Nelson N1500i Inverter Stud Welder Manuals

Manuals and User Guides for Nelson N1500i Inverter Stud Welder. We have 3 Nelson N1500i Inverter Stud Welder manuals available for free PDF download: Operation And Service Manual, Operating Manual, Fast Start Manual

Nelson N1500i Operation And Service Manual (150 pages)

Stud welding unit

Brand: Nelson | Category: Welding System | Size: 3.77 MB

Table of Contents
2
Introduction
4
General
4
Unit Description
5
Welding Method
6
Operational Sequence
7
Welding Elements
8
Ceramic Ferrules
8
Material Combinations
9
Technical Data
11
Declaration of Conformity
17
Safety at Work
18
Safety Symbols
18
Safety Notices
19
Intended Use
24
Guarantee and Liability
25
Use of Original NELSON Spare Parts
26
Copyright
26
Delivery and Transport
28
Extent of Delivery
28
Packing and Dispatch
28
Inspection of Incoming Materials
28
Intermediate Range
28
Storage
28
Transport
28
Operating Location
29
Connection and Installation
31
Installation Precautions
31
Connection
31
Arc Blowing Effect
37
Connection Diagram Short-Cycle and Drawn Arc Welding
40
Connection Diagram Shielding Gas
41
Additional Cautions
42
Control and Display Elements
44
Front Panel Controls and Displays
44
Operation
47
Advice on Stud Welding
47
Basic Procedure
48
Weld Parameters
48
Rating Charts
62
N1500I Weld Cycle Timing
65
Drop Time Variables
68
Inspection and Testing of the Weld
69
Weld Process Monitor
73
Plunge Current
76
Pulse Welding (in Main Current)
78
Pulse Cleaning (During the Beginning of Main Arc Stage)
79
Password Reset
80
Demo Mode
80
Cable Resistance Monitor
80
Constant Energy
80
Chuck Change Indicator
81
Configuring the Stud Feed Interface to Act as a 'Weld Complete' Signal
81
F Code F61 - Pulse Cleaning Contaminant to be Cleaned
82
F Code F62 - Gun as Remote
82
Code F63 - Pecker Mode
82
F Code F64 - Fieldbus Selection
82
F Code F65 - Weld Complete 24V Signal
82
Function Codes
83
Error Codes
95
Weld Process Problems
101
Maintenance
105
Care and Cleaning
105
Routine Maintenance
106
Drawings and Parts Lists
108
Explosion Drawing Final Assembly N1500I
108
Chassis Sub ASM
109
Front Panel Assembly
114
Horizontal Panel Assembly
116
Vertical Panel Sub Assembly
118
Troubleshooting
120
How to Use Troubleshooting Guide
120
Problems / Possible Cause / Solution
122
Welding Problems
123
Wiring Diagram Nelweld N1500I
145
Annex
146
Disposal of the Nelweld N1500I
146
Disposal in Accordance with the European Directive
147
Abbreviations
149
Literature
150

Nelson N1500i Operating Manual (91 pages)

FACS Stud Welding System

Brand: Nelson | Category: Welding System | Size: 4.33 MB

Table of Contents
5
Connection and Installation
8
Installation Precautions
8
Connection
8
1Input Connection
10
Single Phase Connections
10
Change Input Voltage (Reconnect)
11
Connection of the Welding Cable
13
Connection of the Control Cable
13
Connection of the Shielding Gas
14
Connection of the Workpiece
16
Arc Blowing Effect
17
Connection Diagram Short-Cycle and Drawn Arc Welding
18
Additional Cautions
20
Specifications
21
Generator Sizing
22
FACS Dot Matrix User Interface
23
Operation
25
Basic Procedure
26
Weld Parameters
27
Lift Distance and Plunge Distance Parameters
28
Calibrate the Gun Drop Time F31
29
Weld Parameter Presets
29
Recommended Weld Parameters
30
Weld Parameters and Settings
31
Parameters for Short Cycle Procedure
32
Parameter for Drawn Arc Procedure
32
Performing a Lift Check
35
Rating Charts
36
Maximum Weld Cable Length
36
Maximum Output & Rated Output
37
Energy Consumption
37
Supply Cable Lengths
38
N1500I Weld Cycle Timing
39
Drop Time Variables
42
Inspection and Testing of the Weld
43
Weld Process Monitor
46
Actual Weld Process Signals
46
Set up Weld Monitor Tolerance
46
Set up a Target of Good Weld
46
Operational Function Codes & Error Codes
49
Function Codes
49
Diagnostic Error Codes
53
Weld Process Problems
56
Maintenance
58
Care and Cleaning
58
Routine Maintenance
59
Drawings and Parts Lists
60
Parts List Final Assembly N1500I
61
Cover Assembly
62
Parts List Cover Assembly
62
Chassis Sub ASM
63
Parts List Chassis Sub ASM
63
Front Panel Assemblies
64
Parts List Front Panel Assemblies
64
Horizontal Panel Assembly
65
Parts List Horizontal Panel Assembly
65
Vertical Panel Assembly
66
Parts List Vertical Panel Assembly
66
FACS Board Set
67
Dot Matrix User Interface
67
Output SMPS
68
Gun Interface
69
Sensing Monitor
70
Troubleshooting
71
How to Use Troubleshooting Guide
71
Problems / Possible Cause / Solution
72
Welding Problems
73
E001 Shorted Control Cable-Fix Control Cable And/Or Gun
74
E002 Primary Voltage Dip too Low-Check Primary Voltage
74
E003 Capacitor Voltage Imbalance
76
E004 Regulation Error-Arc Went out
76
E005 Regulation Error - Short Circuit
77
E006 Input Voltage too High
78
E007 Input Voltage too Low
79
E008 Primary Overcurrent Error
81
E009 Could Not Establish Pilot Arc
81
E010 Capacitor Voltage Could Not be Read
82
E011 Unit too Hot-Please Wait
82
E012 Short Circuit-Check Gun Lift Setting
83
E013 Weld Failed - out of Tolerance
84
E014 Warning - Cold Plunge - Stud Hit after Current was Shut off
85
E017 Warning - Pilot Blew out
85
E018 Warning - Drop Time Is too Long for Short Cycle
86
Additional Warning - WAIT Is on Upper Display and CYCLE or CAP Is on Lower Display
87
Wiring Diagram Nelweld N1500I
88
Spare Parts List for N1500I
90
Contact Information
91

Nelson N1500i Fast Start Manual (37 pages)

Stud welding unit

Brand: Nelson | Category: Welding System | Size: 1.53 MB

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