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Omron MD Series Manuals
Manuals and User Guides for Omron MD Series. We have
2
Omron MD Series manuals available for free PDF download: User Manual
Omron MD Series User Manual (284 pages)
Brand:
Omron
| Category:
Robotics
| Size: 21.48 MB
Table of Contents
Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Dangers
18
Warnings
18
Cautions
24
Precautions for Safe Use
26
Precautions for Correct Use
29
Regulations and Standards
32
Conformance to EU Directives
32
Canada / Industry Standards
32
Conformance to KC Certification
33
Related Manuals
34
Glossary
35
Revision History
38
Overview
39
Intended Use
41
Features and Components
44
Lasers
44
Skins
46
E-STOP Buttons
47
Operator Panel
47
Light Discs and Strips
48
Charging Contacts
48
User Connections Area
49
Payload Mounting Surface
50
Main Disconnect Switch
50
Drive Train and Suspension
50
AMR Controller
50
Battery
51
Pendant
51
Speakers
52
Charging Station
52
Input and Output Control
53
Wireless Antennas
53
Localization Sensors
53
Autonomous Navigation
55
Labels
57
AMR Information Label
57
Docking Target Information Label
58
Power Supply Box Information Label
58
Battery Information Label
59
AMR Safety and Warning Label Locations
60
Power Supply Box Safety and Warning Label Locations
61
Docking Target Safety and Warning Label Locations
61
Part Numbers
63
Optional Items
64
Fleet Manager
64
Additional E-STOP Buttons
65
Additional Signal Beacons
65
Additional Warning Buzzers
66
Side Lasers
66
Spare Battery
67
Mobile I/O Box
67
High Accuracy Positioning System (HAPS)
67
Cell Alignment Positioning System
67
Maintenance Port Extension Kit
68
Wireless Antenna Extension Kit
68
Operator Panel Relocation Kit
68
FLOW Core Software
69
Mobileplanner Software
69
Fleet Management Software
70
Setnetgo Software
71
Mobilefirmware
72
Driving and Navigation Software
72
Fleet Simulator Software
73
Payload Considerations
74
Payload Structures
75
Power Consumption
76
Coordinate System
77
Specifications
79
Performance Specifications
80
Physical Specifications
81
Dimensions
81
Center of Rotation
84
AMR Center of Gravity
85
Payload Center of Gravity
85
Weights
90
Environmental Specifications
91
AMR Environmental Specifications
91
Charging Station Environmental Specifications
92
Battery Environmental Specifications
92
Pendant Environmental Specifications
92
Other Specifications
93
Laser Specifications
93
Battery Specifications
93
HAPS Specifications
93
Charging Station Specifications
94
Operator Panel Screen
94
Onboard I/O
94
USER PWR Connector
95
COMMS Connector
95
SCPU Connector
95
AUX PLC Connector
96
LIGHTS Connector
96
BUZZ Connector
96
REG PWR Connector
97
Laser Pwr
97
Drive Train
97
Safety Function Performance Levels
98
Stopping Distance and Time
100
Wireless Specifications
102
Path Planning Specifications
102
Installation Introduction
107
Charging Station Installation
108
Repositioning the Docking Target Power Connector
109
Mechanical Connections
109
Charging Paddle Adjustments
110
Electrical Connections
111
Commissioning Procedure
114
Battery Removal and Installation
116
Battery Removal Procedure
117
Battery Installation Procedure
118
Network Connections
120
Default Network Settings
120
Wired Connection Procedure
120
Wireless Connection
121
Electrical Connections
123
User Connections Area
123
Attaching the Payload
131
Payload Structure Mounting Points
131
Overhanging Payloads
132
HAPS Installation and Configuration
133
Front HAPS Sensor Installation
133
Rear HAPS Sensor Installation
134
Tape and Marker Application
136
Software Configuration
137
Goals and Tasks
138
Attaching Warning Labels
140
Commissioning
141
Commissioning Procedure
141
Map Creation Overview
142
Basic Mapping Tasks
143
Side Laser Installation
144
Mounting Considerations
144
Side Laser Wiring Procedure
144
Side Laser Configuration
147
Maintenance Port Extension Procedure
148
Wireless Antenna Relocation Procedure
150
Operator Panel Relocation
152
Relocation Considerations
152
Operator Panel Relocation Procedure
152
Operation
155
Payload Movement and Transfer
157
AMR Start-Up
158
AMR Shut-Down
159
AMR Controller LED Indicators
160
Workspace
161
Physical Barriers
163
Logical Barriers
163
Obstacles
164
Restricted Zones
164
Operating Hazard Zones
164
Payload Transfer Stations
164
Ramps
165
Clearances
167
Rotational Clearances
167
Docking Clearances
167
Narrow Passageway Behavior (Linear)
169
Narrow Passageway Behavior (Non-Linear)
170
U-Turn in a Narrow Passageway
170
U-Turn through a Narrow Doorway
170
Minimum Lane Width
172
Immobilization
173
Battery and Charging
174
Battery Indicators and Controls
175
Charging Station
176
Charging the Battery
178
Balancing the Battery
180
Storing Batteries
181
Operator Panel
182
Brake Release Button
182
Emergency Stop Button
182
Main Screen
182
ON Button
183
OFF Button
183
Mode Selection Switch
183
Pendant Port
184
Maintenance Ethernet Port
185
Main Disconnect Switch
186
Releasing the Brakes
187
Electronic Brake Release
187
Mechanical Brake Release
187
Manually Pushing the AMR
189
Emergency Stop
190
Emergency Stop Recovery Procedure
190
Protective Stops
192
AMR Response During Protective Stops
192
Overspeed Protection
194
Light Discs and Optional Beacon States
195
Driving Straight
195
Turn Signal
195
Emergency Stop
195
Lost
195
Stopped
196
Stopped with Warning
196
Obstacle Detected / Protective Stop
196
Charging
196
Booting
197
Operating Inside a Designated Mutepersonneldetectionsector Area
197
Light Strips and Optional Beacon States
198
Driving Straight
198
Turn Signal
198
Emergency Stop
198
Lost
199
Stopped
199
Stopped with Warning
199
Obstacle Detected / Protective Stop
199
Charging
200
Booting
200
Operating Inside a Designated Mutepersonneldetectionsector Area
200
Pendant Operation
202
Driving with the pendant
203
Warning Buzzer
204
Safety Laser Scanner Zones
205
Safety Zone Pairs
205
Alternate Safety Laser Scanner Zones
227
Wireless Considerations
228
Signal Availability
228
Bandwidth
228
Port Forwarding
229
Motion Limits
230
Emergency Situations
231
Tilt Detection
232
Tilt Detection Event Recovery
232
No Motion Signals
233
Collecting Troubleshooting Information
236
Restoring the Default Configuration
237
Power Supply Box Problems
238
Battery Problems
240
Low Battery Recovery
240
Battery Charging Problems
240
Leaking Batteries
241
Exposure to Liquids
243
AMR Start-Up Problems
244
AMR Controller Errors
245
Operator Panel Information
246
Stop Flags
246
Text Messages
246
Circuit Breakers and Fuses
247
Fuse Panel
247
Circuit Breaker Panel
247
Battery Fuse
248
Localization Problems
249
Other AMR Problems
250
Maintenance Introduction
252
AMR Lock-Out Tag-Out Procedure
254
Inspection Intervals
255
Charging Station Lock-Out Tag-Out Procedure
256
Lifting the AMR
257
Mechanical Brake Inspection Procedure
259
Docking Target Charging Contacts Inspection
260
AMR Charging Contact Inspection
261
Safety and Warning Labels
262
Cleaning
263
Cleaning Intervals
263
Cleaning AMR Charging Contacts
263
Cleaning the Power Supply Box Cooling Ducts
264
Cleaning Lasers Lenses
265
Cleaning Caster Treads
265
Cleaning Drive Wheels
265
Replacing Items
267
Removing and Replacing Skins
267
Removing and Replacing Operator Panel
268
Parts List
272
Network Port Allocation
274
Input and Output Control
276
Shipping the AMR
277
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Omron MD Series User Manual (258 pages)
Autonomous Mobile Robot
Brand:
Omron
| Category:
Robotics
| Size: 13.74 MB
Table of Contents
Table of Contents
8
Intended Audience
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Dangers
18
Warnings
18
Cautions
24
Precautions for Safe Use
26
Precautions for Correct Use
29
Regulations and Standards
32
Conformance to EU Directives
32
Canada / Industry Standards
32
Conformance to KC Certification
33
Related Manuals
34
Glossary
35
Overview
39
Intended Use
41
Features and Components
44
Lasers
44
Skins
46
E-STOP Buttons
47
Operator Panel
47
Charging Contacts
48
Light Discs and Strips
48
User Connections Area
49
Payload Mounting Surface
50
Main Disconnect Switch
50
Drive Train and Suspension
50
AMR Controller
50
Battery
51
Pendant
51
Speakers
52
Charging Station
52
Input and Output Control
53
Localization Sensors
53
Autonomous Navigation
54
Labels
56
AMR Information Label
56
Docking Target Information Label
56
Power Supply Box Information Label
57
Battery Information Label
58
AMR Safety and Warning Label Locations
58
Power Supply Box Safety and Warning Label Locations
59
Docking Target Safety and Warning Label Locations
60
Part Numbers
62
Optional Items
63
Fleet Manager
63
Additional E-STOP Buttons
64
Additional Signal Beacons
64
Additional Warning Buzzers
65
Side Lasers
65
Spare Battery
66
High-Accuracy Positioning System
66
Cell Alignment Positioning System
67
Software
68
ARAM Software
69
System Requirements
69
Aramcentral Software
70
Mobileplanner Software
70
ARCL Programming Language
71
Integration Toolkit
71
Setnetgo Software
72
Payload Considerations
73
Payload Structures
73
Power Consumption
75
Coordinate System
76
Specifications
78
Performance Specifications
78
Physical Specifications
79
Dimensions
79
Center of Rotation
82
Payload Center of Gravity
83
AMR Center of Gravity
83
Weights
84
Environmental Specifications
85
AMR Environmental Specifications
85
Charging Station Environmental Specifications
85
Battery Environmental Specifications
86
Pendant Environmental Specifications
86
Other Specifications
87
Laser Specifications
87
Battery Specifications
87
HAPS Specifications
87
Charging Station Specifications
87
Operator Panel Screen
88
Onboard I/O
88
USER PWR Connector
88
AUX PLC Connector
89
SCPU Connector
89
COMMS Connector
89
LIGHTS Connector
90
BUZZ Connector
90
REG PWR Connector
90
Laser Pwr
91
Drive Train
91
Safety Function Performance Levels
91
Stopping Distance and Time
94
Wireless Specifications
95
Installation
97
Installation Introduction
98
Charging Station Installation
99
Mechanical Connections
100
Repositioning the Docking Target Power Connector
100
Charging Paddle Adjustments
101
Electrical Connections
102
Commissioning Procedure
104
Battery Removal and Installation
106
Battery Installation Procedure
107
Battery Removal Procedure
107
Default Network Settings
109
Network Connections
109
Wired Connection Procedure
109
Wireless Connection
110
Electrical Connections
112
User Connections Area
112
Attaching the Payload
120
Payload Structure Mounting Points
120
Overhanging Payloads
121
HAPS Installation and Configuration
122
Tape and Marker Application
122
Software Configuration
123
Goals and Tasks
124
Attaching Warning Labels
126
Commissioning
127
Commissioning Procedure
127
Map Creation Overview
128
Basic Mapping Tasks
129
Operator Panel Relocation
130
Operation
133
Payload Movement and Transfer
135
AMR Start-Up
136
AMR Shut-Down
137
AMR Controller LED Indicators
138
Workspace
139
Physical Barriers
140
Logical Barriers
141
Obstacles
141
Restricted Zones
141
Operating Hazard Zones
142
Payload Transfer Stations
142
Ramps
143
Clearances
145
Rotational Clearances
145
Docking Clearances
146
Narrow Passageway Behavior (Linear)
148
Narrow Passageway Behavior (Non-Linear)
149
U-Turn in a Narrow Passageway
149
U-Turn through a Narrow Doorway
149
Minimum Lane Width
151
Immobilization
152
Battery and Charging
153
Battery Indicators and Controls
153
Balancing the Battery
159
Charging Station
159
Storing Batteries
160
Brake Release Button
161
Emergency Stop Button
161
Main Screen
161
Operator Panel
161
Mode Selection Switch
162
OFF Button
162
ON Button
162
Pendant Port
163
Maintenance Ethernet Port
164
Main Disconnect Switch
165
Electronic Brake Release
166
Mechanical Brake Release
166
Releasing the Brakes
166
Manually Pushing the AMR
168
Emergency Stop
169
Emergency Stop Recovery Procedure
169
AMR Response During Protective Stops
171
Protective Stops
171
Overspeed Protection
173
Driving Straight
174
Emergency Stop
174
Light Discs and Optional Beacon States
174
Lost
174
Turn Signal
174
Charging
175
Obstacle Detected / Protective Stop
175
Stopped
175
Stopped with Warning
175
Booting
176
Operating Inside a Designated Mutepersonneldetectionsector Area
176
Driving Straight
177
Emergency Stop
177
Light Strips and Optional Beacon States
177
Turn Signal
177
Lost
178
Obstacle Detected / Protective Stop
178
Stopped
178
Stopped with Warning
178
Booting
179
Charging
179
Operating Inside a Designated Mutepersonneldetectionsector Area
179
Pendant Operation
181
Driving with the pendant
182
Warning Buzzer
183
Safety Laser Scanner Zones
184
Safety Zone Pairs
184
Alternate Safety Laser Scanner Zones
205
Bandwidth
207
Signal Availability
207
Wireless Considerations
207
Port Forwarding
208
Motion Limits
209
Emergency Situations
210
Tilt Detection
211
No Motion Signals
212
Troubleshooting
213
Collecting Troubleshooting Information
214
Restoring the Default Configuration
215
Power Supply Box Problems
216
Battery Charging Problems
218
Battery Problems
218
Low Battery Recovery
218
Leaking Batteries
219
Exposure to Liquids
221
AMR Start-Up Problems
222
AMR Controller Errors
223
Operator Panel Information
224
Stop Flags
224
Text Messages
224
Battery Fuse
225
Circuit Breaker Panel
225
Circuit Breakers and Fuses
225
Fuse Panel
225
Battery Fuse
226
Other AMR Problems
227
Maintenance
229
Maintenance Introduction
230
AMR Lock-Out Tag-Out Procedure
232
Inspection Intervals
233
Charging Station Lock-Out Tag-Out Procedure
234
Lifting the AMR
235
Mechanical Brake Inspection Procedure
237
Docking Target Charging Contacts Inspection
238
AMR Charging Contact Inspection
239
Safety and Warning Labels
240
Cleaning
241
Cleaning AMR Charging Contacts
241
Cleaning Intervals
241
Cleaning the Power Supply Box Cooling Ducts
242
Cleaning Caster Treads
243
Cleaning Drive Wheels
243
Cleaning Lasers Lenses
243
Removing and Replacing Skins
245
Replacing Items
245
Parts List
248
Side Laser Configuration
249
Input and Output Control
250
Shipping the AMR
251
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