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Junior II WT
Bauer Compressors Junior II WT Manuals
Manuals and User Guides for Bauer Compressors Junior II WT. We have
1
Bauer Compressors Junior II WT manual available for free PDF download: Instruction Manual And Replacement Parts List
Bauer Compressors Junior II WT Instruction Manual And Replacement Parts List (66 pages)
High Pressure Air Compressor Unit
Brand:
Bauer Compressors
| Category:
Air Compressor
| Size: 1.42 MB
Table of Contents
Table of Contents
3
How to Use this Manual
7
Manual Safety Notices
7
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction
7
How to Use the Replacement Parts List
8
How to Use the Appendix
9
Design
10
Air Flow Diagram
11
Figure 1-2 Internal Air Flow Diagram
11
Junior II WT
12
Compressor Block Technical Specifications
12
Compressor Drive Technical Specifications
12
Chapter 2
13
Preparation for Operation
13
Starting the Unit
13
Filling Procedure
13
General Procedures
14
Bottle Filling Procedures
14
Figure 2-1 Air Storage Bottle Valve Operating Sequence
14
Connecting to the Air Storage Bottle
15
Filling the Bottle
15
Removing the Bottle
15
Shut-Down Procedures
15
Chapter 3 : - - - - - - - - - - - - - - - - Junior II Compressor
16
Lubrication
16
Oil Level Check
16
Type of Oil
16
Oil Changes
17
Oil Change Procedures
17
Intake Filter
17
Description
17
Maintenance
17
Telescope Intake Tube
18
Intermediate Separator
18
Maintenance
19
Compressor Valves
19
Description
19
Initial Operational Check
19
Changing the Valves
19
Figure 3-4 Valve Function
19
Changing the 1St Stage Valves
20
Changing the 2Nd Stage Valves
21
Changing the 3Rd Stage Valves
22
Repair and Troubleshooting
23
General Repair Instructions
23
Figure 3-9 Removing the 3Rd Stage Valves
23
Troubleshooting Tables
24
Electric Motor
24
Gasoline Engine
24
Compressor Block
24
Replacement Parts List
26
Figure 3-10 Crankcase, Driving Gear and Fanwheel
26
Figure 3-11 Pistons and Cylinders
28
Figure 3-13 Cooler
32
Figure 3-14 Intake Filter and Intermediate Separator
34
Figure 3-15 Frame with Accessories
36
Chapter 4 :- - - - - - - - - - - - - - - - - - - Jrii Maintenance
39
Maintenance Record
39
Maintenance Schedule
39
After the First 25 Operating Hours
39
Every 125 Operating Hours
40
Every 2000 Operating Hours or Biennially
40
Annually or as Required
41
After Repair Work
42
After Storage and Preservation
44
Chapter 5 :- - - - - - - - - - - - - - - - - Purification System
45
General
45
General Purification System Procedures
45
Chamber Safety Bore
45
Figure 5-1 Cartridge Safety Venting
45
Manual Condensate Drainage
46
Model, Serial Number and Part Number Identification
46
Compressor Dataplate
46
Purification System Dataplate
46
Cartridge Installation Dataplate
46
Figure 5-2 Purification System Dataplates (Typical)
46
Industrial Purification System Configurations
47
Cartridge Operating Life
47
Calculating the Maximum Cartridge Operating Hours
48
Calculating the Adjusted Cartridge Operating Hours
48
Purification Cartridge Operating Hours Form
50
P0 Purification System
51
Description
51
Maintenance
52
Replacing the Cartridge
52
Chamber Replacement Interval
53
Replacement Parts List
54
Figure 5-7 P0 Purification System Parts List
54
Chapter 6 :- - - - - - - - - - - - - - - - - - - - Miscellaneous
56
Safety Valves
56
Description
56
Maintenance
56
Checking Function
56
Checking Blow off Pressure
56
Pressure Gauge
56
Figure 6-1 Final Pressure Safety Valve
56
Compressor Drive System
57
Description
57
Checking the Drive Belt
57
V-Belt Tension Adjustment
57
Electric Maintenance
57
Figure 6-3 Checking V-Belt Tension
57
Cooling System
58
General
58
Chapter 7 : - - - - - - - - - - - - - - - - - - - - - - - -Appendix
59
Safety
59
General Safety Precautions
59
Safety Warning Labels
61
Installation
62
Corrosion Resistance
62
Outdoor Location
62
Indoor Location
62
Electrical Installation
62
Storage and Preservation
63
Storage
63
Figure 7-1 Incoming Power Wiring Label
63
Preservation
64
Preparation for Preservation
64
Preserving the Compressor
64
Preserving the Motor or Engine
64
Preventive Maintenance During Storage
64
Reactivating the Compressor Unit
65
Tables and Reference Data
66
Tightening Torque Values
66
Pipe Connections (Swivel Nuts)
66
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