Detroit Diesel 60 Manuals

Manuals and User Guides for Detroit Diesel 60. We have 6 Detroit Diesel 60 manuals available for free PDF download: Operator's Manual, Owner's Manual, Service Manual, Manual

Detroit Diesel 60 Operator's Manual (172 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1.29 MB

Table of Contents
5
Introduction

15
- Non-Genuine and Rebuilt Component Quality Alert
  15
Caution Summary

17
- Engine Operation
  17
- Preventive Maintenance
  18
- Electrical System
  21
- Cooling System
  22
- Air Intake System
  22
- Fuel System
  23
- Starting Aids
  24
- Compressed Air
  25
- Lubricating Oil and Filters
  25
Engine Model and Serial Number Designation

26
- Option Labels
  27
- Certification Labels
  28
Operating Instructions for a First Time Start

29
- System Checks
  29
  - Cooling System Checks
    29
  - Lubrication System Checks
    30
    
    Extended Storage
    30
  - Fuel System Checks
    31
  - Other Checks
    32
- Starting the Engine
  32
  - Initial Engine Start
    33
    
    Electric Starter
    33
    
    Air Starter
    34
- Running the Engine
  34
  - Oil Pressure
    34
  - Warm-Up
    34
  - Inspection
    34
    
    Transmission
    34
    
    Fluid Leaks
    34
    
    Crankcase
    35
    
    Turbocharger
    35
  - Avoid Unnecessary Idling
    35
- Stopping the Engine
  35
- Emergency Jump Starting
  36
Ddec V System

37
- Ddec Features
  37
  - Engine Protection
    38
  - Idle Shutdown Timer
    38
  - Cruise Control
    38
  - Engine Brakes
    40
  - Data Recording Capability
    41
- Ddec V Operation
  41
  - Stop Engine Override Switch
    42
  - Immediate Speed Reduction
    42
  - Red Stop Lamp
    42
  - Diagnostic Data Reader
    43
  - Flas Codes
    45
Ddec V Engine Driving Tips

50
- Accelerating the Vehicle
  50
- Cruise Control
  50
- Engine Brakes and Cruise Control
  52
- Shifting
  52
- Idling
  53
  - Winter Fronts
    53
Engine Brake System

54
- Driver Control Switches
  54
  - Low/High Switch
    54
  - Low/Med/High Switch
    54
- Clutch Pedal and Throttle Position Controls
  54
- Engine Brake Operation
  55
- Anti-Lock Braking Systems
  56
- Driving on Flat, Dry Pavement
  56
- Descending a Long, Steep Grade
  56
- Driving on Wet or Slippery Pavement
  58
Engine Systems

59
- Fuel System
  59
- Lubrication System
  59
- Air System
  59
- Cooling System
  59
- Electrical System
  59
- Exhaust System
  59
- Exhaust Gas Recirculation System
  59
Maintenance

60
- Maintenance Intervals
  60
- Preventive Maintenance Intervals
  76
  - Item 1 - Lubricating Oil
    76
  - Item 2 - Fuel and Fuel Tank
    78
  - Item 3 - Fuel Lines, Flexible Hoses
    79
    
    Leaks
    79
    
    Hoses and Fittings
    79
    
    Hose Service Life
    79
  - Item 4 - Cooling System
    80
    
    Coolant Level
    80
    
    Coolant Inhibitors
    80
    
    Coolant Drain Interval
    80
  - Item 5 - Turbocharger, Air-To-Air Charge Cooler
    82
    
    Wastegated Turbochargers
    82
  - Item 6 - Battery
    83
  - Item 7 - Tachometer Drive
    84
  - Item 8 - Drive Belts
    84
    
    V-Belts
    84
    
    2-Groove Powerband
    85
    
    12-Rib Poly-V Belt
    85
    
    Belt Replacement
    86
  - Item 9 - Air Compressor
    86
  - Item 10 - Air Cleaner
    86
    
    Air Cleaner Replacement
    87
  - Item 11 - Lubricating Oil Filters
    87
  - Item 12 - Fuel Filters
    88
    
    Fuel Pro ® 382 Filters
    88
    
    Spin-On Filters
    88
  - Item 13 - Water Pump and Coolant Inhibitor Element
    89
    
    Water Pump Drain Hole
    89
    
    Coolant Inhibitor Element
    89
  - Item 14 - Cranking Motor
    89
  - Item 15 - Air System
    90
  - Item 16 - Exhaust System
    90
  - Item 17 - Engine (Steam Clean)
    90
  - Item 18 - Radiator
    90
  - Item 19 - Oil Pressure
    91
  - Item 20 - Battery-Charging Alternator
    91
    
    Bosch ® T1 Alternator Service Requirements
    92
    
    General Service Requirements - Bosch ® and
    92
  - Item 21 - Engine and Transmission Mounts
    92
  - Item 22 - Crankcase Pressure
    92
  - Item 23 - Fan Hub
    92
  - Item 24 - Thermostats and Seals
    93
  - Item 25 - Crankcase Breather
    93
  - Item 26 - Engine Tune-Up
    93
  - Item 27 - Vibration Damper
    94
How-To Section

95
- How to Select Lubricating Oil
  95
  - Lubricant Requirements
    95
    
    Egr-Equipped Engines
    95
    
    Non-Egr Engines
    95
    
    Engines Built Prior to 1998
    95
  - Cold Weather Starting
    96
  - Synthetic Oils
    96
  - The Use of Supplemental Additives
    97
- When to Change Oil
  97
  - Disposing of Waste Oil
    98
- How to Replace the Lube Oil Filters
  98
  - Replace Spin-On Type Oil Filter
    98
- How to Select Fuel Oil
  100
  - Quality
    100
  - Fuel Contamination
    100
  - Prohibited Additives
    101
    
    Used Lubricating Oil
    101
    
    Gasoline
    101
- How to Replace the Fuel Filters
  101
- Engine out of Fuel - How to Restart
  107
  - Engines with Spin-On Filters
    107
  - Engines with Fuel Pro Filters
    107
- How to Select Coolant
  108
  - Definitions
    108
  - Approved Coolants
    109
    
    Eg & Water or Pg & Water Plus Sca Inhibitor
    110
    
    Mixing Eg or Pg Antifreeze and Water
    110
    
    Recycled Antifreeze
    112
    
    Eg/Water + Oat Inhibitor or Pg/Water + Oat Inhibitor
    112
    
    Water Only + Sca or Water Only + Oat Inhibitor
    113
    
    Water Requirements
    114
  - Coolants Not Recommended
    114
    
    All Antifreezes and Coolants Containing Phosphate
    114
    
    Automotive Type Coolants
    114
    
    Methyl Alcohol-Based Antifreeze
    114
    
    Glycol-Based Coolants Formulated for Hvac
    115
  - Additives Not Recommended
    115
    
    Soluble Oil Additives
    115
    
    Chromate Additives
    115
  - Maintenance
    115
    
    Supplemental Coolant Additives for Fully Formulated Coolant
    116
    
    Maintenance Intervals
    116
  - Sca Test Procedures
    118
  - Need Release Coolant Filters (Non-Oat Systems)
    119
  - Dropout
    120
  - Extender Inhibitor Additive for "Oat" Coolant
    120
    
    Oat Coolant Drain Interval
    121
  - Chronic Coolant System Problems
    121
  - Cooling System Maintenance Products
    121
    
    Power Cool Scas
    121
    
    Power Cool Coolant Filter Elements
    121
    
    Power Cool Cleaners
    121
  - Summary of Coolant Recommendations
    122
- How to Drain and Flush the Cooling System
  124
  - Hoses
    125
- When to Service the Dry Type Air Cleaner
  125
Basic Troubleshooting

126
Engine Storage

131
- Preparing Engine for Storage
  131
Series 60 Service Publications

137
Customer Assistance

138
- Road Service in the U.s. or Canada
  141
- Working with DDC Service Outlets
  141
Limited Warranty on Highway Vehicle Engines

143
- Terms of Coverage
  143
  - Uses
    143
  - Defects
    143
  - Repairs
    143
  - Warranty Period
    143
  - Like Replacement Engine
    143
  - Service Supplies
    144
  - Engine Removal and Reinstallation
    144
- This Warranty Does Not Cover
  144
  - Repairs Due to Accidents, Misuse, Storage Damage, Negligence or Certain Modifications
    144
  - Braking Devices
    145
  - Fuel Injectors after 200,000 Miles/320,000
    145
  - Kilometers
    145
  - Maintenance
    145
  - Incidental or Consequential Damage
    145
  - Other Limitations
    145
Limited Warranty on Urban Bus, Motor Coach or Motor Home Engines

147
- Terms of Coverage
  147
  - Uses
    147
  - Defects
    147
  - Repairs
    147
  - Warranty Period
    147
  - Service Supplies
    147
  - Like Replacement Engine
    148
  - Engine Removal and Reinstallation
    148
- This Warranty Does Not Cover
  149
  - Repairs Due to Accidents, Misuse, Alteration, Storage Damage, Negligence or Certain Modifications
    149
  - Braking Devices
    149
  - Fuel Injectors after 200,000 Miles/320,000
    149
  - Kilometers
    149
  - Maintenance
    149
  - Incidental or Consequential Damage
    149
  - Other Limitations
    149
Limited Warranty on Construction/ Industrial

151
Engines

151
- Terms of Coverage
  151
  - Uses
    151
  - Defects
    151
  - Repairs
    151
  - Warranty Period
    151
  - Service Supplies
    151
  - Engine Removal and Reinstallation - Construction/Industrial Applications
    152
  - Mechanic's Travel Expenses
    152
  - Like Replacement Engine
    152
- This Warranty Does Not Cover
  153
Limited Warranty on Fire Truck or Crash Rescue Vehicle Engines

155
- Terms of Coverage
  155
  - Uses
    155
  - Defects
    155
  - Repairs
    155
  - Warranty Period
    155
  - Like Replacement Engine
    155
  - Service Supplies
    155
  - Engine Removal and Reinstallation
    156
- This Warranty Does Not Cover
  156
Limited Warranty on Agricultural Machinery

158
Engines

158
- Terms of Coverage
  158
  - Uses
    158
  - Defects
    158
  - Repairs
    158
  - Warranty Period
    158
  - Like Replacement Engine
    158
  - Service Supplies
    159
- This Warranty Does Not Cover
  159
Limited Wa Rranty on Prime Power Gen Erator Set

161
Engines

161
- Terms of Coverage
  161
  - Uses
    161
  - Defects
    161
  - Repairs
    161
  - Warranty Period
    161
  - Like Replacement Engine
    162
  - Service Supplies
    162
  - Mechanic's Travel Expenses
    162
- This Warranty Does Not Cover
  162
Limited Warranty on Stand-By Generator Set

164
Engines

164
- Terms of Coverage
  164
  - Uses
    164
  - Defects
    164
  - Repairs
    164
  - Warranty Period
    164
  - Like Replacement Engine
    165
  - Service Supplies
    165
  - Mechanic's Travel Expenses
    165
- This Warranty Does Not Cover
  165
Specifications

167
- Fuel and Lubricating Oil Requirements
  167
  - Oil Pan Capacity
    167
    
    Total Oil Capacity of the Engine
    167
- Power Cool Engine Products
  168
  - Fully Formulated Ieg Coolant
    168
  - Latin American Coolant
    168
  - 2000 Supplemental Coolant Additive
    169
  - 3000 Supplemental Additive Filters
    169
  - Need Release Coolant Filters
    170
  - Plus Extended Life Oat Coolant
    170
  - Plus Extender for Power Cool Plus Oat Coolant
    170
  - Plus 6000 Oat Inhibitor for Water-Only Systems
    171
  - Cooling System Cleaners
    171
  - Coolant Testing and Analysis Products
    172

Detroit Diesel 60 Operator's Manual (154 pages)

ON-HIGHWAY ENGINE

Brand: Detroit Diesel | Category: Engine | Size: 1.14 MB

Table of Contents
5
Introduction
13
Non-Genuine and Rebuilt Component Quality Alert
13
Caution Summary
15
Engine Operation
15
Preventive Maintenance
16
Electrical System
19
Cooling System
20
Air Intake System
20
Fuel System
21
Starting Aids
21
Compressed Air
23
Lubricating Oil and Filters
23
Engine Model and Serial Number Designation
24
Certification Labels
25
Operating Instructions for a First Time Start
26
System Checks
26
Cooling System Checks
26
Lubrication System Checks
27
Extended Storage
27
Fuel System Checks
28
Other Checks
29
Starting the Engine
29
Initial Engine Start
30
Electric Starter
30
Air Starter
31
Running the Engine
31
Oil Pressure
31
Warm-Up
31
Inspection
31
Transmission
31
Fluid Leaks
31
Crankcase
32
Turbocharger
32
Avoid Unnecessary Idling
32
Stopping the Engine
32
Emergency Jump Starting
33
Ddec V System
34
Ddec Features
34
Malfunction
34
Engine Protection
35
Idle Shutdown Timer
35
Cruise Control
35
Engine Brakes
37
Data Recording Capability
38
Ddec V Operation
38
Stop Engine Override Switch
39
Immediate Speed Reduction
39
Red Stop Lamp
39
Diagnostic Data Reader
40
Ddec V Engine Driving Tips
47
Accelerating the Vehicle
47
Cruise Control
47
Engine Brakes and Cruise Control
49
Shifting
49
Idling
51
Winter Fronts
51
Engine Brake System
52
Driver Control Switches
52
Low/High Switch
52
Low/Med/High Switch
52
Clutch Pedal and Throttle Position Controls
52
Engine Brake Operation
52
Anti-Lock Braking Systems
54
Driving on Flat, Dry Pavement
54
Descending a Long, Steep Grade
54
Driving on Wet or Slippery Pavement
56
Engine Systems
57
Fuel System
57
Lubrication System
57
Air System
57
Cooling System
57
Electrical System
57
Exhaust System
57
Exhaust Gas Recirculation System
57
Maintenance
58
Maintenance Intervals
58
Preventive Maintenance Intervals
68
Item 1 - Lubricating Oil
68
Item 2 - Fuel and Fuel Tank
69
Item 3 - Fuel Lines, Flexible Hoses
71
Leaks
71
Hoses and Fittings
71
Hose Service Life
71
Item 4 - Cooling System
72
Coolant Level
72
Coolant Inhibitors
72
Coolant Drain Interval
72
Item 5 - Turbocharger, Air-To-Air Charge Cooler
74
Wastegated Turbochargers
74
Item 6 - Battery
75
Item 7 - Tachometer Drive
76
Item 8 - Drive Belts
76
V-Belts
76
2-Groove Powerband
77
12-Rib Poly-V Belt
77
Belt Replacement
78
Item 9 - Air Compressor
78
Item 10 - Air Cleaner
78
Air Cleaner Replacement
79
Item 11 - Lubricating Oil Filters
79
Item 12 - Fuel Filters
80
Fuel Pro® 382 Filters
80
Spin-On Filters
80
Item 13 - Water Pump and Coolant Inhibitor Element
80
Water Pump Drain Hole
80
Coolant Inhibitor Element
81
Item 14 - Cranking Motor
81
Item 15 - Air System
81
Item 16 - Exhaust System
82
Item 17 - Engine (Steam Clean)
82
Item 18 - Radiator
82
Item 19 - Oil Pressure
83
Item 20 - Battery-Charging Alternator
83
Bosch® T1 Alternator Service Requirements
84
General Service Requirements - Bosch® and Delco Remy® Alternators
84
Item 21 - Engine and Transmission Mounts
84
Item 22 - Crankcase Pressure
84
Item 23 - Fan Hub
84
Item 24 - Thermostats and Seals
84
Item 25 - Crankcase Breather
85
Item 26 - Engine Tune-Up
85
Item 27 - Vibration Damper
86
How-To Section
87
How to Select Lubricating Oil
87
Lubricant Requirements
87
Egr-Equipped Engines
87
Non-Egr Engines
87
Engines Built Prior to 1998
87
Cold Weather Starting
88
Synthetic Oils
88
The Use of Supplemental Additives
89
When to Change Oil
89
Disposing of Waste Oil
90
How to Replace the Lube Oil Filters
90
Replace Spin-On Type Oil Filter
90
How to Select Fuel Oil
92
Quality
92
Fuel Contamination
92
Prohibited Additives
93
Used Lubricating Oil
93
Gasoline
93
How to Replace the Fuel Filters
93
Replace Spin-On Primary or Secondary Elements
94
Replace Fuel/Water Separator Element
96
Replace Fuel Pro Element
97
Engine out of Fuel - How to Restart
99
Engines with Spin-On Filters
99
Engines with Fuel Pro Filters
100
How to Select Coolant
101
Definitions
101
Approved Coolants
102
Eg & Water or Pg & Water Plus Sca Inhibitor
103
Mixing Eg or Pg Antifreeze and Water
103
Recycled Antifreeze
106
Eg/Water + Oat Inhibitor or Pg/Water + Oat Inhibitor
106
Water Only + Sca or Water Only + Oat Inhibitor
107
Water Requirements
108
Coolants Not Recommended
108
All Antifreezes and Coolants Containing Phosphate
108
Automotive Type Coolants
108
Methyl Alcohol-Based Antifreeze
108
Glycol-Based Coolants Formulated for Hvac
109
Additives Not Recommended
109
Soluble Oil Additives
109
Chromate Additives
109
Coolant Inhibitor Test Intervals
109
Supplemental Coolant Additives for Fully Formulated Coolant
110
Maintenance Intervals
110
Sca Test Procedures
112
Need Release Coolant Filters (Non-Oat Systems)
113
Dropout
114
Extender Inhibitor Additive for "Oat" Coolant
114
Oat Coolant Drain Interval
115
Chronic Coolant System Problems
115
Cooling System Maintenance Products
115
Power Cool Scas
115
Power Cool Coolant Filter Elements
115
Power Cool Cleaners
115
Summary of Coolant Recommendations
116
Coolant Life of Glycol Coolant
117
Coolant Life of Oat Coolant
117
Coolant Life of Other Coolants
117
How to Drain and Flush the Cooling System
118
Hoses
119
When to Service the Dry Type Air Cleaner
119
Basic Troubleshooting
120
Faulty Injector Operation
122
DDEC Malfunction
122
Low Compression
122
Engine Storage
125
Preparing Engine for Storage
125
Temporary Storage (30 Days or Less)
125
Extended Storage (more than 30 Days)
126
Restoring an Engine after Extended Storage
129
Series 60 Service Publications
131
Customer Assistance
132
Road Service in the U.s. or Canada
135
Working with DDC Service Outlets
135
Limited Warranty on Highway Vehicle Engines
138
Terms of Coverage
138
Uses
138
Defects
138
Repairs
138
Warranty Period
138
Like Replacement Engine
138
Service Supplies
139
Engine Removal and Reinstallation
139
This Warranty Does Not Cover
139
Repairs Due to Accidents, Misuse, Storage Damage, Negligence or Certain Modifications
139
Braking Devices
140
Fuel Injectors after 200,000 Miles/320,000
140
Kilometers
140
Maintenance
140
Incidental or Consequential Damage
140
Other Limitations
140
Limited Warranty on Urban Bus, Motor Coach or Motor Home Engines
142
Terms of Coverage
142
Uses
142
Defects
142
Repairs
142
Warranty Period
142
Service Supplies
142
Like Replacement Engine
143
Engine Removal and Reinstallation
143
This Warranty Does Not Cover
143
Repairs Due to Accidents, Misuse, Alteration, Storage Damage, Negligence or Certain Modifications
143
Braking Devices
144
Fuel Injectors after 200,000 Miles/320,000
144
Kilometers
144
Maintenance
144
Incidental or Consequential Damage
144
Other Limitations
144
Limited Warranty on Fire Truck or Crash Rescue Vehicle Engines
146
Terms of Coverage
146
Uses
146
Defects
146
Repairs
146
Warranty Period
146
Like Replacement Engine
146
Service Supplies
146
Engine Removal and Reinstallation
147
This Warranty Does Not Cover
147
Repairs Due to Accidents, Misuse, Alteration, Storage Damage, Negligence or Certain Modifications
147
Maintenance
147
Incidental or Consequential Damage
148
Other Limitations
148
Specifications
149
Fuel and Lubricating Oil Requirements
149
Fuel and Lubrication Oil Filters
149
Oil Pan Capacity
149
Total Oil Capacity of the Engine
149
Power Cool Engine Products
150
Fully Formulated Ieg Coolant
150
Latin American Coolant
150
2000 Supplemental Coolant Additive
151
3000 Supplemental Additive Filters
151
Need Release Coolant Filters
152
Plus Extended Life Oat Coolant
152
Plus Extender for Power Cool Plus Oat Coolant
152
Plus 6000 Oat Inhibitor for Water-Only Systems
153
Cooling System Cleaners
153
Coolant Testing and Analysis Products
154

Detroit Diesel 60 Operator's Manual (111 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1.45 MB

Table of Contents
3
Introduction
4
Non-Genuine and Rebuilt Component Quality Alert
4
Caution Summary
6
Engine Model and Serial Number Designation
11
Option and Certification Labels
11
Operating Instructions
13
Preparations for Starting the Engine the First Time
13
Starting the Engine
15
Running the Engine
17
Stopping the Engine
18
Emergency Jump Starting
18
Ddec III/IV Options
19
Ddec III/IV Engine Driving Tips
27
Engine Systems
29
Engine Maintenance Schedules
31
Lubrication and Preventive Maintenance Intervals
36
How To" Section
48
How to Select Lubricating Oil
48
When to Change Oil
49
How to Replace the Lube Oil Filters
50
How to Select Fuel Oil
51
How to Replace the Fuel Filters
53
Engine out of Fuel-How to Restart
57
How to Select Coolant
58
How to Drain and Flush the Cooling System
70
When to Service the Dry Type Air Cleaner
71
Basic Troubleshooting
72
Engine Storage
77
Service Publications
82
Customer Assistance
83
Limited New Engine Warranty
85
Specifications
103

Detroit Diesel 60 Manual (19 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1.05 MB

Detroit Diesel 60 Service Manual (23 pages)

Brand: Detroit Diesel | Category: Engine | Size: 0.2 MB

Compact Gear Train Assembly
1
Crankshaft Timing Pin
2
Timing Verification
3
Camshaft Gear Cover Bolt
4
Camshaft Gear Cover Bolts
5
Camshaft Cap Bolt and Stud Bolt
7
Camshaft Alignment Tool
9
Crahkshaft Timing Pin
10
Camshaft Seals
11
Apply RTV Sealant Along Split Line
12
Sealant Application
15
Camshaft Bearing Cap Bolt and Stud Bolt
16
Bolt Torque Sequence
18
Camshaft Bolt
20

Detroit Diesel 60 Owner's Manual (24 pages)

Brand: Detroit Diesel | Category: Engine | Size: 1.77 MB

Engine Model and Serial Number Designation
3
Emergency Jump Starting
6
Accelerating the Vehicle
9
Cruise Control
9
Idle Shutdown
10
Lubricant Selection in North America
12
Lubricant Requirements
12
Synthetic Oil
12
Need Release Coolant Filters
14
Diesel Fuel
15
Detroit Diesel Series 60 Engine
23

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Detroit Diesel 60 Operator's Manual (172 pages)

Table of Contents

Introduction

Caution Summary

Engine Model and Serial Number Designation

Operating Instructions for a First Time Start

Ddec V System

Ddec V Engine Driving Tips

Engine Brake System

Engine Systems

Maintenance

How-To Section

Basic Troubleshooting

Engine Storage

Series 60 Service Publications

Customer Assistance

Limited Warranty on Highway Vehicle Engines

Limited Warranty on Urban Bus, Motor Coach or Motor Home Engines

Limited Warranty on Construction/ Industrial

Engines

Limited Warranty on Fire Truck or Crash Rescue Vehicle Engines

Limited Warranty on Agricultural Machinery

Engines

Limited Wa Rranty on Prime Power Gen Erator Set

Engines

Limited Warranty on Stand-By Generator Set

Engines

Specifications

Detroit Diesel 60 Operator's Manual (154 pages)

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Detroit Diesel 60 Manual (19 pages)

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1 Engine

2 Engine-Mounted Components

3 Synchronous Reference Sensor

4 Engine-Related Components

5 Ddec IV Diagnostic Codes

6 Engine Oil Level

7 Engine Oil and Filter Change

8 Recommended Engine Oil Type

9 Welding Precautions

10 Power Plant Assembly Removal

11 Power Plant Assy. Installation

12 Valve Cover Removal

13 Jake Brake

14 Engine Mounts

15 Specifications

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