Hisun Strike 250 Owner's Manual
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Hisun Strike 250 Owner's Manual

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Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group) Co., Ltd
and Hisun Motors Corp
USA holds the copy right.
No publishing and reprinting
without permission
READ THIS
MANUAL CAREFULLY
For questions regarding this
UTV, please
contact HISUN at:
(972)446-0760
www.hisunmotors.com
REV. 07311401
No one under the age of 12
should operate this vehicle.
Provincial / Municipal
governments have different
regulations pertaining to
owning and operating an
off-road vehicle; learn the
regulations in your area.
OWNER'S
MANUAL
STRIKE 250

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Summary of Contents for Hisun Strike 250

  • Page 1 Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission READ THIS MANUAL CAREFULLY For questions regarding this...

  • Page 2: Introduction

    Introduction Strike 250 INTRODUCTION Congratulations on your purchase of the HS 250UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.

  • Page 3: Important Manual Information

    Introduction Strike 250 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION!

  • Page 4: Important Notice

    Introduction Strike 250 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 5: Table Of Contents

    Introduction Strike 250 Table of Contents Subject Page Subject Page Introduction 50 Hour check 10-5 Warnings Cautions and Wheel bolt torque 10-6 Notes Cleaning the air 10-7 Important Notice filter Table of Contents Evacuator valve 10-7 Part Locations Battery condition...
  • Page 6 Introduction Strike 250...
  • Page 7 Introduction Strike 250...

  • Page 8: Safe Operation

    Safe Operation All operators, including experienced UTV drivers or operation, as these can be drawn into moving passengers, should carefully read fully parts on the vehicle and could cause a severe understand this Users Manual, and operate strictly injury to occur. as the manual states in order to achieve the best You should always wear protective equipment, performance and avoid accidents.

  • Page 9: Operation

    Safe Operation Never allow unauthorized persons to repair this Do not accelerate quickly when starting the UTV. This may affect vehicle performance and engine, especially driving on rough terrain as cause injury. this can cause injury or death. Press the This UTV is designed and manufactured for accelerator pedal slowly.

  • Page 10: Driving On A Slope

    Safe Operation 5. Driving in harsh conditions Never allow children to touch or climb on the vehicle, even if they are under adult supervision. Always check for people or obstacles behind the Vehicle can be operated during the day or vehicle before shifting the vehicle into reverse.

  • Page 11: Instructions For Carrier

    Safe Operation 7. Instructions for carrier 9. Transportation Never carry a passenger in the cargo area. Avoid dragging the vehicle behind another Evenly distribute the cargo to maintain proper vehicle. Use a trailer or truck to transport the stability. Avoid overloading the carrier. Cargo vehicle.
  • Page 12 Safe Operation [1] Battery Do not open the radiator cap before the coolant has cooled down. When the coolant is cold, open slowly and let the coolant pressure reduce, and then open radiator cap. Check for the coolant level in the coolant reservoir. If necessary, add coolant.

  • Page 13: Warning And Caution Labels

    Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7）...
  • Page 14 Warning Labels （8） （9） （10）...

  • Page 15: Servicing Of Vehicle

    Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 16: Specifications

    Specifications SPECIFICATION TABLE Make Specification 1cylinders, 4-cycle, gasoline, SOHC, liquid Type cooled Engine Displacement(s) 229CC Horsepower Kw(HP) 12 or（16.09Hp @ 7500 Rpm） Rated revolution rpm 7500 L(U.S.gas) ≥13.5（3.5 + .01 Gal） Fuel Capacity Transmission Wheels, Drive system Gear selection L-H-N-R Front/Rear Wet disk brake Brakes...

  • Page 17: Traveling Speeds

    Specifications Model Specification Width mm (in.) 965.2 (38) Length mm (in.) 540（21.25） Depth mm (in.) 180（7.08） Volume (cu.ft.) 0.09（3.17） Cargo bed Bed height mm (in.) 728（28.66） (unloaded) Cargo bed capacity kg (lbs.) 50（110） Sound level, operator ear db (A) 85 Front 22×7-10 6PR Tire...

  • Page 18: Vehicle Limitations

    The Vehicle has been thoroughly tested for proper performance with implements sold or approved by Hisun Motors. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.

  • Page 19: Pre-Operation Check

    Pre-Operation The vehicle comes with the following key: DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the parking [1] Master key brake “ON”, and implements lowered to the...

  • Page 20: Starting The Engine

    Operating the Engine STARTING THE ENGINE CAUTION： To avoid personal injury： 1. Make sure the parking brake is set.  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle. ...

  • Page 21: Engine And Other Check

    Operating the Engine 2. Set gear shift lever to the “NEUTRAL” (Stops the Engine) position. (Engine runs or headlights on) ◆ Engine and other Check Lamps: 1. When the key is turned to “START”, lamps (1 engine oil pressure) should come on. If trouble codes occur at any location with engine running, the warning lamp corresponding to that location comes on.

  • Page 22: Operating The Engine

    Operating the Engine ■ Cold Starting When the ambient temperature is below - 15℃( 5℉), the engine is very cold. If the engine fails to start after 5 seconds, turn off the key for 30 seconds and start again. STOPPING THE ENGINE 1.

  • Page 23: Operating The Vehicle

    Operating the Vehicle OPERATING NEW VEHICLE clearances . Small pieces of metal grit may How a new vehicle is handled and maintained develop during the operation of the vehicle; determines the life of vehicle. and this may wear out or damage the parts. A new vehicle just off the factory production line Therefore, change the lubricating oil a little has been, of course, tested, but the various parts...

  • Page 24: Headlight Switch

    Operating the Vehicle Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge. ① Seat belt 2. Selecting light switch position. ■ Head Light Switch Turn on the key switch and toggle the head light switch to the (a) or ON position.

  • Page 25: Turn Signal Switch

    Operating the Vehicle ■ Turn Signal Light Switch 3. Checking the brake pedal. ■ Brake Pedal [if equipped] To indicate a right turn, push on the lower half of CAUTION: the turn toggle switch. To avoid personal injury: To indicate a left turn, push on the upper half of ...

  • Page 26: Gear Shift Lever

    Operating the Vehicle  4. Selecting the Correct Gear. AN accident could occur through improper ■ Gear Shift Lever use of the gear shift lever IMPORTANT: CAUTION: 5. Release the parking brake and start To avoid personal injury: slowly.  Avoid changing gears when ascending or To release the parking brake, depress the brake descending a slope.

  • Page 27: Fuel Gauge

    Operating the Vehicle CHECK DURING DRIVING ■ Coolant Temperature Gauge ■ Immediately Stop the Engine if： CAUTION:  engine suddenly slows down To avoid personal injury:  accelerates. Do not remove radiator cap until the  coolant temperature is well below its Unusual noises are suddenly heard.

  • Page 28: Adjustable Steering Wheel

    Operating the Vehicle [3] Steering wheel [4] Bolt [1] Speedometer “[a]” direction adjustment screw, “[c]” direction up and down to adjust the position of the Adjustable steering wheel steering wheel caused by “[1]”,”[2]” then “[b]” directin of the fastening bolts. For driving comfort: Use a screw driver to adjust the steering wheel to “[1]”,”[2]”...

  • Page 29: Winch Mount

    Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. [1] Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer.

  • Page 30: Service Intervals

    Maintenance and Adjustment SERVICE INTERVALS  IMPORTANT The jobs indicated by ◎ must be done after the first 50 hours of operation. *1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. *2 Every year or every 6 times of cleaning. *3 Replace only if necessary.
  • Page 31 Maintenance and Adjustment...

  • Page 32: Engine Oil

    Maintenance and Adjustment NOTE: ◆ Engine Oil:（15W/40SL） Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above. ◆ Brake fluid: Always use DOT3 GENUINE BRAKE FLUID from a sealed container.

  • Page 33: Periodic Service

    Periodic Service CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts: Never open operator’s seat while the  engine is running.  Depress the hood with your other hand while USE HANDLE (A) TO UNLOCK, THEN SLIDE SEAT TO THE DESIRED POSITION (B) AND unlocking the hood.

  • Page 34: Pre-Operation Check

    Periodic Service ■Rear End ■Checking and Refueling Jack the rear only after placing a wooden block CAUTION under the right and left frame tubes for securing To avoid personal injury: the engine and then supporting it.  Do not smoke while refueling. Do not apply jack pressure on the steel plate ...

  • Page 35: Coolant Level

     If water should leak, consult your local  Park the vehicle on a flat surface, HISUN Dealer. access the panel under the hood, set the parking brake, and shut off the engine.  Check to see that the coolant level is between the “FULL”...

  • Page 36: Parking Brake

    Periodic Service ■Cleaning radiator screen Park the vehicle on a level ground and open the hood. Check to see that the brake fluid level is up CAUTION to the LOWER mark. TO avoid personal injury: If it is below the “LOWER” mark add brake ...
  • Page 37 Periodic Service ■Checking tire inflation pressure NOTE Make sure the parking brake warning lamp on Though the tire pressure is factory-set to the the display goes off when parking brake lever is prescribed level, it naturally drops slowly in the down.

  • Page 38: Wheel Bolt Torque

    Periodic Service [1] Gear shift lever pivot (spray type grease ) ■Checking engine start system CAUTION [1] Brake pedal TO avoid personal injury [2] Accelerator pedal  Do not allow anyone near the vehicle ■Checking wheel bolt torque while testing. ...
  • Page 39 Periodic Service  ■Cleaning air cleaner primary element Be sure to refit the cover with the arrow (on Remove the air cleaner cover and primary the rear of cover) upright. If the cover is element. improperly fitted the evacuator valve will not Clean the primary elements.

  • Page 40: Battery Condition

    Periodic Service IMPORTANT CAUTION When fuel line disconnected To avoid personal injury maintenance or repair, close both ends of the  Never remove the battery while the fuel line with a piece of clean cloth or paper to engine is running. prevent dust and dirt from entering.

  • Page 41: Adjusting Toe-In

    Periodic Service ■Adjusting toe-in Proper toe-in 0 to12 mm (0 to 0.47 in) Park vehicle on flat place. Turn steering wheel so front wheels are in the straight ahead position. Lock the park brake and stop the engine. Measure distance between tire beads at rear [1] Battery of tire at hub height.

  • Page 42: Changing Engine Oil

    Periodic Service EVERY 200 HOURS  Cleaning spark arrester of muffler. ■Changing Engine Oil Maintenance & cleanout procedure: The screen type spark arrester should be CAUTION removed, cleaned, and inspected after every To avoid personal injury: 100 hours of use. ...

  • Page 43: Replacing Engine Oil

    Periodic Service ■Replacing Engine Oil Filter CAUTION To avoid personal injury:  Be sure to stop the engine before changing the oil filter cartridge.  Allow engine to cool down sufficiently, oil can be hot and can burn. Park the vehicle on a flat surface and raise the cargo bed.

  • Page 44: Checking The Brake

    Periodic Service ■Checking Brake Pedal CAUTION  Stop the engine and chock the wheels before checking brake pedal.  If movement is outside of the specifications contact your local dealer for adjusting the brake. ◆ Checking the brake pedal free travel [1] Brake pedal 7 to 14mm [2] “PEDAL STROKE”...

  • Page 45: Checking Intake Air

    Periodic Service ■Checking Intake Air Line If hose clamps are loose or water leaks, tighten bands securely. Check to see if the hoses and hose clamps Replace hoses and tighten hose clamps are tight and not damaged. securely, if radiator hoses are swollen, If hoses and clamps are found to be worn or hardened or cracked.

  • Page 46: Every Year Check

    Periodic Service EVERY 500 HOURS Stop the engine and let cool down. ■Replacing Fuel Filter To drain the coolant, open the radiator drain Consult your local dealer for this service. plug and remove radiator cap. The radiator cap must be removed to completely drain the coolant.

  • Page 47: Antifreeze

    Periodic Service IMPORTANT: If it freezes, coolant can damage the cylinders  Do not start engine without coolant. and radiator. If the ambient temperature falls °  Use clean, fresh water and anti-freeze to fill below 0℃(32 F) or before a long-term storage, let the radiator and recovery tank.

  • Page 48: Every 4 Years Check

    Periodic Service ■Replacing Fuel Hose Adding the LLC Add only water if the mixture reduces in Consult your local HISUN Dealer for this amount by evaporation. service. If there is a mixture leak, add the LLC of the ■ Replacing Brake Master Cylinder (Inner same manufacturer and type in the same mixture percentage.

  • Page 49: Storage

    Periodic Service STORAGE Remove the battery from the vehicle. Store the battery following the battery storage CAUTION procedures. To avoid personal injury: Keep the vehicle in a dry place where the  Do not clean the vehicle when the engine vehicle is sheltered from the elements.
  • Page 50 Periodic Service Check all fluid levels(engine oil, transmission oil, engine coolant, transmission coolant and any attached implements). Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least five minutes.

  • Page 51: Troubleshooting

    Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump.  Check the injector.

  • Page 52: Diagnostic Trouble

    Troubleshooting Diagnostic Trouble Code Table Mt05 ECUMalfCode Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0122...

  • Page 53: Battery

    Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Battery overused   until lights are dim. Charge the battery Charge the battery  sufficiently. properly. Battery been recharged.  Keep the terminal  Starter does not function Clean the terminal ...

  • Page 54: Vehicle

    Troubleshooting VEHICLE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable;   High idling speed of engine Replace throttle petal  Replace the throttle   High rotary speed for clutch Replace he junior clutch spring;  connection. Replace the primary clutch. ...

  • Page 55: Options

    OPTIONS Consult your local dealer for further details. Head rest； Roof Rear Trailer Hitch & Pin(2〞)； Windshield； Motor Scan KF90121; 12-1...
  • Page 56 Where a warrantable condition exists, HISUN will repair your vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective, the part will be repaired or replaced by HISUN. This is your EMISSION CONTROL SYSTEM WARRANTY.
  • Page 57 Warranty defects shall be remedied during customary business hours at any authorized HISUN dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency. Any part or parts replaced under this warranty shall become the property of HISUN.
  • Page 58 ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner. However, HISUN is not liable for these parts. The owner is responsible for the performance of all required maintenance.
  • Page 59 HISUN MOTORS 310 East University Dr McKinney, Texas 75069 (972) 446-0760 (877) 838-6188 www.hisunmotors.com...

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