Ricoh Aficio SG 3100DN Manuals

Manuals and User Guides for Ricoh Aficio SG 3100DN. We have 1 Ricoh Aficio SG 3100DN manual available for free PDF download: Field Service Manual

Ricoh Aficio SG 3100DN Field Service Manual

Ricoh Aficio SG 3100DN Field Service Manual (360 pages)

Brand: Ricoh | Category: Printer | Size: 4.25 MB

Table of Contents

Table of Contents

12
- Safety Instructions, Conventions
  
  3
- Product Information
  
  19
- Specifications
  
  19
- Overview
  
  20
  - Before You Begin
    20
    
    What this Manual Contains
    20
    
    Print Cartridges
    22
    
    Printer Models and Options
    22
    
    Ink Collector Unit
    23
  - Main Machine
    24
    
    Front View
    24
    
    Left View
    25
    
    Rear View
    25
  - Options
    26
- Installation
  
  27
- Preparation
  
  27
  - Environment
    27
  - Choosing a Location
    27
  - Minimum Space Requirements
    28
  - Power Source
    29
- Using the Operation Panel
  
  30
- Installation
  
  41
- Important Information
  
  42
- Preventive Maintenance
  
  45
- PM Table
  
  45
  - Service Call Procedures
    45
- Replacement and Adjustment
  
  47
- Before Replacing Parts
  
  47
  - Removal Table
    47
  - Required Tools
    49
- Common Procedures
  
  50
  - Simple Removals
    50
    
    Duplex Unit (J028/J029/J035)
    50
    
    Ink Collector Unit
    50
  - Covers
    52
    
    Cover Names
    52
    
    Order of Cover Removal
    53
    
    Rear Cover, Top Cover
    53
    
    Right Cover
    55
    
    Right Front Cover
    55
    
    Left Cover
    57
    
    Port Cover
    57
    
    Canopy Cover
    58
    
    Front Cover, Operation Panel Board
    58
    
    Re-Assembly
    60
  - Unlocking, Moving the Carriage
    64
- Maintenance Unit, Right Ink Sump
  
  66
  - Maintenance Unit
    66
  - Right Ink Sump
    69
- Encoders
  
  71
- Boards
  
  80
  - Psu
    80
  - Hvps
    81
  - Printer Engine CTL Board
    83
    
    Before Replacement
    83
    
    CTL Board Replacement
    84
    
    After Replacement
    85
  - Wireless LAN Board (J029 Only)
    88
- Motors
  
  91
  - Horizontal Motor
    91
  - Vertical Motor
    93
  - Fan, Fan Bracket
    95
- Clutches
  
  97
  - Feed Clutch
    97
    
    Re-Installation
    98
- Transport Belt
  
  99
  - Transport Belt, Charge Roller, Pressure Plate, Pressure Rollers
    99
- Sensors, Switches
  
  103
  - Vertical Encoder Sensor
    103
  - Ink Level Sensor
    104
  - 1St Registration Sensor
    106
  - 2Nd Registration Sensor
    108
  - Air Purge Detection Switch
    109
  - Top Cover Switch
    111
  - Right Front Cover Switch
    112
  - Temperature/Humidity Sensor
    114
  - Trailing Edge Sensor
    114
  - Paper End Sensor
    115
  - Duplex Unit Set/Cover Open Switch
    115
  - Bypass Drawer Connector
    117
- Drive Switching Module and Ink Tube Guide
  
  120
  - Drive Switching Module
    120
  - Ink Tube Guide
    122
- Rollers
  
  123
  - Paper Feed Roller (J027/J028/J029)
    123
    
    Re-Installation
    126
  - Paper Feed Roller (J035)
    126
    
    Re-Installation
    129
  - Connecting Rollers
    129
- Carriage Unit
  
  130
  - Replacing the Carriage Unit
    132
    
    Accessories
    132
    
    Preparation
    132
    
    Re-Installation
    135
    
    After Replacing the Carriage
    137
- Print Head Cleaning and Adjustment
  
  139
  - Preparing for Test Printing
    139
  - Nozzle Check
    139
    
    Nozzle Check Pattern
    139
  - Color Demo Print
    140
  - Print Head Cleaning
    141
  - Print Head Flushing
    142
  - Adjust Paper Feed
    143
  - Head Position
    145
  - Registration
    146
- Cleaning
  
  149
  - Maintenance Unit Cleaning
    149
  - Connecting Rollers Cleaning
    150
  - Transport Belt Cleaning
    151
  - Friction Pad Cleaning
    152
  - Horizontal Encoder Strip Cleaning
    154
    
    Cleaning Procedure
    154
  - Horizontal Encoder Sensor Cleaning
    156
  - Vertical Encoder Wheel Cleaning
    157
- Refurbishing
  
  159
  - Swap and Repair Flow
    159
    
    Before Shipping from Customer Site to Repair Center
    159
    
    What You Need
    160
  - Refurbishing Flow
    160
  - Purging
    161
  - Clean the Machine
    162
- System Maintenance Reference
  
  163
- Service Program Mode
  
  163
- SP Mode Service Tables
  
  164
  - SP Table Key
    164
  - Sp3-XXX
    165
    
    Reset and Restoration Settings
    165
    
    Maintenance, Replacement
    166
  - Sp5-XXX
    166
    
    Input Check: Sensors
    166
    
    Input Check: Temperature and Humidity
    167
    
    Input Check: Air
    168
    
    Input Check: Ink Cartridge Set Sensors
    168
    
    Input Check: Ink Cartridge Levels
    169
    
    Print an Engine Maintenance Summary
    169
  - Sp7-XXX
    169
    
    Display Count: Machine Total
    169
    
    Date Display SC Log
    170
    
    Display Count: User Cleaning
    170
    
    Display Count: User Flushing
    170
    
    Display Jam Log
    171
    
    Display Total Count: Jam Log
    171
    
    Display Total Count: SC Log
    171
- Status Reports
  
  173
  - Page Counter
    174
  - Config. List
    176
  - Service Summary
    178
  - Engine Summary Chart
    179
- Firmware Updates
  
  183
  - Operating Environment and Other Requirements
    183
  - Update Cautions
    183
  - Firmware Update Operating Instructions
    184
  - Bidirectional-Enabled
    185
  - Bidirectional-Disabled
    187
- Troubleshooting
  
  191
- Troubleshooting Guide
  
  191
  - Image Problems
    191
    
    Basic Check Points and Specifications
    191
    
    Problems and Solutions
    193
  - Operation Panel Display
    202
  - Operation Panel Messages
    204
- Error Codes
  
  211
  - Service Call Conditions
    211
    
    SC Code Display Patterns and How to Clear Them
    211
  - Service Call Code Tables
    212
  - Jam Codes
    228
    
    Jammed Paper Location
    241
  - Status Monitor Messages
    243
- Energy Saving
  
  247
- Energy Save
  
  247
  - Energy Saver Modes
    247
    
    Return to Standby Mode
    247
    
    Timer Settings
    247
    
    Recommendation
    248
- Paper Save
  
  249
  - Effectiveness of Duplex/Combine Function
    249
    
    Combine Mode
    249
    
    Duplex
    249
    
    Duplex + Combine
    250
    
    Duplex Mode Tables
    250
    
    Recommendation
    250
Table of Contents

257
- 1 Appendix: Specifications
  
  263
  - Specifications
    263
    
    Printer Engine
    263
    
    Quick Comparison
    263
    
    Base Specifications
    264
    
    Ink Cartridge Yield (Target)
    267
    
    Options Available
    267
    
    Print Volume, Service Life
    268
    
    Operating Environment
    269
    
    Transportation and Storage
    271
    
    Multi Bypass Tray BY1040 (J313) Option
    272
    
    Paper Feed Unit TK1160 (J312) Option
    273
    
    Supported Paper Sizes
    273
    
    Operation Specifications
    275
    
    Printing Operation
    275
    
    Print Speed and Resolution
    276
    
    Continuous Print Speed: Monochrome/Full Color
    278
    
    Control Boards
    279
    
    J027(ZICO) Controller
    279
    
    J028/J029/J035 (FIGO) Controller
    281
    
    Interface Specifications
    283
    
    Supported Utilities
    284
- 2 Appendix: SP Mode Tables
  
  285
- 3 Appendix: Troubleshooting Guide
  
  339
  - Troubleshooting Guide
    339
    
    Basic Check Points and Specifications
    339
    
    Image Problems
    339
    
    Problems and Solutions
    341
    
    Operation Panel Display
    350
    
    Operation Panel Messages
    352

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