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Manuals and User Guides for Komatsu HD405-8. We have
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Komatsu HD405-8 manual available for free PDF download: Operation & Maintenance Manual
Komatsu HD405-8 Operation & Maintenance Manual (464 pages)
DUMP TRUCK
Brand:
Komatsu
| Category:
Trucks
| Size: 23.81 MB
Table of Contents
Table of Contents
19
Komatsu Machine Operator Privacy Policy
5
Safety Information
8
Noise
9
Vibration Levels
10
Vibration - Operating Condition
10
Guide to Reduce Vibration Levels on Machine
10
Introduction
12
Main Use of Machine
12
Directions of Machine
12
Visibility from Operator's Seat
12
Engine Technology to Conform Exhaust Gas Emission
14
Product Information
15
Location of Product Identification Number (Pin)/Machine Serial No. Plate
15
Location of Engine Number Plate
15
Fluorinated Greenhouse Gases
16
Service Meter Location
16
Your Machine Serial Numbers and Distributor
16
Serial Plate
17
Declaration of Conformity
18
Table of Contents
19
Safety
23
Safety Labels
24
Location of Safety Labels
25
Contents of Safety Labels
28
General Precautions Common to Operation and Maintenance
35
Precautions before Starting Operation
35
Preparations for Safe Operation
35
Precautions to Prevent Fire
36
Precautions When Getting on or off Machine
38
Do Not Get Caught in Work Equipment
40
Precautions Related to Protective Structures
40
Unauthorized Modification
41
Precautions Related to Attachments and Options
41
Precautions When Running Engine Inside Building
41
Precautions for Operation
42
Precautions for Jobsite
42
Start Engine
44
Precautions for Operation
45
Transportation
48
Towing and Being Towed
49
Precautions for Maintenance
50
Precautions before Starting Inspection and Maintenance
50
Precautions for Check and Maintenance
54
Tires
58
Precautions for Def
60
General Character and Precautions for Handling
60
Precautions for Adding
60
Precautions for Storing
60
Precautions for Fire Hazard and Leakage
60
Other Precautions
60
Operation
61
General View
62
Machine Equipment Name
62
Controls and Gauges Names
63
Other Equipment Name
68
Explanation of Components
71
Explanation of Machine Monitor Equipment
71
Switches
164
Control Levers and Pedals
175
Other Equipment
180
Machine Operations and Controls
219
Checks and Adjustment before Starting Engine
219
Method for Starting Engine
253
Method for Operations and Checks after Starting Engine
257
Method for Stopping Engine
259
Method for Checking after Stopping Engine
260
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
260
Method for Shifting Gears
266
Method for Traveling Downhill
267
Method for Turning Machine
285
Method for Loading
286
Method for Dumping
286
Precautions for Operation
288
Method for Parking Machine
289
Method for Checking after Finishing Work
290
Lock
290
Handle Tire
294
Handle Air Conditioner
298
Explanation of Air Conditioner Equipment
299
Method for Operating Air Conditioner
304
Handle Radio
311
Explanation of Radio Equipment
311
Method for Controlling Radio
312
Determine and Maintain Travel Road
316
Transportation
317
Precautions for Transportation
317
Select Transportation Method
317
Method for Securing Machine
317
Precautions for Lifting Machine
317
Cold Weather Operation
321
Cold Weather Operation Information
321
Precautions after Daily Work Completion in Cold Weather
322
After Cold Weather Season
322
Precautions for Long-Term Storage
324
Preparation for Long-Term Storage
324
Maintenance During Long-Term Storage
324
Starting Machine after Long-Term Storage
324
Preparation before Traveling after Long-Term Storage
325
Troubles and Actions
326
Actions When Running out of Fuel
326
Actions if Transmission Has Trouble
326
Method for Lowering Dump Body if Troubles Occur
326
Precautions for Towing Machine
327
Precautions for Discharged Battery
331
Other Trouble
334
Maintenance
341
Precautions for Maintenance
342
Check Service Meter Reading
342
Komatsu Genuine Replacement Parts
342
Komatsu Genuine Lubricants
342
Always Use Clean Washer Fluid
342
Fresh and Clean Lubricants
342
Check Drained Oil and Used Filter
342
Precautions for Refilling Oil or Fuel
342
Precautions for Adding Def
342
Precautions for Welding
342
Precautions for Kdpf
343
Precautions for Scr Assembly
343
Dusty Jobsites
343
Avoid Mixing Oil
343
Lock Inspection Covers
343
Bleed Air from Hydraulic Circuit
343
Precautions When Installing Hydraulic Hoses
343
Checks after Inspection and Maintenance
343
Fuel and Lubricants to Match the Ambient Temperature
344
Precautions for Jack-Up
344
Outline of Maintenance
345
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
345
Handle Electrical Components
349
Standard Tightening Torque for Bolts and Nuts
350
Maintenance Schedule
352
Maintenance Schedule Table
352
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
353
Maintenance Procedure
355
Initial 250 Hours Maintenance (Only after the First 250 Hours)
355
When Required
355
Method for Checking, Cleaning and Replacing Air Cleaner
355
Method for Cleaning Inside of Cooling System
359
Method for Cleaning Radiator Fins, Aftercooler Fins, Oil Cooler Fins, and Air Conditioner Condenser Fins
364
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
365
Method for Rotating Fan in Reverse
365
Method for Cleaning Fin with Compressed Air
367
Method for Checking and Maintenance Air Conditioner
368
Method for Checking Window Washer Fluid Level, Adding Fluid
368
Method for Checking Dump Body
369
Method for Checking Length of Suspension Cylinder
370
Method for Bleeding Air from Brake Circuit
371
Method for Bleeding Air from Fuel Circuit
373
Method for Checking Play of Output Coupling of Output Shaft
374
Select and Check Tires
375
Method for Releasing Parking Brake
377
Checks before Starting
378
Every 250 Hours Maintenance
379
Method for Lubricating
379
Method for Checking and Adding Oil in Differential Case
380
Method for Checking Battery Electrolyte Level
381
Method for Checking Drive Shaft
381
Method for Checking Oil Level in Final Drive Case, Adding Oil
381
Method for Cleaning Transmission Case and Brake Sub-Tank Breather
383
Method for Cleaning Steering and Hoist Oil Tank Breather
384
Method for Checking Foot Brake Performance
385
Method for Checking Frame
385
Method for Checking Retarder Brake Performance
386
Method for Checking and Cleaning Automatic Suspension
387
Method for Checking Parking Brake Performance
387
Method for Checking Function of Accumulator
388
Every 500 Hours Maintenance
389
Method for Replacing Fuel Prefilter Cartridge
391
Method for Replacing Transmission Oil Filter Element
393
Method for Checking Alternator and Air Conditioner Compressor Drive Belt
394
Every 1000 Hours Maintenance
395
Method for Changing Oil in Transmission Case and Brake Sub-Tank, Cleaning Strainer
395
Method for Checking Wear of Front Disc Brake Pads
394
Method for Replacing Brake Oil Filter Element
399
Method for Replacing Fuel Main Filter Cartridge
400
Method for Replacing Fuel Tank Breather Element
402
Method for Lubricating Parking Brake
403
Method for Lubricating
404
Method for Checking Rear Brake Disc Wear Amount
405
Method for Collecting Leaked Oil from Floating Seal
405
Method for Checking for Looseness of Engine Intake Pipe Clamp
406
Method for Replacing Def Tank Breather Element
406
Method for Checking and Lubricating Drive Belt Tension Pulley Assembly of Compressor for Alternator and Air Conditioner
408
Every 2000 Hours Maintenance
409
Method for Replacing Steering and Hoist Oil Filter Element
409
Method for Changing Oil in Final Drive Case
410
Method for Changing Oil in Deferential Case
411
Method for Cleaning Differential Case Breather
411
Method for Checking Accumulator Gas Pressure
412
Method for Checking and Adjusting Engine Valve Clearance
412
Method for Cleaning Hydraulic Tank Strainer
412
Method for Replacing Kccv Filter Element
412
Method for Replacing Def Filter
415
Every 4000 Hours Maintenance
418
Replace Defined Life Parts
418
Method for Changing Oil in Steering and Hoist Oil Tank
418
Method for Checking Alternator
419
Method for Checking Starting Motor
419
Method for Checking Water Pump
419
Method for Lubricating Drive Shaft
419
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
420
Every 4500 Hours Maintenance
421
Method for Cleaning Kdpf
421
Method for Cleaning Def Tank
421
Method for Cleaning Fuel Doser
421
Method for Checking for Missing Fuel Spray Prevention Cap on Fuel Doser Piping, Hardening of Rubber
421
Method for Checking Exhaust Pipe Fire Prevention Cover
421
Every 8000 Hours Maintenance
422
Method for Replacing Engine High-Pressure Piping Clamp
422
Method for Replacing Fuel Spray Prevention Cap
422
Method for Overhauling Starting Motor and Alternator
422
Every 9000 Hours Maintenance
423
Every 15000 Hours Maintenance
423
Method for Replacing Def Hose
423
Method for Replacing Fuel Spray Prevention Cap on Fuel Doser Piping
423
End of Service Life
423
Method for Checking and Replacing Steering-A Arm Mounting Bolt
423
Specifications
425
Specifications: Hd325-8
426
Specifications: Hd405-8
427
Attachments and Options
429
Handling Payload Meter
430
Outline of System
430
Payload Display
431
External Display Lamp
432
Details of Data Stored in Memory of Payload Meter
433
Method for Downloading Data from Connector for Download
434
Display Total Payload and Number of Cycles
436
Display Fuel Consumption Record
438
Setting Machine ID and Open ID
439
Method for Performing Calibration
440
Body Selection
443
Handle Komatsu Traction Control System (Ktcs)
444
Operation of Ktcs
444
Method for Operating Machine When Tires Are Stuck in Ground
444
Handle Speed Limit Function
445
Operation of Speed Limit Function
445
Operation if Troubles on System Occur
446
Replacement Parts
447
Periodic Replacement of Defined Life Parts
448
Defined Life Parts List
448
Consumable Parts
449
Consumable Parts List
449
Recommended Fuel, Coolant, and Lubricant
450
Lubrication Chart
450
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
452
Recommended Brands and Qualities Other than Komatsu Genuine Oils
454
Index
455
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