Bauer Compressors Mini Verticus ImVT 120 II Manuals

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Bauer Compressors Mini Verticus ImVT 120 II Instruction Manual And Replacement Parts List (127 pages)

High Pressure Air Compressor Unit

Brand: Bauer Compressors | Category: Air Compressor | Size: 3.98 MB

Table of Contents
3
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction

11
How to Use this Manual

11
- Manual Safety Notices
  11
How to Use the Replacement Parts List

12
- Figure 1-1 Compressor Identification Plate
  12
How to Use the Appendix

13
Compressor Unit Design

14
Technical Specifications

16
- Compressor Block
  16
- Compressor Drive Motor
  16
- Purification System Applicability
  16
Chapter 2 : - - - - - - - -Plc Controlled Unit Operations

17
Pre-Start Checks

17
Start-Up Procedure

17
Post Start Procedures

17
Normal Operations

17
Shutdown Procedures

17
Electric Panel Components

18
- Emergency Stop Switch
  18
- Starter Reset
  18
- Figure 2-1 Electrical Panel Front
  18
- Compressor Control Switch
  19
- 2-Position (Standard)
  19
- Indicator Lamps
  19
- PLC Warning and Alarm Lamps
  19
- Warning Lamp - Amber
  19
- Alarm Lamp - Red
  19
- Hourmeter
  19
- PLC Control
  19
Warnings

19
- One Flash - Final Separator Warning
  19
- Two Flashes - Securus Monitor (Optional)
  20
Alarms

20
Compressor Blocks - Ik120 II

22
Chapter 3 :- - - - - - - - - - - - - - Maintenance and Parts

22
Three Stage Automatic Condensate Drain System

55
- Description
  55
- Figure 3-31 Automatic Condensate Drain
  55
- Normal Operation
  56
- Condensate Drain
  56
- Start Unloading
  56
- Figure 3-32 ACD Operation Diagrams
  56
- Standstill Drainage
  57
- ACD Maintenance
  57
- ACD Replacement Parts List
  58
- Figure 3-33 ACD System
  58
- Figure 3-34 ACD Manifold Assembly
  59
- Figure 3-35 Condensate Drain Valve Assembly
  60
Condensate Collector

62
Chapter 4 :- - - - - - - - - - Ik120 II Maintenance Schedule

64
Ik120 II Maintenance Intervals

64
- Maintenance Records
  64
Chapter 5 :- - - - - - - - - - - - - - - Air Processing System

65
General

65
P2S Purification System Major Components

68
- Figure 5-3 P2S Purification System
  68
Component Description

69
- Oil and Water Separator
  69
- Figure 5-4 Oil and Water Separator
  69
- Chamber
  70
- Cartridge
  70
- Cartridge Construction
  70
- Cartridge Handling
  70
- Figure 5-6 Cartridge
  70
- Figure 5-5 Oil and Water Separator Labels
  70
- Condensate Drain Valve
  71
- Check Valves
  71
- Bleed Valve
  71
- Pressure Maintaining Valve
  71
- Safety Valve
  71
- Securus ® Electronic Moisture Monitor System
  71
- Securus Cartridge
  71
- Securus Indicator
  71
Maintenance

72
Replacement Parts List

75
Chapter 6 : - - - - - - - - - - - - - - - Compressor Unit Drive

80
Vertical Self Tensioning

80
Maintenance of the V-Belt and Sheaves

80
Chapter 7 : - - - - - - - - - - -Electrical Panel Assembly

81
Overview

81
- Figure 7-1 Electrical Panel Assembly
  81
Options

82
Ac Power Requirements

82
Electric Panel Components

84
- Motor Starter
  84
- Overload Relay
  84
- Figure 7-4 Motor Starter and Overload Relay
  84
- Emergency Stop Switch
  85
- Starter Reset
  85
- Figure 7-5 Electrical Panel Assembly
  85
- Compressor Control Switches
  86
- 2-Position (Standard)
  86
- 3-Position Compressor Control Switch (Factory Installed Option)
  86
- For Breathing Air Units
  86
- For Industrial Units
  86
- Indicator Lamps
  86
- PLC Warning and Alarm Lamps
  86
- Warning Lamp - Amber
  86
- Alarm Lamp - Red
  86
- Hour Meter
  86
- PLC Led's
  87
- Figure 7-6 PLC CNT-0052
  87
- Figure 7-7 Status Lights
  87
- Compressor PLC Program Versions
  88
- PLC Inputs and Outputs
  88
Warnings

89
- One Flash - Final Separator Warning
  89
- Two Flashes - Securus Monitor Warning
  90
Alarms

90
Installing a New Program

94
Overrun Timer

96
- Adjusting the Overrun Timer
  96
- Figure 7-15 Overrun Timer Adjustment
  96
Wire Harness Connections

97
Replacement Parts List

98
- Figure 7-16 Electrical Panel
  98
Trouble Shooting Guide

99
Check Compressor Rotation Direction

102
- Figure 7-17 Checking Compressor Rotation Direction
  102
Plc Industrial Compressor Wiring Diagram

103
Chapter 8 :- - - - - - - - Pneumatic Valves and Controls

104
Nonadjustable Valves

104
Pressure Maintaining Valve

104
- Figure 8-1 Pressure Maintaining Valve
  104
Safety Valves

105
- Figure 8-2 Safety Valve
  105
Digital Pressure Switch

106
Programming the Pressure Switch

106
Replacement Parts List

109
- Figure 8-4 Switches and Valves
  109
Chapter 9

110
Safety

110
- General Safety Precautions
  110
- Safety Warning Labels
  112
Unpacking, Handling and Installation

113
- Unpacking and Handling
  113
- Figure 9-1 Lifting Devices
  113
- Installation of the Compressor Unit
  114
- General
  114
- Ventilation
  114
- Outdoor Installation
  114
- Indoor Installation
  115
- Natural Ventilation
  115
- Forced Ventilation
  116
- Electrical Installation
  116
- Electric Drive
  116
- Electrical Supply
  116
- Figure 9-2 Incoming Power Wiring Label
  117
Long Term Storage

119
- General
  119
- Preparations
  119
- Units Equipped with a Filter System
  119
- Preserving the Compressor
  119
- Preventive Maintenance During Storage
  120
- Lubrication Oils for Preservation
  120
- Reactivating the Compressor Unit
  120
Reproducible Forms

121
- Scheduled Maintenance Form
  121
- Record of Operating Hours
  124
Reference Data

125
- Tightening Torque Values
  125
- Torque Sequence Diagrams
  125
- Conversion Formulas
  125
- Figure 9-3 6 Bolt and 4 Bolt Torque Sequence
  125
- Approved Lubricants Chart
  126
- Glossary of Abbreviations and Acronyms
  126
Additional Documents

127
- Diagrams and Drawings
  127
- Other Documents
  127

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Bauer Compressors Mini Verticus ImVT 120 II Manuals

Bauer Compressors Mini Verticus ImVT 120 II Instruction Manual And Replacement Parts List (127 pages)

Table of Contents

Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction

How to Use this Manual

How to Use the Replacement Parts List

How to Use the Appendix

Compressor Unit Design

Technical Specifications

Chapter 2 : - - - - - - - -Plc Controlled Unit Operations

Pre-Start Checks

Start-Up Procedure

Post Start Procedures

Normal Operations

Shutdown Procedures

Electric Panel Components

Warnings

Alarms

Compressor Blocks - Ik120 II

Chapter 3 :- - - - - - - - - - - - - - Maintenance and Parts

Three Stage Automatic Condensate Drain System

Condensate Collector

Chapter 4 :- - - - - - - - - - Ik120 II Maintenance Schedule

Ik120 II Maintenance Intervals

Chapter 5 :- - - - - - - - - - - - - - - Air Processing System

General

P2S Purification System Major Components

Component Description

Maintenance

Replacement Parts List

Chapter 6 : - - - - - - - - - - - - - - - Compressor Unit Drive

Vertical Self Tensioning

Maintenance of the V-Belt and Sheaves

Chapter 7 : - - - - - - - - - - -Electrical Panel Assembly

Overview

Options

Ac Power Requirements

Electric Panel Components

Warnings

Alarms

Installing a New Program

Overrun Timer

Wire Harness Connections

Replacement Parts List

Trouble Shooting Guide

Check Compressor Rotation Direction

Plc Industrial Compressor Wiring Diagram

Chapter 8 :- - - - - - - - Pneumatic Valves and Controls

Nonadjustable Valves

Pressure Maintaining Valve

Safety Valves

Digital Pressure Switch

Programming the Pressure Switch

Replacement Parts List

Chapter 9

Safety

Unpacking, Handling and Installation

Long Term Storage

Reproducible Forms

Reference Data

Additional Documents

Related Products

Bauer Compressors Categories