Table of Contents
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Congratulations on your purchase of the HS164-4. This Owner's / Operator's manual will
provide you information regarding safe operation, operational instructions, maintenance and
care. Fully understanding this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.
Introduction HS164-4
INTRODUCTION
1-1
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Table of Contents
Troubleshooting
Related Manuals for Hisun HS1P65MM
Summary of Contents for Hisun HS1P65MM
- Page 1 Introduction HS164-4 INTRODUCTION Congratulations on your purchase of the HS164-4. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable vehicle operation.
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Page 2: Important Manual Information
Introduction HS164-4 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine. -
Page 3: Important Notice
Introduction HS164-4 IMPORTANT NOTICE This vehicle is designed and manufactured for ON - ROAD use only. This vehicle complies with all applicable ON - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this vehicle. -
Page 4: Table Of Contents
Introduction HS164-4 Table of Contents Subject Page Subject Page Introduction brake fluid level 10-5 Warnings Cautions and brake pedal 10-6 Notes parking brake 10-6 Important Notice Greasing 10-7 Table of Contents engine start 10-8 Location Of Parts Wheel bolt 10-9 Illustrated Contents Evacuator valve 10-10... -
Page 5: Location Of Parts
Introduction HS164-4 LOCATION OF PARTS Roll-over protective structure. ① Front hood ② ③ Headlights Turn signal lights ④ Front bumper ⑤ 1-5 ... -
Page 6: Illustrated Contents
Introduction HS164-4 ILLUSTRATED CONTENTS ① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ High beam / Low beam ⑧ Winch in /out ⑨ Turn signal lights ⑩ DC-socket Emergency light switch ○... - Page 7 Introduction HS164-4 ① Seat belts ② Seat 1-7 ...
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Page 8: Safe Operation
Safe Operation All operators, including experienced vehicle 5. Only a qualified driver should operate this drivers or passengers, should carefully read and vehicle. Never operate after drinking, using fully understand this Users Manual, and operate drugs or controlled products, or while fatigued. strictly as the manual states in order to achieve 6. -
Page 9: Operation
Safe Operation 2. Operation 3. Children safety instructions Start the engine only in an open ventilated Always watch children when they are around the area. Carbon monoxide is colorless, odorless vehicle. Children like to imitate adults and this and is emitted from the engine and can could lead to an accident. -
Page 10: Driving In Harsh Conditions
Safe Operation 5. If do not believe you can operate the vehicle Never carry a passenger in the cargo area. safely in reverse do not attempt to ascend Evenly distribute the cargo to maintain the slope any further. proper stability. Avoid overloading the carrier. Riding in mud, a ditch, and on slopes will Cargo should be securely attached. -
Page 11: Maintenance
Safe Operation Do not open radiator cap before coolant has 10.Maintenance cooled down. When the coolant is cold, open Stop the vehicle and park it on level ground. Pull slowly and let the coolant pressure reduced, the parking brake and remove all cargo. Place and then open radiator cap. -
Page 12: Warning And Caution Labels
Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9） （10） （11） （12）... -
Page 13: Servicing Of Vehicle
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. -
Page 14: Specification Table
Specifications SPECIFICATION TABLE Model Specification Make HS1P65MM 1 cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled compression ratio 9.7±0.1:1 65.5×68.0 Bore × stroke 229cc Displacement(s) Engine Rated net power kW (HP) 10.8（14.48） Maximum power speed rpm 7000 Maximum torque (Nm) 17.5... -
Page 15: Specifications
Specifications Model Specification mm (in.) 190 (7.5) Ground Clearance Turning diameter m (in.) 7 (275.6) kg (lbs.) 200 (440) Max. rolling weight (Towing Capacity) Payload capacity kg (lbs.) 50 (110.2) kg (lbs.) 353 (778.2) Weight mm (in.) 730 (28.7) Width Length mm (in.) 1020 (40.2) Cargo bed... -
Page 16: Vehicle Limitations
Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others. -
Page 17: Pre-Operation
Pre-Operation The vehicle comes with the following key: DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the [1] Master key parking... -
Page 18: Operating The Engine
Operating the Engine STARTING THE ENGINE CAUTION： 1. Make sure the parking brake is set. To avoid personal injury： Read "SAFE OPERATION" in front of this manual. Read the danger, warning and caution labels located on the vehicle. To avoid the danger of exhaust fume ... -
Page 19: Engine And Other Check
Operating the Engine 2. Set gear shift lever to the “NEUTRAL” position. ① Gear shift lever. 4. Insert the key into the key switch and (L) Low Range turn it to: (H) High Range (Stop the Engine) (N) “Neutral” position (Engine runs or headlights on) (R) “REVERSE”... -
Page 20: Stopping The Engine
Operating the Engine 5. Turn the key to the “START” position For 5 minutes after engine start-up, allow the and release when the engine starts. engine to warm up without applying any load. This is to allow oil to reach every engine part. If IMPORTANT: load applied to the engine without warming-up, Because of safety devices, the engine will... -
Page 21: Operating New Vehicle
Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating How a new vehicle is handled and maintained Vehicles determines the life of vehicle. The lubricating oil is especially important for a A new vehicle just off the factory production new vehicle. Various parts need time to wear line has been, of course, tested, but the and polish themselves to the correct operating various parts are not aligned to each other, so... -
Page 22: Head Light Switch
Operating the Vehicle Winch cable pulled up ④ Emergency light "ON" ⑤ Emergency light "OFF" ⑥ Left turning lights ⑦ Right turning lights ⑧ ■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel. -
Page 23: Brake Pedal
Operating the Vehicle activated, the indicated turning light will control or the shifting forward of heavy flash and other will stay on. loads. Be sure to return switch to center position When driving on icy, wet or loose after turning. -
Page 24: Accelerator Pedal
Operating the Vehicle the lever. Damage may occur with wrong maintain control. The gear shift lever can only be shifted shifting operation. when the vehicle is completely stopped AN accident could occur through improper and the brake pedal is pressed. use of the gear shift lever To avoid transmission and shift linkage damage, completely stop the vehicle using... -
Page 25: Stopping
Operating the Vehicle ■ Fuel Gauge Park the vehicle on a flat place. When the key switch to “ON”, the fuel gauge will indicate the fuel level. Be careful not to fully empty the fuel tank. Otherwise air may enter the fuel system. Accelerator pedal ①... -
Page 26: Speedometer
Operating the Vehicle ■ Speedometer The hour meter indicates in five digits the hours the vehicle has been used. ① Hour meter The speedometer indicates the traveling speed. ① Speedometer... -
Page 27: Winch Mount Plate
Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer. Apply the parking brake and place chocks against the front and rear tires. -
Page 28: Maintenance And Adjustment
Maintenance and Adjustment *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually. The items listed below with a * mark are emission related critical parts by the U.S.EPA. As the ... - Page 29 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every Check ◎ ○ ○ ○ Brake hose & 200 hrs pipe Check Every 4years Every Tire wear Check ◎...
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Page 30: Periodic Service
Periodic Service CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with ① Operator’s seat moving parts: Never open operator’s seat while the engine is running. WARNING ... -
Page 31: The Cargo Bed
Periodic Service gas spring contractive till it is locked. HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury: ● When servicing under raised bed, make sure safety support properly mounted. Do not touch muffler or exhaust pipes ● while they are hot;... -
Page 32: Jack-Up Point
Periodic Service NOTE: blocking. A special wrench can be obtained at a dealer to make this adjustment. ■ Front End Jack stand at the front bumper only. Standard position: B A- Minimum (soft) E- Maximum (hard) 1. Special wrench ① Jack ②... -
Page 33: Coolant Level
Periodic Service DAILY CHECK the seat, open the adjust hatch cover. For your own safety and maximum service life To check the oil level, draw out the vehicle, make a thorough daily dipstick, wipe it clean, replace it, and draw inspection before starting the engine or it out again, check to see if the level is too operating the vehicle. -
Page 34: Radiator Screen
Periodic Service Detach the screen and remove all foreign evaporation, add water only up to the full level. materials. In case of leakage add anti-freeze and water in the specified mixing ratio up to the full level.(see flush cooling system and changing coolant in EVERY 2 YEARS in PERIODIC SERVICE section) ①... -
Page 35: Brake Pedal
Periodic Service Use extreme care when filling the reservoir. If brake fluid spills on the power steering hose, wash it off with water immediately, as brake fluid quickly ruins synthetic resin or rubber hoses. Park the vehicle on a level ground and open the hood. -
Page 36: Greasing
Periodic Service tire sizes inflation pressure Front : 180/85-10 or 45kPa (0.46kgf/cm , 7psi) 175/85-10 Rear : 255/60-10 45kPa (0.46kgf/cm , 7psi) EVERY 50 HOURS ■ Greasing Apply a small amount of multi-purpose grease to the following points every 50 hours. If you operated the vehicle in extremely wet and ①... -
Page 37: Engine Start
Periodic Service ■ Checking engine start system CAUTION TO avoid personal injury Do not allow anyone near the vehicle while testing. If the vehicle does not pass the test, do not operate the vehicle. ◆ Preparation before testing Place all control levers in the “NEUTRAL”... -
Page 38: Wheel Bolt
Periodic Service ■ Cleaning air cleaner primary element Remove the air cleaner cover and primary element. Clean the primary elements. 1） When dry dust adheres to the element blow compressed air from the inside turning element. Pressure compressed air must be under 205kpa. 2）... -
Page 39: Evacuator Valve
Periodic Service Do not run the engine with filter element contaminated with water replace it. removed. Be sure to refit the cower with the arrow IMPORTANT (on the rear of cower ) upright. if the cover When the fuel line is disconnected for is improperly fitted the evacuator valve will maintenance or repair, close both ends of the not function and dust will adhere to the... -
Page 40: Battery Charging
Periodic Service Keep electrolyte away from eyes, hands and clothes. If you are spattered with it, wash it away completely with water immediately and get medical attention. Wear eye protection and rubber gloves when working around the battery. The factory –installed battery is non-refillable type if the battery is weak, charge the battery or replace it with new one... -
Page 41: Adjusting Toe-In
Periodic Service months in cold seasons. ■ Cleaning Muffler CAUTION ■ Adjusting toe-in To avoid personal injury: Proper toe-in 0 to12 mm (0 to 0.47 in) Before touching any part of an exhaust system, be absolutely sure that it has sufficient time to cool! Park vehicle on flat place. -
Page 42: Changing Engine Oil
Periodic Service To drain the used oil, remove the drain IMPORTANT: Visually check the muffler for cracks or plug at the bottom of the engine and holes in the body, welds or pipes at regular completely drain the oil into an oil pan. intervals. -
Page 43: Replacing Engine Oil Filter
Periodic Service ■ Replacing Engine Oil Filter ■ Checking Brake Pedal CAUTION CAUTION Stop the engine and chock the wheels To avoid personal injury: before checking brake pedal. Be sure to stop the engine before movement outside changing the oil filter cartridge. - Page 44 Periodic Service If hose clamps are loose or water leaks, tighten bands securely. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked. Replace hoses and hose clamps every 2 years or earlier, if checked and found that hoses are swollen, hardened or cracked.
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Page 45: Every 300 Hours
Periodic Service manual, and then start the engine again. ■ Checking Intake Air Line Check to see if the hoses and hose clamps are tight and not damaged. If hoses and clamps are found to be worn or damaged, replace or repair them at once. -
Page 46: Anti-Freeze
Periodic Service (See “Checking Brake Fluid Level” in “DAILY Coolant capacity 2.2(2.3U.S.qts) CHECK” in “PERIODIC SERVICE” section. ■ Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury: Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. - Page 47 Periodic Service If you should drink antifreeze, throw up at antifreeze ambient once and take medical attention. temperature. Refer J1034 When antifreeze comes in contact with the standard, more specifically also to SAE skin or clothing, wash it off immediately.。 J814c.
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Page 48: Every 4 Years
5) Close the Mini fuse box cover. SERVICE” section.) 6) Connect the negative battery cable. ■ Replacing Fuel Hose Consult your local Hisun Dealer for this service. ■ Replacing Brake Master Cylinder (Inner parts) Consult your local dealer for this service. -
Page 49: Vehicle Storage
Periodic Service and tighten if necessary. ■ Replacing Light Bulb Head lights Apply grease to vehicle areas where bare Take the bulb out of the light body and metal will rust also to pivot areas. replace it with a new one. Unload from cargo bed. -
Page 50: Removing The Vehicle From Storage
Periodic Service washing machine. Cover the vehicle after the muffler and the engine have cooled down. REMOVING THE VEHICLE FROM STORAGE Check the tire air pressure and inflate the tires if they are low. Install battery before installing the battery, Be sure it is fully charged. - Page 51 Hitch coupling device device will be locked automatically. Basic information Coupling ball is prohibited and will result in Hitch coupling device is the device linking the cancellation of the type approval. tractor and trailer. Coupling ball are parts that are subject to type approval and that connect vehicles, and are therefore subject to the highest safety requirements.
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Page 52: Troubleshooting
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure Check the fuel tank and fuel filter。 Check the electric fuel pump. Check the injector. ... -
Page 53: Diagnostic Trouble Code Table
Troubleshooting Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description MAP Circuit Low Voltage or Open P0107 MAP Circuit High Voltage P0108 IAT Circuit Low Voltage P0112 IAT Circuit High Voltage or Open P0113 Coolant/Oil Temperature Sensor Circuit Low Voltage P0117 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0118... - Page 54 Troubleshooting MT05 ECU Malf Code Table:23 Malf code in MT05 Description VSS No Signal P0500 Park Neutral Switch Error P0850 CCP short to high P0445 CCP short to low/open P0444 BLM Max Adapt(Kohler Special) P0171 BLM Min Adapt(Kohler Special) P0172 PE System Lean(Kohler Special) P0174 If you have any questions, consult your local dealer.
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Page 55: Battery Troubleshooting
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure Battery overused until lights are dim. Charge the battery Charge the battery Battery sufficiently. properly. been recharged. Keep the terminal Starter does not function Clean the terminal ... -
Page 56: Machine Troubleshooting
Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure Replace throttle cable; High idling speed of engine Replace throttle petal Replace the throttle High rotary speed for clutch Replace he junior clutch spring; connection. Replace the primary clutch. ... -
Page 57: Options
OPTIONS Consult your local dealer for further details. Roof； Windscreen； Windlass Motor Scan KF90121; 13-1... - Page 58 Declaration of Driver’s exposure to noise level The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1.
- Page 59 Declaration of Driver’s exposure to noise level The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1.
- Page 60 Declaration of Vibration declaration The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1.
- Page 61 The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2.