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Welding System
SHIELD-ARC SA-250
Lincoln Electric SHIELD-ARC SA-250 Manuals
Manuals and User Guides for Lincoln Electric SHIELD-ARC SA-250. We have
2
Lincoln Electric SHIELD-ARC SA-250 manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric SHIELD-ARC SA-250 Service Manual (111 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.44 MB
Table of Contents
Master for All Sections
6
Safety
2
Electric Shock Can Kill
3
Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Location and Ventilation
9
Storing
9
Pre-Operation Engine Service
10
Stacking
10
Tilting
10
Lifting
10
High Altitude Operation
10
Oil
10
Fuel
10
Battery Connections
10
Cooling System
11
Muffler
11
Exhaust Spark Arrester
11
Trailer
11
Electrical Output Connections
12
Welding Cable Connections
12
Machine Grounding
13
Auxiliary Power Receptacles, Plugs, and Hand-Held Equipment
13
Circuit Breakers
13
Operation Section B Safety Instructions
15
Operation...............................................................................................................................section B Safety Instructions
15
Recommended Applications
15
Operation
16
Operating Instructions
16
Safety Instructions
16
General Description
16
Recommended Applications
17
Operational Features and Controls
17
Design Features
17
Generator
17
Welder
17
Welding Capability
18
Limitations
18
Controls and Settings
19
Welder/Generator Controls
19
Control of Welding Current
20
Diesel Engine Controls
21
Engine Operation
22
Before Starting the Engine
22
Starting the Engine
22
Break-In Period
23
Cold Weather Starting
23
Stopping the Engine
23
Welding Operation
24
DC Constant Current Stick or TIG Welding
24
Auxiliary Power
26
Accessories
27
Accessories
28
Options/Accessories
28
TIG Welding Accessories
29
Connection of Lincoln Electric Wire Feeders
30
Connection of the K488 SG Control Module and K487 Magnum Spool Gun
34
Routine and Periodic Maintenance
35
Maintenance
36
Safety Precautions
36
Routine and Periodic Maintenance
36
Change the Oil
36
Engine Maintenance
36
Maintenance
36
Change the Oil Filter
37
Fuel
37
Air Cleaner
38
Fuel Filter
38
How to Eliminate Air from the Fuel System
39
Cooling System
41
Tightening the Fan Belt
42
Engine Maintenance Schedule
43
Battery Maintenance
44
Charging the Battery
44
Checking Electrolyte Level
44
Checking Specific Gravity
44
Cleaning the Battery
44
Cable Connections
45
Commutator and Brushes
45
Current Range Selector Contacts
45
Nameplates
45
Welder/Generator Maintenance
45
Idler Maintenance
46
Major Component Locations
47
Theory of Operation
49
Theory of Operation
50
General Description
50
Battery, Starter, Engine Alternator, and Protection Circuits
50
Engine, Generator Armature and Frame, Alternator Stator and Rotor
51
Auxiliary and Field Feedback Coils
51
Excitation (Flashing
51
Current Range Selector
52
Engine Idler Circuit
52
Fine Current Adjustment
52
Interpole and Series Coils
52
DC Generator Machines
53
Troubleshooting & Repair Section
55
Troubleshooting and Repair
56
Troubleshooting & Repair Section
56
How to Use Troubleshooting Guide
56
PC Board Troubleshooting Procedures
57
Troubleshooting Guide
58
Alternator Rotor Test
67
Slip Rings
68
Field Shunt Winding Test
71
Idler Solenoid Test
74
Engine Throttle Adjustment Test
76
Flashing the Fields
80
Normal Open Circuit Voltage Waveform (115VAC Supply
82
Normal Open Circuit DC Weld Voltage Waveform
83
Typical DC Weld Output Voltage Waveform
84
Alternator Rotor Removal and Replacement
85
Alternator Stator Removal and Replacement
90
Generator Frame Removal and Replacement
95
Generator Armature Removal and Replacement
101
Retest after Repair
103
Wiring Diagram
107
Electrical Diagrams
109
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Lincoln Electric SHIELD-ARC SA-250 Operator's Manual (33 pages)
For Machines with Code Numbers 10890
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.48 MB
Table of Contents
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Pre-Operation Installation
9
Safety Precautions
9
Exhaust Spark Arrester
9
Location/Ventilation
9
Machine Grounding
9
Lift Bail
9
Trailers
9
Polarity Control and Cable Sizes
10
Pre-Operation Service
10
Oil
10
Fuel
10
Cooling System
10
Battery Charging
11
Operation
12
Safety Precautions
12
General Description
12
Engine Operation
13
Stopping the Engine
13
Typical Fuel Consumption
13
Welder Operation
14
Duty Cycle
14
Control of Welding Current
14
Idler Operation
14
Auxiliary Power
15
Accessories
16
Optional Features (Field Installed
16
Maintenance
17
Bearings
17
Commutator and Brushes
17
Cooling System
17
General Instructions
17
Idler Maintenance
18
Nameplates
18
Purging Air from Fuel System
18
Engine Service Chart
19
How to Use Troubleshooting Guide
20
Welder Troubleshooting
21
Engine Troubleshooting Guide
22
Electronic Idler Troubleshooting Guide
24
Troubleshooting
20
Wiring Diagrams
26
Dimension Print
27
Diagrams
26
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