Stanley CD10 User Manual

Hydraulic core drill
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Copyright © 2001 The Stanley Works
OPS USA & CE Version
58858 9/2002 Ver. 1 Stanley
User's Manual
®
HYDRAULIC
CORE DRILL
SERIOUS INJURY OR DEATH COULD RESULT
FROM THE IMPROPER REPAIR OR SERVICE OF
THIS TOOL.
REPAIRS AND/OR SERVICE TO THIS TOOL
MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
CD10
DANGER

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Summary of Contents for Stanley CD10

  • Page 1 FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL. REPAIRS AND/OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND Copyright © 2001 The Stanley Works OPS USA & CE Version CERTIFIED DEALER. 58858 9/2002 Ver. 1 Stanley...
  • Page 2: Table Of Contents

    It is the responsibility of the operator and not be copied in whole or in part without service technician to read rules and the prior written consent of The Stanley instructions for safe and proper operation and Works. This exception does not permit maintenance.
  • Page 3: Specifications

    Specifications Pressure__________________ 2000 psi / 140 bar Hydraulic Connection__Quick Couplers 1/2 in. FF Water Pressure_____________max. 60 psi / 4 bar Hose Diameter_______________.500 in. / 12 mm Maximum Back Pressure_______250 psi/ 17 bar HTMA Class I____________ 4-6 gpm @ 2000 psi Weight_____________________18.7 lbs.
  • Page 4: General Safety Instructions

    Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity. Always keep critical tool markings, such as labels and warning stickers legible. Always replace parts with replacement parts recommended by Stanley Hydraulic Tools. Check fastener tightness often and before each use daily.
  • Page 5: Tools Decals And Tags

    A Name Tag Sticker is attached to the tool. Never exceed the flow and pressure levels specified on this sticker.The information listed on the name tag sticker must be legible at all times. Replace this sticker if it becomes worn or damaged. A replacement is available from your local Stanley distributor.
  • Page 6: Hydraulic Hose Requirements

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hoses purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. If the information in a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained at no charge from your Stanley Distributor.
  • Page 7: Htma Requirements

    HTMA Requirements Tool Category: Hydraulic System 20Lpm at 138bar 30Lpm at 138bar BHTMA CATEGORY BHTMA CATEGORY Type III Type II Type I Requirements Flow rate 4-6 GPM 7-9 GPM 11-13 GPM (15-23 lpm) (26-34 lpm) (42-49 lpm) Tool Operating Pressure 2000 psi 2000 psi 2000 psi...
  • Page 8: Operating Instructions

    Operating Instructions General Operation Check the Power Source 1. Using a calibrated flowmeter and pressure The tool comes with a set of accessories which gauge, check that the hydraulic power source may be customized by each purchaser, so as to develops a flow of 5.8-13.2 gpm / 22-50 lpm facilitate performance of all work occurring at 950-2000 psi / 66-140 bar.
  • Page 9 Operating Instructions 4. Squeeze the drill trigger momentarily. If the WARNING drill does not operate, the hoses might be To avoid injury, do not use the valve trigger lock in reversed. Verify correct connection of the freehand drilling operation! Use valve trigger lock in hoses before continuing.
  • Page 10 Operating Instructions barrel, which has to be pressurized first. You CAUTION may alternatively connect the device to a When drilling into a structure that might contain water tap, using the "Gardena" hose electrical wiring, be sure to know the location of the couplings.
  • Page 11: Troubleshooting

    Troubleshooting This section describes how to find and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance. WARNING Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage.
  • Page 12 Troubleshooting Symptom Possible Cause Solution Low drilling torque. Fluid Restriction in hose or valve. Fluid not warmed-up. Preheat continued Excess back pressure. system. continued Hoses too long for hose I.D. Use shorter hose. See your authorized service dealer Priority flow control valve is for replacement.
  • Page 13 Troubleshooting Symptom Possible Cause Solution Fluid leak at air Motor O-rings worn. See your authorized dealer for gap between repair. motor and valve See your authorized dealer for Motor cap / main housing housing. damaged. repair. continued Fluid leaks at flow Damaged O-rings.
  • Page 14: Maintenance

    Maintenance Good maintenance practice keeps the core drill on the job and increases its service life. The most important maintenance practice is to keep the hydraulic fluid clean at all times. Contaminated fluid causes rapid wear and/or failure of internal parts. Follow the procedure contained in the HYDRAULIC SYSTEM REQUIREMENTS section of this manual to ensure peak performance...
  • Page 17: Parts Illustration

    CD10 Parts Illustration...
  • Page 18: Cd10 Parts List

    Composite Safety Decal (Not Shown) Hose Set With Quick Couplers (Not 40507 Shown) 58858 Manual, Oper & Safety 41378 Connecting Nipple (Not Shown) 44968 Sticker, CD10 Name T ag Part Item Description 41249 Motor Assy. 41253 Motor Housing 41254 Output Shaft...
  • Page 19 CD10 Parts List Part NOTE: Item Description Use Part Number and Description when ordering. 41250 Three Speed Gearbox Assy 41271 Bearing Housing 41272 Output Shaft 41273 Spur Gear 41274 Notched Wheel Spur Gear 41275 Needle Bearing 41276 Ball 41277 41278...
  • Page 20 CD10 Parts List Part NOTE: Item Description Use Part Number and Description when ordering. 41251 Handle Assy. Valve Housing Assy 41590 41591 41593 Gland 41062 Snap Ring 41065 Compression Spring 41594 Ring - Segment, Swivel 40957 Screw, Fillister - Head...
  • Page 21: Accessories

    Accessories Part Part Description Description NOTE: Use Part Number and 41238 Anchor Stand Description when ordering. 41239 Motor Mount 41241 7/8 in. Core Bit w / Crown 41242 1 in. Core Bit w / Crown 1 - 1/4 in. Core Bit w / Crown 41243 41244 2 in.
  • Page 22: Warranty

    Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires first, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN...
  • Page 23 For additional Sales & Service information, contact: ® Stanley Hydraulic Tools Division of the Stanley Works 3810 SE Naef Road Milwaukie, OR 97267 USA Tel: (503) 659-5660 Fax: (503) 652-1780...

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