Nelson Nelweld 4000 Stud Welding Machine Manuals

Manuals and User Guides for Nelson Nelweld 4000 Stud Welding Machine. We have 1 Nelson Nelweld 4000 Stud Welding Machine manual available for free PDF download: Operation And Service Manual

Nelson Nelweld 4000 Operation And Service Manual

Nelson Nelweld 4000 Operation And Service Manual (69 pages)

Brand: Nelson | Category: Welding System | Size: 3.86 MB

Table of Contents

Nelweld Power Control Unit
2
Limited Warranty
2
Table of Contents
3
1 0 Safety

6
- Safety Symbols
  6
- Safety Concerns
  7
  - Safety Advice
    7
  - Personnel Training
    7
  - Personal Protection Equipment
    7
  - Protective Measures at the Worksite
    7
  - Safety on the Job
    8
  - Electrical Danger
    9
  - Intended Use
    9
  - Guarantee and Liability
    9
  - Copyright
    10
2 Introduction to Stud Welding

12
- Processes
  12
- Principles of the Drawn Arc (Electric Arc) Welding Process
  12
- Principles of the Short Cycle/Gas Arc Welding Process
  12
- Stud Welding Equipment
  13
- Stud Materials
  13
- Stud Welding Setup Parameters
  13
- Stud Welding Practice
  15
- Closing Comments
  21
3 Installation

22
4 Operation

31
- Safety Precautions
  31
- Basic Operation Procedure
  31
- General Description
  32
- Recommended Processes and Equipment
  32
- Design Features
  32
  - Modular Design
    32
  - System Cooling and Thermal Protection
    32
- Operational Features and Controls
  32
  - Power-Up
    32
  - Setting the Current
    33
  - Current Display
    33
  - Setting the Time
    33
  - Time Display
    34
  - Special Functions
    34
  - Setpoints
    34
  - Setpoint Programming
    34
  - Front Panel Lock
    34
  - Status LED Operation
    35
  - Fault Icon Indicator
    35
  - Weld Counter
    35
  - Chuck Stripper
    35
  - Lift Check
    36
  - Weld through Deck Mode
    36
  - Chuck Saver
    36
  - Resetting Default Parameters
    37
  - Diagnostic Mode Enable
    37
  - Quick Retry Enable
    37
  - Loadbank Mode Enable
    37
  - Stud Feed Weld Success Function
    37
  - Calibration Factor
    37
  - KFL Mode Enable
    37
  - Quick Pilot Arc Mode
    37
  - Output Panel Layout
    38
  - RS-232 Port /Cable
    38
- Custom Adjustments
  38
  - Pilot Arc Time Adjustment
    38
  - Hot Plunge Time Adjustment
    38
- Accessories
  38
- Compatible Equipment
  41
- Limitations
  41
  - Duty Cycle
    41
  - Weld Cable Length
    41
5 Maintenance

45
- Safety Precautions
  45
  - Electric Shock Can Kill
    45
- Care and Cleaning
  45
  - Maintenance Schedule
    45
6 Troubleshooting

46
7 Miscellaneous Information

52
- Timing Diagrams
  52
- Timing Diagram Definitions
  53
- Function Code Definitions
  55
- Control Fuses 559
  57
- Declaration of Conformity
  58
8 Diagrams and Parts Lists

59
- Front Section
  59
- Base and Side Cabinet Section
  61
- Transformer and Top Cabinet Section
  63
- Rear Cabinet Section
  65
- Wiring Diagram
  67

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