Kubota WSM V1505-E4B Manuals

Manuals and User Guides for Kubota WSM V1505-E4B. We have 1 Kubota WSM V1505-E4B manual available for free PDF download: Workshop Manual

Kubota WSM V1505-E4B Workshop Manual (168 pages)

Brand: Kubota | Category: Engine | Size: 12.85 MB

Table of Contents
7
Safety
13
Safety First
15
Working Precautions
15
Preparing for Emergencies
15
Working Cautions
16
Starting Machine Safely
16
Preventing Fires
17
Preventing Acid Burns
17
Avoiding High Pressure Fluid
17
Avoiding Hot Exhaust
18
Cleaning Exhaust Filter
18
General
19
General Working Precautions
21
Tightening Bolts and Nuts
21
Applying Thread-Locking Fluid
21
Installing Circlips
22
Handling Liquid Gasket
22
Replacing O-Rings
22
Replacing Oil Seals
23
Handling the Battery
23
Handling Wire Harness
24
Handling Fuses
25
Handling Connectors
25
Wiring Color
26
Dispose Fluids Correctly
26
Engine Identification
29
Engine Model Name and Engine Serial Number
29
E4B Engine
30
Cylinder Number
31
Information
33
Specifications
33
Specification for D1005-E4B, D1105-E4B
33
Specification for D1305-E4B, V1505-E4B
35
Specification for D1005-E4BG, D1105-E4BG
36
Specification for D1305-E4BG, V1505-E4BG
37
Performance Curves
38
Performance Curve for D1005-E4B
38
Performance Curve for D1105-E4B
41
Performance Curve for D1305-E4B
42
Performance Curve for V1505-E4B
43
Dimensions
44
Dimension for D1005-E4B, D1105-E4B
44
Dimension for D1305-E4B
45
Dimension for V1505-E4B
46
Dimension for D1005-E4BG, D1105-E4BG, V1505-E4BG
47
Dimension for D1305-E4BG
49
Special Tools
51
Diesel Engine Compression Tester (for Nozzle Hole)
51
Injection Pump Pressure Tester
51
Valve Guide Replacing Tool
52
Bushing Replacing Tool
52
Flywheel Stopper
53
Governor Gear Holder Bushing Replacing Tool
54
Crank Sleeve Setter
54
Maintenance
57
Maintenance Checklist
59
Check and Maintenance
63
Daily Check Points
63
Checking Engine Oil Level
63
Checking and Fill Coolant
63
Check Points of Initial 50 Hours
64
Changing Engine Oil
64
Replacing Oil Filter Cartridge
64
Check Point of Every 50 Hours
65
Checking Fuel Hose
65
Check Points of Every 100 Hours
66
Cleaning Air Cleaner Element
66
Cleaning Fuel Filter
66
Checking Fan Belt Tension
66
Checking Fan Belt Damage and Wear
67
Checking Battery Electrolyte Level
68
Changing Engine Oil
68
Replacing Oil Filter Cartridge
68
Checking Radiator Hoses and Clamp Bands
69
Checking Intake Air Line
69
Replacing Oil Filter Cartridge (for BG Type)
69
Replacing Fuel Filter Cartridge
69
Replacing Fuel Filter Element
70
Cleaning Water Jacket and Radiator Interior
70
Replacing Fan Belt
71
Check Points of Every 1 or 2 Months
72
Recharging Battery
72
Checking Battery Specific Gravity
73
Check Points of Every 1 Year
73
Replacing Air Cleaner Element
73
Checking Valve Clearance
73
Check Points of Every 1500 Hours
74
Checking Nozzle Spraying Condition
74
Checking Fuel Injection Pressure
74
Checking Valve Seat Tightness
75
Check Points of Every 3000 Hours
75
Checking Injection Timing
75
Checking Injection Pump
76
Check Points of Every 2 Years
77
Replacing Intake Air Line
77
Replacing Battery
77
Replacing Radiator Hoses and Clamp Bands
77
Replacing Fuel Hoses and Clamp Bands
78
Changing Radiator Coolant (L.L.C.)
79
Engine
81
Mechanism
83
Engine Body
83
Closed Breather
83
Function of Closed Breather
83
Half-Floating Head Cover
83
Outline of Half-Floating Head Cover (for D1305-E4B/E4BG)
83
Governor
83
Structure of Three Lever Type Fork Lever (for Standard Type)
83
Structure of Two Lever Type Fork Lever (for BG Type)
85
Boost Compensator
86
Function of Boost Compensator
86
Servicing
87
Troubleshooting
87
Troubleshooting for 05-E4, 05-E4BG
87
Servicing Specifications
91
Servicing Specification for Engine
91
Tightening Torques
98
Tightening Torques of Screws, Bolts and Nuts for General Use
98
Tightening Torques of Screws, Bolts and Nuts for Special Use
98
Checking and Adjusting
99
Checking Compression Pressure of Cylinder
99
Checking Valve Clearance
100
Checking Engine Oil Pressure
100
Checking Fan Belt Tension
101
Checking Fan Belt Damage and Wear
102
Checking Radiator Cap Air Leakage
102
Checking Radiator Water Leakage
102
Checking Opening Temperature of Thermostat Valve
103
Checking Injection Timing
103
Checking Fuel Tightness of Pump Element
104
Checking Fuel Tightness of Delivery Valve
105
Checking Injection Nozzle Spraying Condition
105
Checking Fuel Injection Pressure
106
Checking Nozzle Valve Seat Tightness
106
Adjusting Injection Nozzle
107
Checking Battery Voltage
107
Checking Battery Specific Gravity
108
Checking Starter Motor
109
Checking Magnetic Switch of Starter
110
Checking Magnetic Switch Continuity
110
Checking Alternator on Unit
111
Checking Voltage of Glow Lead Terminal
111
Checking Glow Plug Continuity
112
Checking Engine Stop Solenoid
112
Disassembling and Assembling
113
Draining Oil and Coolant
113
Removing Air Cleaner and Muffler
113
Removing Alternator and Fan Belt
113
Removing Cylinder Head Cover
113
Removing Injection Pipes
114
Removing Nozzle Holder Assembly and Glow Plug
114
Removing Nozzle Heat Seal
114
Removing Rocker Arm and Push Rod
115
Removing Cylinder Head and Cylinder Head Gasket
116
Removing Tappets
116
Removing Valves
117
Removing Thermostat Assembly
117
Removing Oil Pan and Oil Strainer (for Extended Oil Pan)
117
Removing Fan Drive Pulley
118
Removing Gear Case
118
Removing Boost Compensator (Equipped with R24 Model)
119
Removing Speed Control Plate
120
Removing Injection Pump
120
Removing Oil Pan and Oil Strainer (for Standard Oil Pan)
122
Removing Connecting Rod
123
Removing Pistons
123
Removing Piston Ring and Connecting Rod
124
Removing Flywheel
125
Removing Bearing Case Cover
125
Removing Crankshaft Assembly (Except D1305-E4B/E4BG)
126
Removing Crankshaft Assembly (D1305-E4B/E4BG)
126
Removing Main Bearing Case Assembly
127
Removing Alternator
127
Removing Starter (Electromagnetic Drive Type)
128
Removing Starter (Gear Reduction Type)
130
Servicing
131
Checking Cylinder Head Top Clearance
131
Checking Cylinder Head Surface Flatness
132
Checking Cylinder Head Flaw
133
Checking Valve Recessing
133
Adjusting Valve Lapping
134
Checking Clearance between Valve Stem and Valve Guide
134
Replacing Valve Guide
135
Adjusting Valve Angle
136
Adjusting Valve Seat
136
Checking Free Length of Valve Spring
137
Checking Tilt of Valve Spring
137
Checking Set Load of Valve Spring
137
Checking Oil Clearance between Rocker Arm and Rocker Arm Shaft
138
Checking Push Rod Alignment
138
Checking Oil Clearance between Tappet and Tappet Guide Bore
138
Checking Clearance between Outer Rotor and Pump Body
139
Checking Side Clearance of Idle Gear 1, 2
139
Checking Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
140
Replacing Idle Gear Bushing
140
Checking Side Clearance of Camshaft
141
Checking Camshaft Alignment
141
Checking Cam Height
141
Checking Oil Clearance between Camshaft Journal and Crankcase Bore
142
Checking Piston Pin Bore I.D
142
Checking Oil Clearance between Piston Pin and Small End Bushing
143
Replacing Small End Bushing
143
Checking Connecting Rod Alignment
144
Checking Piston Ring Gap
144
Checking Clearance between Piston Ring and Ring Groove
146
Checking Side Clearance of Crankshaft
146
Checking Crankshaft Alignment
147
Checking Oil Clearance between Crankpin and Crankpin Bearing
147
Checking Oil Clearance between Crankshaft Journal and Crankshaft Bearing 1
148
Replacing Crankshaft Bearing 1
150
Checking Oil Clearance between Crankshaft Journal and Crankshaft Bearing 2, 3
150
Replacing Crankshaft Sleeve
152
Checking Cylinder Wear
152
Adjusting Cylinder Correction (over Size)
153
Checking Clearance between Inner Rotor and Outer Rotor
154
Checking Clearance between Outer Rotor and Pump Body
154
Checking Clearance between Rotor and Cover
155
Checking Overrunning Clutch of Starter
155
Checking Commutator and Mica of Starter
156
Checking Brush Wear of Starter
157
Checking Brush Holder of Starter
158
Checking Armature Coil of Starter
158
Checking Field Coil of Starter
158
Checking Bearing of Alternator
159
Checking Stator of Alternator
159
Checking Rotor of Alternator
159
Checking Slip Ring of Alternator
160
Checking Brush Wear of Alternator
160
Checking Rectifier
161
Checking IC Regulator
161

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Kubota WSM V1505-E4B Workshop Manual (168 pages)

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