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IronMan 240
Hobart IronMan 240 Manuals
Manuals and User Guides for Hobart IronMan 240. We have
1
Hobart IronMan 240 manual available for free PDF download: Owner's Manual
Hobart IronMan 240 Owner's Manual (44 pages)
Brand:
Hobart
| Category:
Welding System
| Size: 1.48 MB
Table of Contents
Table of Contents
2
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Hazards for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Symboles de Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Informations Relatives Aux CEM
12
Section 3 − Definitions
13
Additional Safety Symbols and Definitions
13
Miscellaneous Symbols and Definitions
14
Section 4 − Specifications
15
Serial Number and Rating Label Location
15
Software Licensing Agreement
15
Information about Default Weld Parameters and Settings
15
Welding Power Source Specifications
15
Environmental Specifications
15
Welding Power Source Duty Cycle and Overheating
16
Section 5 − Installation
17
Selecting a Location
17
Weld Output Terminals and Selecting Cable Sizes
18
Connecting Weld Output Cables
18
Installing Work Cable and Clamp
19
Connecting MIG Gun/Spool Gun to Ironman 240
20
Setting Gun Polarity for Wire Type
21
Installing Gas Supply
21
Installing Wire Spool and Adjusting Hub Tension
22
Positioning Jumper Links
23
Electrical Service Guide
23
Connecting Input Power
24
Threading Welding Wire
25
Weld Parameters
26
Section 6 − Operation
28
Controls
28
Section 7 − Maintenance &Troubleshooting
29
Routine Maintenance
29
Unit Overload
29
Changing Drive Roll and Wire Inlet Guide
29
Aligning Drive Rolls and Wire Guide
30
Jog Mode
30
Diagnostic Light
30
Troubleshooting
31
Section 8 − Electrical Diagram
32
Section 9 − Guidelines for Mig Welding (Gmaw)
34
Typical GMAW (MIG) Process Connections
34
Typical GMAW (MIG) Process Control Settings
34
Holding and Positioning Welding Gun
35
Conditions that Affect Weld Bead Shape
35
Gun Movement During Welding
36
Poor Weld Bead Characteristics
36
Good Weld Bead Characteristics
36
Troubleshooting − Excessive Spatter
37
Troubleshooting − Porosity
37
Troubleshooting − Excessive Penetration
37
Troubleshooting − Lack of Penetration
38
Troubleshooting − Incomplete Fusion
38
Troubleshooting − Burn-Through
38
Troubleshooting − Waviness of Bead
39
Troubleshooting − Distortion
39
Common GMAW (MIG) Shielding Gases
40
Troubleshooting Guide for GMAW (MIG) Welding Process
40
Section 10 − Parts List
42
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