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Guardian 4706 Manuals
Manuals and User Guides for Guardian 4706. We have
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Guardian 4706 manual available for free PDF download: Repair Manual
Guardian 4706 Repair Manual (92 pages)
RECREATIONAL VEHICLE GENERATOR
Brand:
Guardian
| Category:
Portable Generator
| Size: 8.8 MB
Table of Contents
Table of Contents
3
S S E E C C T T I I O O N N 1 1
5
Magnetism
5
Electromagnetic Fields
5
Electromagnetic Induction
5
A Simple Ac Generator
6
A more Sophisticated Ac Generator
6
Field Boost
8
Generator Ac Connection System
8
S S E E C C T T I I O O N N 1 1
8
G G E E N N E E R R a a T T O O R R F F U U N N D D a a M M E E N N T T a a L L S
9
Rotor Assembly
10
Stator Assembly
10
Brush Holder
11
Battery Charge Components
11
Excitation Circuit Components
11
Crankcase Breather
12
S S E E C C T T I I O O N N 2 2
12
Effects of Dirt and Moisture
14
Insulation Resistance Testers
14
Drying the Generator
14
Cleaning the Generator
14
Stator Insulation Resistance
15
Test
15
Testing Rotor Insulation
16
The Megohmmeter
16
S S E E C C T T I I O O N N 3 3
16
Meters
17
The vom
17
Measuring Ac Voltage
17
Measuring DC Voltage
17
Measuring Ac Frequency
18
Measuring Current
18
Measuring Resistance
18
Electrical Units
19
Ohm's Law
19
S S E E C C T T I I O O N N 4 4
19
Introduction
20
Operational Analysis
20
Engine Controller Circuit Board
26
Battery
26
7.5 Amp Fuse
27
Fuel Primer Switch
27
Start-Stop Switch
27
Starter Contactor Relay & Starter Motor
28
If Problem Involves Ac Output
29
Voltage & Frequency Are both High or Low
29
S S E E C C T T I I O O N N 6 6
29
Generator Produces Zero Voltage or Residual Voltage (5-12 Vac)
30
No Battery Charge Output
31
Excessive Voltage/Frequency Droop When Load Is Applied
32
Priming Function Does Not Work (Gasoline Models)
32
Engine will Not Crank
33
Engine Cranks but will Not Start (Gasoline Units)
34
Engine Cranks but will Not Start (Lp Units)
35
Engine Starts Hard and Runs Rough (Gasoline Units)
36
Engine Starts Hard and Runs Rough (Lp Units)
36
Engine Starts then Shuts down
38
Problem 10 - 7.5 Amp (F1) Fuse Blowing
39
Introduction
40
Check No-Load Voltage and Frequency
40
Check Engine Governor
40
Test Excitation Circuit Breaker
41
Fixed Excitation Test/Rotor Amp Draw
41
Wire Continuity
42
Check Field Boost
43
Test Stator DPE Winding
43
Check Sensing Leads/Power Windings
44
Check Brush Leads
45
Check Brushes & Slip Rings
45
Test
45
Check Rotor Assembly
46
Check Main Circuit Breaker
46
Check Load Voltage & Frequency
47
Check Load Watts & Amperage
47
Check Battery Charge Output
47
Check Battery Charge Rectifier
47
Check Battery Charge Windings/Battery Charge Resistor
48
Try Cranking the Engine
49
Test Primer Switch
49
Test
50
Check Fuel Pump
50
Check 7.5 Amp Fuse
51
Check Battery & Cables
51
Check Power Supply to Circuit Board
51
Check Start-Stop Switch
52
Check Power Supply to Wire 56
53
Check Starter Contactor Relay
53
TEST 26A Check Starter Contactor
54
Check Starter Contactor
54
Check Starter Motor
54
Check Fuel Supply
56
Check Wire 14 Power Supply
58
TEST 30 - Check Wire 18
58
(Gasoline Models)
59
Check Ignition Spark
59
Check Spark Plugs
61
Check and Adjust Ignition Magnetos
61
Check Valve Adjustment
63
Check Carburetion
64
Check Choke Solenoid
64
Check Engine / Cylinder Leak down Test / Compression Test
66
Check Oil Pressure Switch
67
Test Oil Temperature Switch
67
Test Choke Heater
68
Check LPG Fuel Solenoid
68
S S E E C C T T I I O O N N 7 7
68
Major Disassembly
70
Enclosure/Panel Removal
70
Stator Removal
70
Rotor Removal
70
Belt Tensioning
71
Engine Removal
71
Startor Removal
71
Flywheel/Magneto Removal
72
S S E E C C T T I I O O N N 8 8
72
Base & Pulley Drawing
74
Enclosure Drawing
76
Sheet Metal Drawing
78
Control Panel Drawing
80
Twin Engine Drawing
82
Lp Regulator Drawing
84
S S E E C C T T I I O O N N 9 9
84
Major Features and Dimensions
86
Generator Specifications
87
Nominal Resistances of Generator Windings at 68°F
87
Engine Speeds and Voltage Specifications
88
Torque Specifications
88
S S E E C C T T I I O O N N 1 1 0 0
88
Electrical Schematic and Wiring Diagram
90
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