Husqvarna CR 65 2012 Manuals

Husqvarna CR 65 2012 Manuals

Manuals and User Guides for Husqvarna CR 65 2012. We have 1 Husqvarna CR 65 2012 manual available for free PDF download: Workshop Manual

Husqvarna CR 65 2012 Workshop Manual

Husqvarna CR 65 2012 Workshop Manual (174 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 16.23 MB

Table of Contents

Table of Contents

5
- 1St Edition (09-2011
  2
- Foreword, Table of Contents
  3
  - Tel. ++39 0332 756 558
    3
  - Workshop Manual
    4
  - Table of Contents
    5
  - Workshop Manual
    5
- Important Notices
  7
  - Workshop Manual
    7
  - Workshop Manual
    8
- Workshop Manual
  9
  - Engine
    11
    
    Brakes
    12
    
    Electrical Components Location
    13
- General Information
  9
- Maintenance
  15
- Troubleshooting
  19
- Settings and Adjustments
  25
Table of Contents

26
- Saddle Removal
  28
- Tank Removal
  28
- Remove the Chain/Sprocket Cover Protection Casing
  29
- Throttle Cable Adjustment
  29
- Carburettor Adjustment
  30
- Front Brake Fluid Level Check
  30
- Idle Adjustment
  30
- Front Brake Lever Adjustment
  32
- Lever Distance Adjustment
  32
- Rear Brake Pedal Free Play Adjustment
  33
- Rear Brake Pedal Position Adjustment
  33
- Rear Brake Fluid Level Check
  34
- Oil Level Check
  35
- Oil Replacement
  35
- Coolant Level Check
  36
- Coolant Replacement
  36
- Air Filter Cleaning and Check
  37
- Chain Adjustment
  38
- Chain Cleaning
  39
- Chain Lubrication
  39
- Compression Damping Adjustment (LH Fork Leg)
  39
- Fork Adjustment
  39
- Rebound Damping Adjustment (RH Fork Leg)
  39
- Fork Position Adjustment
  40
- Shock Absorber Spring Preload Adjustment
  41
- Shock Absorber Hydraulic Damping Adjustment
  42
- Handlebar Position Change
  43
- Steering Bearing Clearance Adjustment
  43
- Exhaust System Check
  45
- Tank Supply and Breather Pipe Check
  45
- Sound Deadening Material Replacement
  46
- General Procedures
  49
Table of Contents

50
- Foreword
  51
- Front Mudguard Removal
  52
- Number Holder Removal
  52
- Saddle Removal
  53
- Side Panel Removal
  53
- Exhaust System Removal
  55
- Fuel Tank Removal
  57
- Carburettor Removal from the Engine
  58
- Radiator Removal
  58
- Spark Plug Cap Removal
  58
- Swinging Arm Removal
  60
- Clutch Actuator Removal
  61
- Secondary Drive Chain Removal
  61
- Engine Disassembly
  63
Table of Contents

64
- Cylinder Head, Cylinder and Piston Removal
  65
- Gearbox Oil Drainage Procedure
  65
- Preparation
  65
- Water Pump Disassembly
  66
- Clutch Cover Removal
  67
- Clutch Disassembly
  67
- Primary Drive Sprocket Removal
  68
- Gearbox Control Shaft and Selector Plate Removal
  69
- Kick Start Pedal Shaft Removal
  69
- Intake Flange and Reed Valve Removal
  70
- Chain Sprocket Removal
  71
- Gearbox Control and Shaft Removal
  71
- Splitting the Crankcase
  71
- Crankshaft Removal from Casing
  72
- Process
  72
- Engine Overhaul
  73
Table of Contents

74
Table of Contents

88
Table of Contents

100
- Front Suspension
  101
- Removing Front Fork
  102
- Fork Oil
  103
- Fork Spring Features
  103
- Cleaning the Fork Legs Dust Seals
  104
- Rear Suspension
  105
- Brakes
  113
Table of Contents

114
- Braking System
  115
- Brake Disc
  116
- Checking Brake Pads for Wear / Replacing the Pads
  117
- Pads Installation
  117
- Pads Removal
  117
- Bleeding the Front Braking System
  118
- Bleeding the Rear Braking System
  119
- Changing the Fluid
  120
- Electrical System
  123
Table of Contents

124
- Wiring Diagram
  125
- Electrical Components Location
  126
- Spark Plug
  127
- Handlebar Switches
  128
- Ignition Coil
  128
- Ignition System Resistance Values - Stator
  128
- Left-Hand Switch
  128
- Ignition Static Parameters Measurement with Peak Voltage Adapter
  129
- Important
  130
- Engine Cooling
  131
- Hydraulically Controlled Clutch
  137
- Fuel Supply
  143
- Special Tools
  155
- Tightening Torque Figures
  157
- Chassis and Wheels
  163
  - Chassis
    165
  - Lubrication Points (Lubricant)
    165
  - Front Wheel
    166
  - Rear Wheel
    169
  - Wheel Servicing
    171
  - Wheel Axle Warpage
    171
  - Axle Runout over 100 MM
    171
  - Wheel Spokes
    172
  - Wheel Rim Warpage
    172
  - Rear Chain Sprocket, Secondary Drive Sprocket and Chain
    173

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