Komatsu 860E-1KT Manuals

Manuals and User Guides for Komatsu 860E-1KT. We have 2 Komatsu 860E-1KT manuals available for free PDF download: Operation & Maintenance Manual

Komatsu 860E-1KT Operation & Maintenance Manual (188 pages)

DUMP TRUCK

Brand: Komatsu | Category: Construction Equipment | Size: 2.69 MB

Introduction
5
Truck Model Illustration
6
About this Manual
7
Alerts Page
8
Table of Contents
9
Table of Contents
10
Safety
27
General
27
Safety Rules
27
Safety Features
27
Fire Extinguisher and First Aid Kit
27
Clothing and Personal Items
27
Leaving the Operator's Seat
28
Mounting and Dismounting
28
Precautions with High Temperature Fluids
29
Asbestos Dust Hazard Prevention
29
Prevention of Injury by Work Equipment
29
Unauthorized Modification
29
ROPS Precautions
29
Precautions for Attachments
30
Precautions for Starting the Truck
30
Precautions before Operation
30
Safety at the Worksite
30
Fire Prevention
31
Preparing for Operation
31
Ventilation in Enclosed Areas
31
In Operator's Cab - before Starting the Engine
31
Mirrors, Windows and Lights
31
Operating the Truck
32
When Starting the Engine
32
General Truck Operation
32
Traveling in Reverse
33
Traveling
33
Traveling on Slopes
33
Ensuring Good Visibility
33
Operating on Snow or Ice
33
Avoiding Damage to Dump Body
33
Driving Near High Voltage Cables
34
When Dumping
34
Working on Loose Ground
34
When Loading
34
Parking the Truck
34
Towing
34
Working Near Batteries
35
Battery Hazard Prevention
35
Jump Starting with Booster Cables
36
Jump Starting with Receptacles
36
Before Performing Maintenance
37
Warning Tag
37
Stopping the Engine before Service
37
Proper Tools
37
Securing the Dump Body
37
While Performing Maintenance
38
Keep the Truck Clean
38
Attachments
38
Working under the Truck
38
Rotating Fan and Belts
38
Adding Fuel or Oil
38
Radiator Coolant Level
39
Use of Lighting
39
Precautions with the Battery
39
Handling High Pressure Hoses
39
Precautions When Performing Maintenance Near High Temperature or High Pressure
39
Precautions with High Pressure Oil
39
Waste Materials
39
Tires
40
Handling Tires
40
Tire Maintenance
40
Storing Tires after Removal
41
When Repairs Are Necessary
42
Special Precautions for Working on Ac Drive Trucks
43
Engine Shutdown Procedure before Welding or Performing Maintenance
43
Precautions before Welding or Performing Maintenance
44
Additional Job Site Rules
46
Warnings and Cautions
47
Operating Instructions
55
Preparing for Operation
55
Walk Around Inspection
55
Engine Start-Up
60
After Engine Has Started
61
Machine Operation Safety Precautions
62
Operating on the Haul Road
63
Starting on a Grade with Aloaded Truck
63
Passing
64
Loading
64
Dumping
64
Raising the Dump Body
64
Lowering the Dump Body (When Dumping on Flat Ground)
65
Lowering the Dump Body (When Dumping over a Berm or into a Crusher)
65
Operating in Trolley Line Mode
66
Getting on Line
66
Operating on Trolley
67
Getting off Line
67
Line Status Signals
68
Trolley Disconnect
68
Traffic Consideration for Trolley Line Operation
69
Approaching Slow Moving Vehicles in a Trolley Assisted Truck
69
Operating Slow Moving Vehicles on Trolley Assist Ramps
70
Truck Failure While on Trolley
70
Using the Speed Control Feature
71
Safe Parking Procedures
71
Normal Engine Shutdown Procedure
72
Sudden Loss of Engine Power
73
Fuel Depletion
73
Towing
74
Special Wiring Harness
74
Towing Procedure
74
Disabled Truck Operation
77
General
77
Steering and Brake System
77
Components Required
77
Hookup
78
Disabled Truck Dumping Procedure
79
Hookup
79
Raising the Body
79
Lowering the Body
80
Reserve Engine Oil System
81
Operator Cab and Controls
83
Steering Wheel and Controls
84
Horn Button
84
Tilt / Telescope Lever
84
Speed Control Lever
84
Multi-Function Turn Signal Switch
84
Dynamic Retarding
85
Dynamic Retarder/Service Brake Pedal
85
Throttle/Accelerator Pedal
85
Grade/Speed Retard Chart
86
Overhead Panel Components
86
Center Console
87
Directional Control Lever
87
Override/Fault Reset Switch
88
Engine Shutdown Switch
88
Hoist Control Lever
88
Ashtray
89
Lighter
89
Data Store Button
89
Service Engine Light
89
12V Auxiliary Power Outlets
89
Diagnostic Ports
89
Drive System #1
89
Engine (QUANTUM)
89
Drive System #3
89
Engine (CENSE)
89
Operator's Seat
90
Seat Belts
90
Adjustment
90
Passenger Seat (Standard Seat)
91
Seat Belts
91
Adjustment
91
Heater/Air Conditioner Compartment and Controls
92
Fan Speed Control Knob
92
Temperature Control Knob
92
Air Flow Directional Knob
92
Heater/Air Conditioner Vents
92
Instrument Panel
93
Control Symbols
93
Key Switch
95
Speed Control Switch
95
Traction Control Switch
95
Retarding Grid Drier Switch
95
AC Drive System Rest Switch
95
Wheel Brake Lock Switch
96
Pantograph Switch
96
Hazard Warning Lights
96
Heater/Air Conditioner Vents
96
Fuel Level Gauge
96
Hydraulic Oil Temperature Gauge
96
Speedometer/Digital Display
97
Coolant Temperature Gauge
97
Drive System Temperature Gauge
97
Headlight/Panel Illumination Light Switch
97
Ladder Light Switch (3-Way)
97
Backup Light Switch
97
Fog Light Switch
97
Mode Switches
98
Panel Illumination Light Dimmer Switch
98
Right/Left Turn Signal Indicators
98
Digital Display Contrast Buttons
98
Warning Light
98
Status Indicator Lights
99
Body up
99
Parking Brake Applied
99
Propulsion System Not Ready
99
No Propel
100
Engine Warming up
100
Engine Delay
100
Grid Drier
100
Wheel Brake Lock Applied
100
Traction Control
100
Repair Monitor
100
Snapshot
100
Pantograph Energized
101
Pantograph up
101
Service Brake Applied
101
Dynamic Retarding
101
No DC Link Voltage
101
Digital Display Operation
102
Toggling through Main Level Screens
102
Toggling through Warning Screens
103
Entering Payload Meter Data
104
Rear Axl Light Bar
105
Backup Lights
105
Retard Lights
105
Brake Light
105
Backup Alarm
105
Komtrax Plus
106
Operation
106
Basic Precautions
108
Fuses and Circuit Breakers
109
Lubrication and Service
113
General
113
860E-1K Service Capacities
113
Hydraulic Tank Service
113
Adding Oil
113
Cooling System Service
114
Radiator Filling Procedure
114
Coolant Specifications
114
Unacceptable Practices
114
Reserve Engine Oil System
115
Reserve Oil Tank Filling Procedure (Remote Fill)
115
Inline Screen
115
Quick Fill Service Center
116
10 Hour (Daily) Inspections
118
Initial 50 Hour Lubrication and Maintenance Checks
121
Initial 100 Hour Lubrication and Maintenance Checks
121
250 Hour Lubrication and Maintenance Checks
122
500 Hour Lubrication and Maintenance Checks
125
1,000 Hours Lubrication and Maintenance Checks
127
2,000 Hour Maintenance Checks
129
5,000 Hour Maintenance Checks
130
Automatic Lubrication System
131
General Description
131
System Components
133
Filter Assembly
133
Hydraulic Motor and Pump
133
Grease Reservoir
133
Pressure Reducing Valve
133
Flow Control Valve
133
Solenoid Valve
133
Vent Valve
133
Interface Module
133
Grease System Failure Switch
133
System Operation
134
General Instructions
135
Required Lubricant
135
System Priming
135
Filter Assembly
135
Lubricant Pump
136
Pump Housing Oil Level
136
Pump Pressure Control
136
INJECTORS (SL-1 Series "H")
137
Injector Specifications
137
Injector Adjustment
137
Injector Operation
138
Preventive Maintenance Procedures
139
Daily Lubrication System Inspection
139
250 Hour Inspection
139
System Checkout
140
Lubrication Cycle Operation
140
System Troubleshooting Chart
141
Components & Specifications
143
Major Components Descriptions
143
Specifications
145
Payload Meter III
149
Radio/CD Player
175
Operating Instructions
175
General Radio Receiver Functions
175
Turning on the Power
175
One-Hour Timer
175
Adjusting the Volume
176
Display
176
Radio Mode Displays
176
CD Mode Displays
176
Mp3/Usb/Ipod Mode Displays
176
AUX Input Displays
177
CLOCK/ALARM Button
177
Front Auxiliary Mode
177
Rear Auxiliary Mode
177
Adjusting the Receiver Audio Settings
177
Adjusting the Receiver Menu Settings
178
Using the Radio
179
Finding a Station
179
Setting the Presets
179
Using the Clock
180
Setting the Clock
180
Using the Alarm
180
Setting the Alarm
180
Turning the Alarm off
181
Activating Snooze
181
USING the WEATHERBAND (USA Only)
181
Using the Compact Disc Player/Usb
182
Playing a Compact Disc
182
Button Functions
182
Playing an Mp3 Disc/Usb
183
Root Directory
183
Empty Directory or Folder
183
No Folder
183
File Name Display
183
Playing Mp3 Files
183
Button Functions
183
USING an Ipod
184
Playing an Ipod
184
Button Functions
184
Operating Tips
185
Tips about the Audio System
185
Understanding Radio Reception
185
Care of the Compact Discs
185
Troubleshooting
186

Komatsu 860E-1KT Operation & Maintenance Manual (31 pages)

Dump Truck

Brand: Komatsu | Category: Trucks | Size: 0.69 MB

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