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Komatsu 22001 Manuals
Manuals and User Guides for Komatsu 22001. We have
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Komatsu 22001 manual available for free PDF download: Operation & Maintenance Manual
Komatsu 22001 Operation & Maintenance Manual (390 pages)
Brand:
Komatsu
| Category:
Construction Equipment
| Size: 13.82 MB
Table of Contents
Table of Contents
16
Safety Information
5
Noise
6
Vibration Levels
7
Vibration - Operating Condition
7
Guide to Reduce Vibration Levels on Machine
7
Introduction
9
Main Use of Machine
9
Directions of Machine
9
Visibility from Operator's Seat
9
Engine Technology to Conform Exhaust Gas Emission
11
Product Information
12
Location of Product Identification Number (Pin)/Machine Serial No. Plate
12
Location of Epa Regulations, Engine Number Plate
12
Service Meter Location
13
Your Machine Serial Numbers and Distributor
13
Serial Plate
14
Declaration of Conformity
15
Table of Contents
16
Safety
19
Safety Labels
22
Location of Safety Labels
23
Contents of Safety Labels
24
Precautions for Safety-Related Equipment
28
Keep Machine Clean
28
Inspect Machine
28
Wear Well-Fitting Clothes and Protective Equipment
28
Understand the Machine
28
Ensure Safe Operation
28
Preparations for Safe Operation
28
Precautions before Starting Operation
28
General Precautions Common to Operation and Maintenance
28
Precautions to Prevent Fire
29
Precautions for Inside Operator's Compartment
29
Provide Fire Extinguisher and First Aid Kit
29
If any Problem Is Found
29
Actions if Fire Occurs
29
Prevent Fire
30
No Jumping on or off Machine
31
Precautions When Getting on or off Machine
31
Use Handrails and Steps When Getting on or off Machine
31
Lifting of Personnel Prohibited
32
No People on Attachments
32
Precautions When Standing up from Operator's Seat
32
When Leaving Machine
32
Emergency Exit from Operator's Cab
33
Precautions Related to Attachments and Options
33
Unauthorized Modification
33
Precautions Related to Protective Structures
33
Do Not Get Caught in Work Equipment
33
Precautions When Running Engine Inside Building
34
Precautions for Operation
35
Precautions for Jobsite
35
Investigate and Confirm Jobsite Conditions
35
Precautions When Working on Loose Ground
35
Do Not Go Close to High-Voltage Cables
35
Beware of Asbestos Dust
36
Check Signs and Signalman's Signals
36
Ensure Good Visibility
36
Start Engine
37
Use Warning Tags
37
Checks and Adjustment before Starting Engine
37
Precautions When Starting Engine
38
In Cold Weather
38
Start Engine with Jumper Cables
38
Precautions When Traveling
39
Checks before Operation
39
Precautions for Traveling in Forward or Reverse
39
Precautions for Operation
39
Precautions When Traveling on Slopes
40
When Operating
41
Prohibited Operations
41
Method of Using Brakes
41
Precautions When Operating on Snow or Frozen Surfaces
41
Precautions When Parking Machine
41
Precautions When Loading and Unloading
42
Precautions for Transportation
42
Towing and Being Towed
43
Precautions for Towing and Being Towed
43
Precautions for Maintenance
44
Precautions before Starting Inspection and Maintenance
44
Display Warning Tag During Inspection and Maintenance
44
Keep Work Place Clean and Tidy
44
Select Suitable Place for Inspection and Maintenance
44
Only Authorized Personnel
44
Appoint Leader When Working with Others
44
Stop Engine before Carrying out Inspection and Maintenance
44
Two Workers for Maintenance When Engine Is Running
45
Precautions When Installing, Removing, or Storing Attachments
46
Precautions for Working at High Places
46
Work on Machine
46
Precautions When Working under Machine or Work Equipment
46
Handle Battery
47
Precautions for Welding
47
Turn Battery Disconnect Switch to off Position
47
Use Proper Tools
47
Precautions for Inspection and Maintenance
47
Precautions When Using Hammer
48
Precautions for High-Temperature Coolant
49
Precautions for High-Temperature Oil
49
Precautions for High-Temperature Parts
49
High-Pressure Oil
49
Precautions for High-Pressure Fuel
50
Handle High-Pressure Hoses and Piping
50
Precautions for High Voltage
50
Precautions for Noise
50
Precautions for High-Pressure Grease When Adjusting Track Tension
51
Do Not Disassemble Recoil Spring
51
Handle Accumulator
51
Method for Selecting Window Washer Fluid
52
Periodic Replacement of Defined Life Parts
52
Precautions for Disposing of Waste Materials
52
Maintenance of Air Conditioner
52
Precautions for Compressed Air
52
Precautions for Def
54
General Character and Precautions for Handling
54
Precautions for Adding
54
Precautions for Storing
54
Precautions for Fire Hazard and Leakage
54
Other Precautions
54
Operation
55
General View
56
Machine Equipment Name
56
Controls and Gauges Names
58
Explanation of Components
60
Explanation of Machine Monitor Equipment
60
Switches
136
Control Levers and Pedals
142
Other Equipment
149
Machine Operations and Controls
185
Checks and Adjustment before Starting Engine
185
Method for Starting Engine
212
Method for Operations and Checks after Starting Engine
217
Method for Stopping Engine
220
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
222
Shift Gears
224
Method for Switching between Forward and Reverse
229
Method for Steering Machine
230
Recommended Working Modes for Works
232
Precautions for Operation
234
Precautions When Operating on Slope
234
Precautions for Floating Operation
235
Precautions for Using Brake
235
Do Not Modify Cab Glass in any Way that will Obstruct the View
235
Do Not Open Door While Operating Machine
235
Precautions for Blind Spots Caused by Cab and Rops Structures
236
Recommended Applications
236
Method for Adjusting Work Equipment
237
Tips for Longer Undercarriage Life
240
Method for Parking Machine
243
Method for Checking after Finishing Work
244
Lock
245
Handle Air Conditioner
250
Explanation of Air Conditioner Equipment
251
Method for Operating Air Conditioner
255
Handling Radio
264
Explanation of Radio Equipment
264
Method for Controlling Radio
266
Antenna
268
Transportation
269
Travel on Road
269
Precautions for Transporting Machine
269
Transportation Procedure
269
Loading and Unloading with Trailer
269
Method for Lifting Machine
272
Cold Weather Operation
274
Cold Weather Operation Information
274
Precautions after Daily Work Completion
275
After Cold Weather Season
275
Precautions for Long-Term Storage
277
Preparation for Long-Term Storage
277
Maintenance During Long-Term Storage
277
Starting Machine after Long-Term Storage
277
Troubles and Actions
279
Actions When Running out of Fuel
279
Precautions for Towing Machine
279
Precautions for Discharged Battery
281
Other Trouble
284
Maintenance
289
Fresh and Clean Lubricants
290
Precautions for Adding Def
290
Precautions for Refilling Oil or Fuel
290
Check Drained Oil and Used Filter
290
Welding Instructions
290
Always Use Clean Washer Fluid
290
Komatsu Genuine Lubricants
290
Komatsu Genuine Replacement Parts
290
Check Service Meter Reading
290
Precautions for Maintenance
290
Checks after Inspection and Maintenance
291
Precautions When Installing Hydraulic Hoses
291
Bleed Air from Hydraulic Circuit
291
Precautions for Opening and Closing Engine Side Cover
291
Lock Inspection Covers
291
Avoid Mixing Oil
291
Dusty Jobsites
291
Precautions for Scr Assembly
291
Fuel and Lubricants to Match the Ambient Temperature
292
Outline of Maintenance
293
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
293
Handle Electrical Components
297
Handle Hydraulic Components
297
Standard Tightening Torque for Bolts and Nuts
299
Maintenance Schedule
301
Maintenance Schedule Table
301
Initial 250 Hours Maintenance (Only after the First 250 Hours)
303
Maintenance Procedure
303
Method for Checking, Cleaning and Replacing Air Cleaner
303
When Required
303
Method for Cleaning Inside of Cooling System
307
Method for Checking and Adjusting Track Tension
309
Method for Checking Looseness and Tightening Track Shoe Bolts
310
Method for Checking Idler Oil Level
311
Method for Adjusting Idler Clearance
312
Method for Lubricating Universal Joint
313
Method for Inverting and Replacing Cutting Edge and End Bit
314
Method for Checking and Cleaning Radiator Fins, Oil Cooler Fins, Aftercooler Fins, and Air Conditioner Condenser Net
316
Method for Cleaning Fuel Filler Port Strainer
319
Method for Cleaning Fuel Tank Breather
319
Method for Cleaning Hydraulic Tank Breather
319
Method for Checking and Adjusting Alternator and Air Conditioner Compressor Belt Tension
320
Method for Checking Undercarriage Oil
320
Method for Lubricating Door Hinge
321
Method for Replacing Door Damper
321
Method for Checking Door Latch
322
Method for Checking Door Lock Striker
322
Method for Checking Window Washer Fluid Level, Adding Fluid
322
Method for Replacing Wiper Blade
323
Method for Checking and Maintenance Air Conditioner
324
Method for Bleeding Air from Hydraulic Circuit
325
Method for Bleeding Air from Fuelc Circuit
326
Method for Lubricating
327
Checks before Starting
328
Every 250 Hours Maintenance
328
Method for Lubricating
328
Method for Lubricating Equalizer Bar Side Pin
329
Method for Checking Oil Level in Damper Case and Adding Oil
330
Method for Lubricating Equalizer Bar Center Pin
330
Method for Checking Oil Level in Final Drive Case, Adding Oil
331
Method for Checking Battery Electrolyte Level
332
Method for Checking Brake Performance
334
Every 500 Hours Maintenance
335
Method for Replacing Fuel Prefilter Cartridge
337
Method for Replacing Element on Power Train Oil Filter
338
Method for Replacing Air Conditioner Fresh/Recirc Filters
339
Every 1000 Hours Maintenance
340
Method for Changing Oil in Power Train Case, Clean Power Train Pump Strainer and Scavenging Pump Strainer
340
Method for Changing Oil in Final Drive Case
342
Method for Replacing Fuel Main Filter Cartridge
343
Method for Replacing Fuel Tank Breather Element
345
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
346
Method for Checking and Cleaning Additional Fuel Strainer
346
Method for Cleaning Power Train Case Breather
346
Method for Replacing Def Tank Breather Element
347
Method for Replacing Hydraulic Tank Breather Element
347
Every 2000 Hours Maintenance
348
Method for Checking for Loose Rops Mount Bolts
348
Method for Changing Oil in Damper Case and Cleaning Damper Breather
349
Method for Changing Oil in Hydraulic Tank, Replacing Hydraulic Oil Filter Element, and Cleaning Hydraulic Tank Strainer
350
Method for Checking and Adding Pivot Bearing Oil
351
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
352
Method for Checking Alternator
355
Method for Checking and Adjusting Engine Valve Clearance
355
Method for Replacing Kccv Filter Element
355
Method for Replacing Def Filter
357
Every 4000 Hours Maintenance
360
Method for Checking Water Pump
360
Replace Defined Life Parts
360
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
361
Method for Checking Starting Motor
361
Method for Replacing Accumulator (for Control Circuit)
361
Method for Checking Main Frame and Work Equipment (Blade and Ripper)
362
Every 4500 Hours Maintenance
363
Method for Cleaning Def Tank
363
Method for Cleaning Kdpf
363
Check for Missing Fuel Spray Prevention Cap on Fuel Doser Piping, Hardening of Rubber
364
Every 8000 Hours Maintenance
364
Every 9000 Hours Maintenance
364
Method for Cleaning Fuel Doser
364
Method for Replacing Def Hose
364
Method for Replacing Engine High-Pressure Piping Clamp
364
Method for Replacing Fuel Spray Prevention Cap
364
Method for Replacing Fuel Spray Prevention Cap on Fuel Doser Piping
364
Specifications
365
D85Ex-18 Specifications
366
D85Px-18 Specifications
366
Attachments and Options
369
General Precautions
370
Precautions for Safety
370
Track Shoes Selection
371
Selection Procedure of Ripper Point
372
Replacement Parts
373
Defined Life Parts List
374
Periodic Replacement of Defined Life Parts
374
Consumable Parts
375
Lubrication Chart
378
Recommended Fuel, Coolant, and Lubricant
378
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
380
Recommended Brands and Qualities Other than Komatsu Genuine Oils
381
Index
383
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