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Manuals and User Guides for Guardian 4700. We have
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Guardian 4700 manual available for free PDF download: Repair Manual
Guardian 4700 Repair Manual (72 pages)
QUIETPACT 40 RECREATIONAL VEHICLE GENERATOR
Brand:
Guardian
| Category:
Inverter
| Size: 3.52 MB
Table of Contents
Table of Contents
3
Section 1
5
Safety
5
Generator Fundamentals
5
Magnetism
5
Electromagnetic Fields
5
Electromagnetic Induction
5
A Simple Ac Generator
6
A more Sophisticated Ac Generator
6
Test
7
Field Boost
8
Generator Ac Connection System
8
Generator Fundamentals
8
Section 2
9
Major Generator Components
9
Rotor Assembly
9
Stator Assembly
9
Brush Holder
9
Battery Charge Components
10
Excitation Circuit Components
10
Breather Assembly
11
Section 3
12
Insulation Resistance Tests
12
Effects of Dirt and Moisture
12
Insulation Resistance Testers
12
Drying the Generator
12
Cleaning the Generator
12
Stator Insulation Resistance
13
Testing Rotor Insulation
14
The Megohmmeter
14
Insulation Resistance Tests
14
Section 4
15
Measuring Electricity
15
Meters
15
The vom
15
Measuring Ac Voltage
15
Measuring DC Voltage
15
Measuring Ac Frequency
16
Measuring Current
16
Measuring Resistance
16
Electrical Units
17
Ohm's Law
17
Section 5
18
Engine DC Control System
18
Introduction
18
Operational Analysis
18
Engine Controller Circuit Board
18
Battery
20
7.5 Amp Fuse
21
Fuel Primer Switch
21
Start-Stop Switch
21
Starter Contactor & Motor
22
Troubleshooting Flowcharts
23
If Problem Involves Ac Output
23
Voltage & Frequency Are both High or Low
23
Residual Voltage (5-12 Vac)
24
No Battery Charge Output
25
Excessive Voltage/Frequency Droop When Load Is Applied
26
Priming Function Does Not Work
26
Engine will Not Crank
27
Engine Cranks but will Not Start
28
Engine Starts Hard and Runs Rough
29
Engine Starts then Shuts down
30
Problem 10 - 7.5 Amp (F1) Fuse Blowing
31
Troubleshooting Flowcharts
31
Section 7
32
Diagnostic Tests
32
Check No-Load Voltage and Frequency
32
Check Engine Governor
32
Test Excitation Circuit Breaker
33
Fixed Excitation Test/Rotor Amp Draw
33
Wire Continuity
34
Check Field Boost
34
Test Stator DPE Winding
35
Check Sensing Leads/Power Windings
36
Check Brush Leads
37
Check Brushes & Slip Rings
37
Check Rotor Assembly
37
Check Main Circuit Breakers
38
Check Load Voltage & Frequency
38
Check Load Watts & Amperage
38
Check Battery Charge Output
39
Check Battery Charge Rectifier
39
Battery Charge Resistor
39
Try Cranking the Engine
40
Test Primer Switch
40
Check Fuel Pump
41
Check 7.5 Amp Fuse
42
Check Battery & Cables
42
Check Power Supply to Circuit Board
42
Check Start-Stop Switch
43
Check Power Supply to Wire 56
44
Check Starter Contactor
44
Check Starter Motor
45
Check Fuel Supply
45
Check Wire 14 Power Supply
46
TEST 30 - Check Wire 18
46
Check Fuel Solenoid
46
Check Ignition Spark
47
Check Spark Plug
48
Check Ignition Coil
48
Check Valve Adjustment
49
Check Carburetion
50
Check Choke Solenoid
50
Check Engine / Cylinder Leak down Test / Compression Test
52
Check Oil Pressure Switch
52
Check Oil Temperature Switch
53
Test Choke Heater
54
Diagnostic Tests
54
Section 8
55
Assembly
55
Major Disassembly
55
Enclosure/Panels
55
Rotor/Stator Removal
55
Flywheel/Ignition Coil Removal
55
Section 9
56
Exploded Views / Part Numbers
56
Enclosure Drawing
56
Generator Drawing
58
Control Panel Drawing
60
H/Sh Engine Drawing
62
Major Features and Dimensions
66
Section 10
67
Specifications & Charts
67
Generator Specifications
67
Nominal Resistances of Generator Windings at 68°F
67
Engine Speeds and Voltage Specifications
67
Torque Specifications
68
Section 11
70
Electrical Data
70
Electrical Schematic and Wiring Diagram
70
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