KTM Freeride 250 R EU 2014 Manuals

KTM Freeride 250 R EU 2014 Manuals

Manuals and User Guides for KTM Freeride 250 R EU 2014. We have 2 KTM Freeride 250 R EU 2014 manuals available for free PDF download: Repair Manual, Setup Instructions

KTM Freeride 250 R EU 2014 Repair Manual

KTM Freeride 250 R EU 2014 Repair Manual (222 pages)

Brand: KTM | Category: Motorcycle | Size: 10.75 MB

Table of Contents

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Notes

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Key Number
  10
- Engine Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

14
7 Handlebar, Controls

34
8 Frame

37
- Removing the Engine Guard
  37
- Installing the Engine Guard
  37
9 Shock Absorber, Swingarm

38
10 Exhaust

59
11 Air Filter

61
12 Fuel Tank, Seat, Trim

63
- Opening the Filler Cap
  63
- Refueling
  63
- Closing the Filler Cap
  64
- Folding the Seat up
  64
- Locking the Seat
  64
- Removing the Seat
  65
- Mounting the Seat
  65
- Taking off the Spoiler
  65
- Mounting the Spoiler
  66
- Removing the Fuel Tank
  67
- Installing the Fuel Tank
  67
- Fuel Tap
  68
13 Mask, Fender

69
14 Wheels

71
15 Wiring Harness, Battery

81
16 Brake System

86
17 Lighting System, Instruments

97
- Setting the Speedometer
  97
- Setting Kilometers or Miles
  98
- Setting the Clock
  98
- Setting the Wheel Circumference
  98
- Setting the Service Display
  99
- Checking the Headlight Setting
  99
- Adjusting the Headlight Range
  100
- Changing the Turn Signal Bulb
  100
- Changing the Headlight Bulb
  100
- Changing the Speedometer Battery
  101
18 30/Engine

103
- 30/Engine
  103
- Removing the Engine
  103
- Installing the Engine
  106
- Engine Disassembly
  110
- Clamping the Engine into the Engine Work Stand
  110
- Draining the Gear Oil
  111
- Removing the Clutch Push Rod
  111
- Removing the Shift Lever
  111
- Removing the Spacer
  111
- Removing the Starter Motor
  112
- Removing the Cylinder Head
  113
- Removing the Cylinder
  114
- Removing the Piston
  114
- Removing the Water Pump Cover
  115
- Removing the Clutch Cover
  115
- Removing the Clutch Discs
  115
- Removing the Clutch Basket
  116
- Removing the Shift Shaft
  117
- Removing the Shift Drum Locating Unit
  117
- Removing the Locking Lever
  117
- Removing the Rotor
  117
- Removing the Reed Valve Housing
  118
- Removing the Left Engine Case Section
  118
- Removing the Shift Rails
  119
- Removing the Shift Drum
  119
- Removing the Shift Forks
  119
- Removing the Transmission Shafts
  119
- Removing the Crankshaft
  119
- Work on Individual Parts
  120
- Work on the Right Section of the Engine Case
  120
- Work on the Left Section of the Engine Case
  121
- Removing the Crankshaft Bearing Inner Race
  121
- Installing the Crankshaft Bearing Inner Race
  122
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  122
- Checking the Crankshaft Run-Out at the Bearing Pin
  123
- Checking/Measuring the Cylinder
  123
- Cylinder - Nikasil ® Coating
  124
- Checking/Measuring the Piston
  124
- Checking the Piston Ring End Gap
  125
- Piston/Cylinder - Measuring the Mounting Clearance
  125
- Checking the Reed Valve Housing, Reed Valve, and Intake Flange
  125
- Work on the Clutch Cover
  126
- Checking the Clutch
  127
- Preassembling the Shift Shaft
  128
- Checking the Shift Mechanism
  129
- Disassembling the Main Shaft
  130
- Disassembling the Countershaft
  131
- Checking the Transmission
  131
- Assembling the Main Shaft
  132
- Assembling the Countershaft
  133
- Checking the Electric Starter Drive
  135
- Engine Assembly
  136
- Installing the Crankshaft
  136
- Installing the Transmission Shafts
  136
  - Installing the Shift Forks
    137
  - Installing the Shift Drum
    137
  - Installing the Shift Rails
    137
  - Installing the Left Engine Case Section
    137
  - Installing the Reed Valve Housing
    138
  - Installing the Rotor
    138
  - Installing the Locking Lever
    139
  - Installing the Shift Drum Locating Unit
    139
  - Installing the Shift Shaft
    139
  - Installing the Clutch Basket
    139
  - Installing the Clutch Discs
    140
  - Installing the Clutch Cover
    141
  - Installing the Water Pump Cover
    141
  - Installing the Piston
    142
  - Installing the Cylinder
    142
  - Checking the X-Distance
    143
  - Adjusting the X-Distance
    143
  - Installing the Cylinder Head
    144
  - Installing the Starter Motor
    144
  - Installing the Spacer
    146
  - Installing the Shift Lever
    146
  - Installing the Clutch Push Rod
    147
  - Installing the Gear Oil Drain Plug
    147
  - Removing the Engine from the Work Stand
    147
19 Carburetor

148
- Choke
  148
- Carburetor - Adjusting Idle
  148
- Emptying the Carburetor Float Chamber
  149
- Removing the Carburetor
  149
- Installing the Carburetor
  150
- Checking/Setting the Carburetor Components
  151
- Disassembling the Carburetor
  151
- Checking the Choke Slide
  153
- Checking the Jet Needle
  153
- Checking the Throttle Slide
  153
- Checking the Float Needle Valve
  154
- Assembling the Carburetor
  154
- Checking/Adjusting the Float Level
  155
20 Clutch

157
21 Water Pump, Cooling System

159
- Checking the Antifreeze and Coolant Level
  159
- Checking the Coolant Level
  159
- Draining the Coolant
  160
- Refilling Coolant
  160
22 Lubrication System

162
- Changing the Gear Oil
  162
- Draining the Gear Oil
  162
- Filling in Gear Oil
  163
- Checking the Gear Oil Level
  163
- Adding Gear Oil
  163
23 Ignition System

165
24 Electric Starter

171
- Checking the Starter Motor
  171
25 Technical Data

172
- Engine
  172
- Engine Tolerance, Wear Limits
  172
- Engine Tightening Torques
  173
- Capacities
  173
- Gear Oil
  173
- Coolant
  173
- Fuel
  173
- Chassis
  174
- Electrical System
  174
- Tires
  175
- Fork
  175
- Shock Absorber
  175
- Chassis Tightening Torques
  176
- Carburetor
  177
- Carburetor Tuning
  178
26 Cleaning, Care

179
- Cleaning the Motorcycle
  179
- Checks and Maintenance Steps for Winter Operation
  180
27 Storage

181
- Preparing for Use after Storage
  181
28 Service Schedule

182
- Service Work (as Additional Order)
  183
29 Wiring Diagram

184
- Freeride 250 R EU)
  184
- Freeride 250 R EU)
  186
- Freeride 250 R EU)
  188
- Freeride 250 R EU)
  190
- Freeride 250 R EU)
  192
- Freeride 250 R AUS)
  194
- Freeride 250 R AUS)
  196
- Freeride 250 R AUS)
  198
- Freeride 250 R AUS)
  200
- Freeride 250 R AUS)
  202
30 Substances

204
31 Auxiliary Substances

206
32 Special Tools

208
33 Standards

217
- Index
  218

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KTM Freeride 250 R EU 2014 Setup Instructions

KTM Freeride 250 R EU 2014 Setup Instructions (25 pages)

Brand: KTM | Category: Motorcycle | Size: 0.87 MB

Table of Contents

Means of Representation
4
Safety Advice
5
Work Rules
5
Operating and Auxiliary Substances
5
Tighten Screw
11
Recharging the Battery
14
Checking the Headlight Setting
17
Technical Data - Tightening Torques for Chassis
20
Auxiliary Substances
22

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