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Briggs & Stratton Twin Cylinder L-Head Manuals
Manuals and User Guides for Briggs & Stratton Twin Cylinder L-Head. We have
1
Briggs & Stratton Twin Cylinder L-Head manual available for free PDF download: Repair Manual
Briggs & Stratton Twin Cylinder L-Head Repair Manual (171 pages)
Brand:
Briggs & Stratton
| Category:
Engine
| Size: 7.31 MB
Table of Contents
Table of Contents
2
Carburetion
10
In the Interest of Safety
11
General Information
10
Section 2 Ignition
20
General Information
21
Armatures
21
Armature Testing - All Models
21
Remove Armature
22
Remove Armature - Breaker Point Ignition
22
Magnetron Ignition - Composite Style Armature
22
Magnetron Ignition - Armature with Magnetron Module
22
Remove Magnetron Module
22
Install Magnetron Module
23
Install Armature - All Models
24
Adjust Armature Air Gap - All Models
25
Routing Ignition Wires
25
Breaker Points
25
Remove Breaker Points
25
Check Breaker Point Plunger and Seal
25
Install Plunger and Seal
26
Install Breaker Points
26
Adjust Breaker Points
27
Clean Breaker Points
27
Install Breaker Point Cover
27
Flywheel
28
Remove Flywheel
28
Remove Flywheel - All Models
28
Inspect Flywheel Key, Keyways, Flywheel and Crankshaft
29
Install Flywheel - All Models
29
Torque Flywheel Nut - Pre Twin II Models (Type Nos. under 1100)
29
Torque Flywheel Nut - Twin II Models (Type Nos. 1100 & Above)
29
Flywheel Fan and Retainer (Type Nos. 1100 & Above)
30
Stop Switches
30
Equipment to Test Stop Switches
31
Testing with Digital Multimeter
31
Check Single Terminal Toggle Switch
31
Check Multiple Terminal Toggle Switch
31
Check Single Terminal Rotary Key Switch
32
Check Multiple Terminal Rotary Key Switch - Anti-Afterfire Circuit
32
Check Multiple Terminal Rotary Key Switch - Stop Switch Circuit
32
Check Stationary Stop Switch
33
Section 3 Carburetion
34
Carburetion
34
Carburetor Styles
36
Current Style - Type Nos. 1100 and above
37
Early Style - Type Nos. under 1100
37
Previous Style - Type Nos. 1100 and above Engines Built before 98101500
37
Remove Carburetor
38
Horizontal Crankshaft Models - Pre-Twin II (Type Nos. under 1100)
39
Vertical Crankshaft - All Models
39
Intake Manifolds
38
Engine Type Nos. 1100 & above
38
Engine Type Nos. under 1100
38
Remote Fuel Pump Carburetor
38
Inspect Carburetor - All Styles
40
Carburetor Cleaning Recommendation
40
Check Throttle, Choke Shaft and Body for Wear
40
Replace Nylon Throttle Shaft Bushings
41
Replace Steel Throttle Shaft Bushings
41
Disassemble Carburetor - All Styles
40
Replace Fuel Inlet Seat
42
Remove Inlet Seat - Engines Built before 98101500
42
Install Inlet Seat - Engines Built before 98101500
43
Assemble Carburetor
43
Current Style - Type Nos. 1100 and above Engines Built after 98101500
43
Assemble Fuel Pump
45
Install Carburetor
48
Install Air Cleaner Assembly
48
STATIC GOVERNOR ADJUSTMENT (before Running Engine)
49
Initial Carburetor Adjustment - All Engines Equipped with Adjustable Mixture Valves
49
Dynamic Governor Adjustment - Type Nos. 1100 and above
49
Governed Idle Adjustment - Type Nos. 1100 and above
50
Final Adjustment – Type Nos. 1100 and above High Speed Mixture (if Equipped)
50
Dynamic Governor Adjustment – Type Nos. below
51
Final Adjustment – High Speed Mixture (if Equipped) – Type Nos. below
51
Fixed High Speed Jet Carburetors
52
Adjust Carburetor, Early Style (Dual Speed Generator - Welder Sets)
52
Anti-Afterfire System
52
Testing Solenoid
53
Test Equipment
53
Testing Equipment Wiring
53
Anti-Afterfire System Early Style Optional on 402700 Only, before Code 80080112
53
Check Anti-Afterfire Operation (Engine Running)
54
Inspect Anti-Afterfire System (Loss of Vacuum)
54
Inspect Anti-Afterfire System (Electrical)
54
Replacing Hoses
54
Inline Fuel Filter Service
54
Section 4 Gov. Controls & Governor
56
Mechanical Governor
57
General Information
57
Speed Regulation
57
Governed Idle
58
Remote Control Wire Travel
58
Control Adjustments
58
Remote Control Adjustment - Twin II (Type Nos. 1100 & Above)
58
Horizontal Crankshaft
58
Vertical Crankshaft
58
Horizontal Crankshaft
59
Vertical Crankshaft
59
Choke Control Adjustment (All)
59
Mechanical Governor
60
Remove Governor Gear
60
Inspect Governor Gear
60
Remove Governor Shaft
60
Plain Bearing Engines
60
Ball Bearing Engines
60
Remove Governor Shaft - Twin Ll (Type Nos. 1100 & Above)
61
Remove Governor Shaft - Pre-Twin Ll (Type Nos. below 1100)
61
Remove Governor Shaft (Early Style)
61
Replace Governor Shaft Bushing - Twin II (Type Nos. 1100 & Above)
61
Install Governor Shaft - Twin Ll (Type Nos. 1100 & Above)
62
Replace Governor Shaft Bushing - Pre-Twin II (Type Nos. below 1100)
62
Install Governor Shaft - Pre-Twin II (Type Nos. below 1100)
62
Install Governor Shaft (Early Style)
63
Install Governor Gear
63
Install Crankcase Cover or Sump
63
Static Governor Adjustment
63
Dynamic Governor Adjustment
64
General Information - All Models
64
Dual Speed Control - Pre-Twin Ll (Type Nos. below 1100)
68
1800 RPM Generator - Pre-Twin Ll (Type Nos. below 1100)
69
Section 5 Compression
70
Compression
70
Cylinder Head Removal
71
General Information
71
Removing Valves
72
Valve Spring Retainers
73
Remove Exhaust Valves
73
Remove Intake Valves
73
Valve Guides
74
Check Valve Guides
74
Valve Guide Repair Kit #19232
74
Repair Aluminum Valve Guides Counterbore Reaming
74
Finish Reaming
75
Replace Brass or Sintered Iron Valve Guides Remove Bushing
75
Valve Guide Bushing Identification
76
Special Instructions
76
Install Bushing
76
Finish Reaming
76
Reface Valves and Seats
76
Inspect Valve Seats
77
Remove Valve Seat
78
Install Valve Seat
78
Valve Seat Inserts
78
Installing Part #21612 Exhaust Valve Seat Insert
79
Check and Adjust Valve Clearance
80
Install Valves
80
Install Intake Valve and Seal
80
Install Exhaust Valve
81
Install Cylinder Heads
81
Install Breathers
81
Section 6A Rewind Starters
82
Disassembly
83
Remove Rewind Starter
83
Assembly
83
Install Spring
83
Wind Spring
83
Install Rope
84
Starter Clutch
85
Remove Spring
83
Section 6B Electric Starters
86
General Information
87
Starter Location
87
Starter Identification
87
Troubleshooting
88
Test Equipment
88
Digital Multimeter
88
DC Shunt
88
Tachometer
89
Starter Motor Test Bracket
89
Starter Motor
89
Removing Starter Motor
89
Testing Starter Motor
89
Conditions Affecting Starter Motor Performance
90
Starter Drive
90
Checking Starter Motor Drive
90
Disassemble Starter Motor Drive - C-Ring Style
90
Disassemble Starter Motor Drive - Roll Pin Style
91
Inspect Starter Drive - All
91
Assemble Starter Drive - C-Ring Style
92
Assemble Starter Drive - Roll Pin Style
92
Assemble Starter Drive - Roll Pin Style with Plastic Cap
93
Starter Motor
94
Disassemble Starter Motor
94
Replace Brushes
95
Inspect Armature Commutator
95
Inspect Brushes
95
Assemble Starter Motor
96
Install Drive End Cap
97
Battery Information
98
Installation
98
Checking Battery
99
Testing Battery
99
Battery Recommendations
99
Battery Cable Recommendations
99
Replace Ring Gear
98
Section 7 Alternators
100
Alternators
100
Alternator Identification
101
Flywheel Identification
103
Test Equipment
104
Digital Multimeter and DC Shunt
104
Alternator Output Testing
105
DC Only Alternator
105
Alternator Output Test
105
Diode Test
106
Ac Only Alternator
105
AC Output Test
105
Dual Circuit Alternator
106
Alternator Output Test
106
Diode Test
107
AC Output Test
107
Tri-Circuit Alternator
107
Alternator Output Test
108
Diode Test
108
Charging Circuit (Red Wire)
108
Lighting Circuit (White Wire)
108
5 & 9 Amp Regulated Alternator
109
Testing Regulator-Rectifier
109
Or 16 Amp Regulated Alternator
109
Test Regulator-Rectifier
109
Regulator-Rectifier with Charge Indicator
111
Testing Charge Indicator
113
Quad Circuit Alternator
113
Alternator Output Test
113
Testing Regulator-Rectifier
113
Test Charging Circuit (+DC)
113
Test Lighting Circuit (-DC)
114
Batteries
114
Installation
115
Checking Battery
115
Section 8 Lubrication
116
Lubrication
116
Description
117
Change Oil - Splash Lube Engines
117
Change Oil - Pressure Lube Engines
118
Change Oil Filter
118
Oil Fill Tube and Dipstick
118
Crankcase Breather
118
Remove Breather
119
Check Breather
119
Installing Breathers - General
119
Install Breather - All Vertical Crankshaft Models & Horizontal Crankshaft Models after Code 91080000
120
Install Breathers - Horizontal Crankshaft Models before Code 91080000
120
Inspect Breather Tube(S)
121
Splash Lube
122
Horizontal Crankshaft Models - Oil Dipper
122
Install Oil Dipper
122
Oil Trough - Model Series 421400, 422400
123
Vertical Crankshaft Models - Oil Slinger
123
Inspect Oil Slinger
123
Oil Gard
123
Testing Oil Gard
124
Pressure Lube
125
Inspect Oil Pump
126
Horizontal Crankshaft Models
126
Vertical Crankshaft Models
126
Oil Pressure Switch (Optional)
127
Testing Oil Pressure
127
Oil Cooler (Optional)
128
Engine Disassembly
130
Section 10 Cylinders & Bearings
132
Cylinders & Bearings
132
Check Cylinder
133
Resizing Cylinders
133
Cleaning
134
Cylinder Finish (Cross Hatch)
134
Main Bearings
134
Check Plain Bearings
135
Repairing Plain Main Bearings - Mag or PTO
135
Check du Bearings
136
Remove du Bearings - All Models
136
Install du Mag Bearing - All Models
136
Install Oil Seal - Mag Side - All Models
136
Install Oil Seal - PTO - Horizontal Crankshaft Models
137
Install Oil Seal - PTO - Vertical Crankshaft Models
138
Honing Fixture
139
Crankshafts & Camshafts
140
Section 12 Pistons - Rings - Rods
144
Pistons - Rings - Rods
144
Remove Piston and Connecting Rod
145
Checking Pistons & Rings
145
Check Piston
145
Check Piston Pin and Piston Pin Bore
146
Check Rings
146
General Information
145
Remove Connecting Rod
145
Remove Rings
145
Assemble Piston & Connecting Rod
147
Assemble Rings to Piston
148
Install Piston and Connecting Rod Assembly
148
Torque Connecting Rods
150
Check Connecting Rod
147
Section 13 Engine Assembly
152
Engine Assembly
152
Install Crankshaft
153
Install Crankshaft and Camshaft - Ball Bearing Models
153
Install Crankshaft and Camshaft - Plain Bearing Models
153
Install Piston and Connecting Rod
153
Special Notes for Horizontal Crankshaft Splash Lube Engines
155
Torque Connecting Rods
155
Install Crankcase Cover or Sump
156
Install Base - Horizontal Crankshaft
156
Install Cylinder Cover - Vertical Crankshaft
156
Crankshaft End Play
156
Install Flywheel - All Models
157
Torque Flywheel Nut - Pre Twin II Models (Type Nos. under 1100)
157
Torque Flywheel Nut - Twin II Models (Type Nos. 1100 & Above)
157
Install Armature - All Models
157
Adjust Armature Air Gap - All Models
158
Check Valve Clearance
158
Install Valves
159
Install Intake Valve and Seal
159
Install Exhaust Valve
159
Install Cylinder Heads
160
Install Breather - All Vertical Crankshaft Models & Horizontal Crankshaft
160
Models after Code 91080000
160
Install Breathers - Horizontal Crankshaft Models before Code 91080000
161
Static Governor Adjustment
162
Section 14 Mufflers
164
Mufflers
164
General Information
165
Remove Muffler
165
Horizontal Crankshaft Ducted Engines
165
Remove Exhaust Nipples (if Equipped)
166
Remove Port Liners (if Equipped)
166
Remove Muffler
166
Vertical Crankshaft Ducted Engines
166
Remove Exhaust Nipples (if Equipped)
168
Remove Port Liners (if Equipped)
168
Inspect Exhaust System
168
All Models
168
Assemble Exhaust System
168
All Ducted Engine Models
168
Install Exhaust Nipple
168
Install Exhaust Port Liners
168
Install Muffler and Mounting Bracket
169
Install Air Guides - Horizontal Crankshaft Models
169
Install Air Guides and Top Plate - Vertical Crankshaft Models
169
Assemble Exhaust System
169
All Non Ducted Engine Models
169
Install Cylinder Air Guides and Shields
169
Install Muffler Adapters
170
Install Large Lo-Tone Mufflers
170
Install Small Lo-Tone Mufflers
171
Engine Components
171
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