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N800iTM
Nelson N800iTM Manuals
Manuals and User Guides for Nelson N800iTM. We have
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Nelson N800iTM manual available for free PDF download: Operation And Service Manual
Nelson N800iTM Operation And Service Manual (142 pages)
Stud welding unit
Brand:
Nelson
| Category:
Welding System
| Size: 4.32 MB
Table of Contents
Table of Contents
2
Introduction
5
General
5
Unit Description
6
Welding Method
7
Operational Sequence
8
Welding Elements
9
Ceramic Ferrules
9
Material Combinations
10
Technical Data
12
Safety at Work
19
Safety Symbols
19
Safety Notices
20
Intended Use
26
Guarantee and Liability
27
Use of Original NELSON Spare Parts
28
Copyright
28
Delivery and Transport
29
Extent of Delivery
29
Packing and Dispatch
29
Inspection of Incoming Materials
29
Intermediate Range
29
Storage
29
Transport
29
Operating Location
30
Connection and Installation
32
Installation Precautions
32
Connection
32
Arc Blowing Effect
38
Connection Diagram Short-Cycle and Drawn Arc Welding
40
Connection Diagram Shielding Gas
41
Additional Cautions
42
Control and Display Elements
44
Front Panel Controls and Displays
44
Operation
47
Advice on Stud Welding
47
Basic Procedure
48
Weld Parameters
48
Rating Charts
60
N800I Weld Cycle Timing
61
Drop Time Variables
64
Inspection and Testing of the Weld
65
Weld Process Monitor
69
Plunge Current
72
Pulse Welding (in Main Current)
73
Pulse Cleaning (During the Beginning of Main Arc Stage)
74
Password Reset
75
Demo Mode
75
Cable Resistance Monitor
75
Constant Energy
76
Chuck Change Indicator
77
Configuring the Stud Feed Interface to Act as a 'Weld Complete' Signal
77
F Code F61 - Pulse Cleaning Contaminant to be Cleaned
78
F Code F62 - Gun as Remote
78
Code F63 - Pecker Mode
78
F Code F64 - Fieldbus Selection
78
F Code F65 - Weld Complete 24V Signal
78
Function Codes
79
Error Codes
91
Weld Quality Problems
97
Maintenance
101
Care and Cleaning
101
Routine Maintenance
102
Drawings and Parts Lists
103
Explosion Drawing Final Assembly N800I
103
Cover Assembly
106
Chassis Sub ASM
107
Front Panel Assembly
109
Vertical Panel Assembly
111
Troubleshooting
113
How to Use Troubleshooting Guide
113
Problems / Possible Cause / Solution
115
Welding Problems
116
Wiring Diagram Nelweld N800I
138
Annex
139
Disposal of the Nelweld N800I
139
Disposal in Accordance with the European Directive
140
Abbreviations
141
Literature
142
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