Sign In
Upload
Manuals
Brands
Genie Manuals
Lifting Systems
GTH-1544
Genie GTH-1544 Manuals
Manuals and User Guides for Genie GTH-1544. We have
2
Genie GTH-1544 manuals available for free PDF download: Service And Repair Manual, Maintenance Manual
Genie GTH-1544 Service And Repair Manual (152 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 15.06 MB
Table of Contents
Introduction
2
Revision History
3
Gth-1544
3
Gth-1544
4
Serial Number Legend
5
Gth-1544
5
Gth-1544
6
Safety Rules
7
Gth-1544
7
Table of Contents
9
Gth-1544
11
Part
12
Specifi Cations
13
Machine Specifi Cations
13
Performance Specifi Cations
14
Hydraulic Specifi Cations
15
Hydraulic Component Specifi Cations
16
Function Manifold Specifi Cations
17
Air Conditioner Refrigerant Specifi Cations
17
Perkins 1204E-E44TA Engine
18
Deutz TCD 4.1 L4 Engine
19
Dana Integral Gear Box Shift on Fly
20
Dana Axle
20
Hydraulic Hose and Fitting Torque Specifi Cations
21
Torque Procedure
22
Repair Procedures
25
Boom Components
26
Boom Proximity Switch
26
How to Replace the Boom Wear Pads
27
How to Adjust the Boom Angle Proximity Switch
27
How to Remove the Lifting Fork Frame
28
How to Replace the Boom Retract Chains
28
How to Replace the Boom Extend Chains
30
How to Remove the Boom
31
How to Disassemble the Boom
32
Boom Lift Cylinder Removal
35
Boom Extend Cylinder Removal
36
Repair Procedures, Continued
37
Fork Level Cylinder Removal
37
How to Replace the Fork Level Cylinder Hoses
38
How to Remove the Fork Tilt Cylinder
39
Operator's Compartment Removal
41
Machine Controls
43
How to Remove the Steering Column
43
How to Remove the Steering Wheel
43
How to Remove the Steer Rotation Actuator
44
How to Remove the Joystick
44
How to Remove the Brake Pedal Assembly
45
How to Remove the Gauge Cluster Assembly
45
How to Remove the Fuel and Hydraulic Tank
46
Engines Repair
48
How to Retrieve Engine Fault Codes
48
Transmission
49
How to Remove the Axle
49
Gearbox
49
Hydraulic Pumps
51
How to Test the Boom and Steering Function Pump
51
How to Remove the Boom and Steering Function Pump
52
How to Install the Boom and Steering Function Pump
53
How to Prime the Boom and Steering Function Pump
54
How to Adjust the Boom and Steering Function Pump Standby Pressure
54
How to Adjust the Boom and Steering Function Pump Pressure Compensator
55
Auxiliary Gear Pump Testing
56
Auxiliary Gear Pump Removal
56
How to Install the Auxiliary Gear Pump
57
How to Prime the Auxiliary Gear Pump
58
How to Test the Hydrostatic Transmission Pump
59
How to Remove the Hydrostatic Transmission Pump
60
How to Install the Hydrostatic Transmission Pump
61
How to Prime the Hydrostatic Transmission Pump
62
Function Manifold
63
How to Set the Steer Pressure
63
How to Remove the Function Manifold
64
How to Test the Function Manifold
65
How to Remove the Auxiliary Function Manifold
66
How to Test the Auxiliary Function Manifold
67
Function Manifold Components
68
Auxiliary Function Manifold Components
69
Valve Coils
70
How to Test a Coil
70
Valve Coil Resistance Specification
70
How to Test a Coil Diode
71
Fault Codes
73
Before Troubleshooting
73
Diagnostic Display
74
Active Codes Vs Stored Codes
74
Engine Fault Codes - Models with Deutz TCD 4.1 L4
75
How to Troubleshoot the Perkins 1204E-E44TA Engine
114
Schematics
115
General Repair Process
115
Electrical and Hydraulic Symbol Legends
116
Electrical Schematic - Deutz
117
Electrical Schematic - Perkins
133
Hydraulic Schematic - Deutz Engine
147
Hydraulic Schematic - Deutz Engine
148
Hydraulic Schematic - Perkins Engine
149
Advertisement
Genie GTH-1544 Maintenance Manual (65 pages)
Telehandlers
Brand:
Genie
| Category:
Forklifts
| Size: 1.04 MB
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Table of Contents
8
Specifications
11
Machine Specifications
11
Air Conditioner Refrigerant Specifications
12
September
12
Performance Specifications
13
September
14
Torque Specifications
15
Tires and Wheels
15
September
15
Powertrain Specifications
16
Operator and Maintenance Manuals
16
September
16
Deutz Engine Models
17
John Deere Engine Models
17
Perkins Engine Models
18
Transmission Specifications
19
Axle Specifications
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic Oil Specifications
23
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
September
27
Maintenance Procedures
29
Introduction
29
Section 3 Maintenance Procedures
29
Maintenance Schedule
31
Pre-Delivery Preparation Report
32
Scheduled and Programmed Maintenance Inspection Report
33
Commissioning Procedures
34
Perform 50 Hour Service
34
Perform Engine Maintenance - 50 Hours
34
Perform 150 Hour Service
35
Quarterly Maintenance Procedures
36
Check for Open Bulletins and Owner Registration
36
Battery Inspection
37
Inspect the Electrical Wiring
38
Check the Boom Wear Pads
39
Check the Exhaust System
41
Inspect the Tires, Wheels and Lug Nut Torque
41
Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
42
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
42
Visual Inspection of the Hydraulic Oil
44
Inspect the Engine Air Filter
45
Lubricate the Driveshaft
45
Inspect and Lubricate the Sequencing Chains
46
September
47
Annual Maintenance Procedures
48
Inspect the Forks
48
Adjust the Boom Sequencing Chains - GTH-636 and GTH-844
48
Adjust the Boom Sequencing Chains - GTH-1056
49
Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
50
Replace Hydraulic Tank Return Filter Element
51
Replace the Cab Air Intake Filter Element (if Equipped)
51
Programmed Maintenance Procedures
52
P0-1 Lubricate the Boom
52
P0-2 Deutz Engine Maintenance - under 1000 Hours
53
P0-3 Perkins Engine Maintenance - under 1000 Hours
54
P0-4 John Deere Engine Maintenance - under 1000 Hours
55
P0-5 Axle Maintenance - under 1000 Hours
56
P0-6 Transmission Maintenance - under 1000 Hours
58
P1-1 Perform Engine Maintenance - 1000 Hours
59
P1-2 Performtransmission Maintenance - 1000 Hours
59
P1-3 Perform Axle Maintenance - 1000 Hours
60
P2-1 Perform Engine Maintenance - 2000 Hours
61
P2-2 Test or Replace the Hydraulic Oil
62
P3-1 Perform Engine Maintenance - 3000 Hours
63
P4-1 Perform Engine Maintenance - 4000 Hours
63
P6-1 Perform Engine Maintenance - 6000 Hours
64
P12-1 Perform Engine Maintenance - 12000 Hours
64
Advertisement
Related Products
Genie GTH-2506 Stage A
Genie GTH-2506 AU.3
Genie GTH5514B-101
Genie GTH5516B-4410
Genie GTH-4013 SX
Genie GTH-4017 EX
Genie GTH-4013 EX
Genie GTH 4514 EX
Genie GTH-4017 SX
Genie GTH55M-5800
Genie Categories
Garage Door Opener
Lifting Systems
Boom Lifts
Security Camera
Digital Camera
More Genie Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL