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Manuals
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Hobart Manuals
Welding System
CHAMPION 10
Owner's manual
Hobart CHAMPION 10,000 Owner's Manual
Stick (smaw) welding, engine driven welding generator
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Also See for CHAMPION 10,000
:
Specifications
(4 pages)
,
Manual
(4 pages)
,
Owner's manual
(64 pages)
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Table Of Contents
69
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69
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Precautions
Symbol Usage
Arc Welding Hazards
Engine Hazards
Additional Symbols for Installation, Operation, and Maintenance
Principal Safety Standards
EMF Information
Symbol Definitions
Weld, Power and Engine Specifications
Dimensions, Weights and Operating Angles
Auxiliary Power Curve
Engine Prestart Checks (Onan-Powered Units)
Engine Prestart Checks (Kohler-Powered Units)
Activating the Dry Charge Battery
Fuel Consumption
Duty Cycle
Installation
Volt-Ampere Curves
Installing Welding Generator
Connecting the Battery
Installing Exhaust Pipe
Connecting to Weld Output Terminals
Selecting Weld Cable Sizes
Amperage Selection Table for Stick (SMAW) Electrodes
Operating the Welding Generator
Front Panel Controls
Operating Auxiliary Equipment
Standard Receptacles
Optional Auxiliary Power Receptacles
Wiring Optional 240 Volt Plug
Maintenance (Onan-Powered Units)
Maintenance Label (Onan-Powered Units)
Routine Maintenance (Onan-Powered Units)
Servicing Air Cleaner (Onan-Powered Units)
Overload Protection (Onan-Powered Units)
Servicing Optional Spark Arrestor (Onan-Powered Units)
Changing Engine Oil, Oil Filter and Fuel Filter
Adjusting Engine Speed (Onan-Powered Units)
Maintenance Label (Kohler-Powered Units)
Routine Maintenance (Kohler-Powered Units)
Servicing Air Cleaner (Kohler-Powered Units)
Overload Protection (Kohler-Powered Units)
Servicing Optional Spark Arrestor (Kohler-Powered Units)
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
Adjusting Engine Speed (Kohler-Powered Units)
Troubleshooting
Electrical Diagrams
Circuit Diagram for Welding Generator (Onan-Powered Units)
Circuit Diagram for Welding Generator (Kohler-Powered Units)
Auxiliary Power Guidelines
Selecting Equipment
Grounding Generator to Truck or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Approximate Power Requirements for Industrial Motors
Approximate Power Requirements for Farm/Home Equipment
Approximate Power Requirements for Contractor Equipment
Power Required to Start Motor
How Much Power Can Generator Supply?
Typical Connections to Supply Standby Power
Selecting Extension Cord
Stick Welding (Smaw) Guidelines
Stick Welding Procedure
Electrode and Amperage Selection Chart
Striking an Arc - Scratch Start Technique
Striking an Arc - Tapping Technique
Positioning Electrode Holder
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Conditions that Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
Weld Test
Troubleshooting - Porosity
Troubleshooting - Excessive Spatter
Troubleshooting - Incomplete Fusion
Troubleshooting - Lack of Penetration
Troubleshooting - Excessive Penetration
Troubleshooting - Burn-Through
Troubleshooting - Waviness of Bead
Troubleshooting - Distortion
Parts List
Main Assembly (Onan Engine Shown)
Panel, Front W/Components
Generator
Features
Specifications
Engine Specifications
Control Panel
Performance Data
Mounting Specifications
Options
Accessories
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Quick Links
1
Weld, Power and Engine Specifications
2
Troubleshooting
3
Parts List
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Table of Contents
Troubleshooting
Troubleshooting
37
Weld Test
53
Troubleshooting - Incomplete Fusion
54
Troubleshooting - Burn-Through
55
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