure 11-4: Location of Relay Board Power Configuration Jumper
236
Table 11-4: DC Power Test Point and Wiring Color Code
236
I 2 C Bus
237
Touch-Screen Interface
237
LCD Display Module
237
Table 11-5: DC Power Supply Acceptable Levels
237
Relay Board
238
Motherboard
238
Table 11-6: Relay Board Control Devices
238
Table 11-7: Analog Output Test Function - Nominal Values
239
Table 11-8: Status Outputs Check Pin out
239
Cpu
240
Rs-232 Communication
240
Shutter System
241
Figure 11-5: Manual Activation of the UV Light Shutter
241
PMT Sensor
242
PMT Preamplifier Board
242
PMT Temperature Control PCA
242
High Voltage Power Supply
242
Pneumatic Sensor Assembly
243
Table 11-9: Example of HVPS Power Supply Outputs
243
Sample Pressure
244
IZS Option
244
Box Temperature
244
PMT Temperature
244
Service Procedures
245
Disk-On-Module Replacement
245
Sensor Module Repair & Cleaning
247
Figure 11-6: Sensor Module Wiring and Pneumatic Fittings
247
Figure 11-7: Sensor Module Mounting Screws
248
Figure 11-8: Sample Chamber Mounting Bracket
249
Figure 11-9: Hex Screw between Lens Housing and Sample Chamber
250
Figure 11-10: UV Lens Housing / Filter Housing
251
Figure 11-11: PMT UV Filter Housing Disassembled
251
Figure 11-12: Disassembling the Shutter Assembly
253
Figure 11-13: Shutter Assembly
254
Figure 11-14. UV Lamp Adjustment
255
Table 11-10: UV Lamp Signal Troubleshooting
255
Figure 11-15: Location of UV Reference Detector Potentiometer
256
Figure 11-16: PMT Assembly - Exploded View
258
Figure 11-17: Pre-Amplifier Board (Preamp PCA) Layout
260
Frequently Asked Questions (Faqs)
262
Technical Assistance
263
Principles of Operation
265
Sulfur Dioxide
265
SO Ultraviolet Fluorescence Measurement Principle
265
Sensor Principles of Operation
265
Figure 12-1: UV Absorption
266
The UV Light Path
268
Figure 12-2: UV Light Path
269
UV Source Lamp
269
Figure 12-3: Source UV Lamp Construction
270
The PMT
270
The Reference Detector
270
UV Lamp Shutter & PMT Offset
270
Figure 12-4: Excitation Lamp UV Spectrum Before/After Filtration
271
Optical Filters
271
Figure 12-5: PMT Optical Filter Bandwidth
272
Figure 12-6: Effects of Focusing Source UV in Sample Chamber
273
Optical Lenses
273
Measurement Interferences
274
Oxygen
275
Paramagnetic Measurement of O
275
Sensor Principles of Operation
275
O 2 Sensor Operation Within the T100 Analyzer
276
Figure 12-7: Oxygen Sensor - Principles of Operation
276
Carbon Dioxide
277
NDIR Measurement of CO
277
Figure 12-8: CO 2 Sensor Principles of Operation
277
Electronic Operation of the CO
278
Figure 12-9: CO 2 Sensor Option PCA Layout and Electronic Connections
278
Operation Within the T100 Analyzer
278
Sensor
278
Pneumatic Operation
279
Sample Gas Flow
279
Figure 12-10: Gas Flow and Location of Critical Flow Orifice
279
Flow Rate Control
280
Figure 12-11: Flow Control Assembly & Critical Flow Orifice
280
Hydrocarbon Scrubber (Kicker)
281
Figure 12-12: T100 Hydrocarbon Scrubber (Kicker)
281
Teledyne API - T100 UV Fluorescence so Analyzer
282
Pneumatic Sensors
282
Electronic Operation
283
Figure 12-13: T100 Electronic Block Diagram
283
Cpu
285
Figure 12-14: CPU Board Annotated
285
Figure 12-15: T100 Sensor Module
286
Sensor Module
286
Figure 12-16: T100 Sample Chamber
287
Figure 12-17: PMT Housing Assembly
288
Photo Multiplier Tube (PMT)
288
Figure 12-18: Basic PMT Design
289
Figure 12-19: PMT Cooling System
290
PMT Cooling System
290
PMT Preamplifier
291
Figure 12-20: PMT Preamp Block Diagram
292
Pneumatic Sensor Board
293
Relay Board
293
Figure 12-21: Relay Board Status LED Locations
294
Table 12-1: Relay Board Status Led's
294
Motherboard
295
Analog Outputs
296
External Digital I/O
297
I 2 C Data Bus
297
Power Supply/ Circuit Breaker
297
Power up Circuit
297
Figure 12-22: Power Distribution Block Diagram
298
Front Panel/Display Interface
299
LVDS Transmitter Board
299
Front Panel Interface PCA
299
Figure 12-23: Front Panel and Display Interface Block Diagram
299
Software Operation
300
Adaptive Filter
300
Figure 12-24: Basic Software Operation
300
Calibration - Slope and Offset
301
Temperature and Pressure Compensation (TPC) Feature
301
Figure 12-25: Calibration Slope and Offset
301
Internal Data Acquisition System (DAS)
302
Glossary
303
Index
307
Appendix A - Version Specific Software Documentation
311
Appendix A-1: Software Menu Trees
313
Appendix A-2: Setup Variables for Serial I/O
321
Appendix A-3: Warnings and Test Functions
322
Appendix A-4: Signal I/O Definitions
325
Appendix A-5: das Functions
331
Appendix A-6: Terminal Command Designators
335
Appendix A-7: Modbus Register Map
337
Appendix B - Spare Parts
341
Appendix C - Repair Questionnaire
349
Appendix D - Interconnect Diagram
349
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