Vertex Standard VX-820 Series Service Manual

Uhf band
Hide thumbs Also See for VX-820 Series:

Advertisement

VX-820 Series
UHF Band
Service Manual
©2005 VERTEX STANDARD CO., LTD.
Specifications ...................................................................................................................................................... 2
Exploded View & Miscellaneous Parts .......................................................................................................... 3
Block Diagram .................................................................................................................................................... 5
Circuit Description ............................................................................................................................................. 7
Alignment .......................................................................................................................................................... 11
Board Units (Schematics, Layouts & Parts)
Main Unit .................................................................................................................................................... 15
Display Unit ................................................................................................................................................ 33
Cable Unit.................................................................................................................................................... 41
EC058U90A
Introduction
This manual provides the technical information necessary for servic-
ing the VX-820 Series Transceiver.
Servicing this equipment requires expertise in handing surface-mount
chip components. Attempts by non-qualified persons to service this
equipment may result in permanent damage not covered by the war-
ranty, and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided board
in this transceiver. Each side of the board is referred to by the type of
the majority of components installed on that side ("Side A" or "Side
B"). In most cases one side has only chip components (surface-mount
devices), and the other has either a mixture of both chip and leaded
components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded
components only.
As described in the pages to follow, the advanced microprocessor de-
sign of the VX-820 Series Transceiver allows a complete alignment of
this transceiver to be performed without opening the case of the radio;
all adjustments can be performed from the front panel, using the "Align-
ment Mode" menu.
While we believe the information in this manual to be correct, VER-
TEX STANDARD assumes no liability for damage that may occur as a
result of typographical or other errors that may be present. Your coop-
eration in pointing out any inconsistencies in the technical information
would be appreciated.
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
1

Advertisement

Table of Contents
loading

Summary of Contents for Vertex Standard VX-820 Series

  • Page 1 As described in the pages to follow, the advanced microprocessor de- sign of the VX-820 Series Transceiver allows a complete alignment of this transceiver to be performed without opening the case of the radio; all adjustments can be performed from the front panel, using the “Align- ment Mode”...
  • Page 2: Specifications

    Specifications General Frequency range: 450-512 MHz (VTX) 450-520 MHz (EXP) Channel / Group: 32 CH / 1 Group (w/o LCD version) 512 CH / 16 Groups (w/ LCD version) Channel Spacing: 12.5/20/25 kHz PLL Stepping: 5/6.25 kHz Power Supply Voltage: 7.4 V Current Consumption: 30 mA (Standby w/saver)
  • Page 3: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA0601800 SIDE COVER Œ Œ CP8254003 RA0611500 PANEL ASSY (16 KEY) ROTARY KNOB (CH) RA0601700 ROTARY KNOB (VOL) Ž RA0688700 LATCH NAIL RA0745400 (x2 pcs) “ COIL SPRING “ RA060400B LATCH PLATE RA0727300 RA0663800 RUBBER KNOB (16KEY) RA068970A FRAME G6090163...
  • Page 4 Exploded View & Miscellaneous Parts Note...
  • Page 5 Block Diagram Main Unit...
  • Page 6 Block Diagram Display Unit...
  • Page 7: Receiver System

    Circuit Description 1. Circuit Configuration by Frequency nels) to strip away all but the desired signal, and is The receiver is a double-conversion superhetero- applied to the limiter amplifier in Q1065 dyne type, with a first Intermediate Frequency (IF) (TA31136FN), which removes amplitude variations of 50.85 MHz and a second IF of 450 kHz.
  • Page 8 Circuit Description rier is received, the DC voltage becomes low because fied by Q1075 (LM2902PWR), and their level is set the noise is compressed. When the detected voltage by Q1020 (M62364FP) to establish proper balance to the CPU is high, the CPU stops AF output by set- of the level between high- and low-frequency com- ting Q1083 (DTC114TE) “OFF”...
  • Page 9 Circuit Description frequency between 450 and 512 MHz (the actual IC Q1068 (SA7025DK) and is divided by the refer- transmitting frequency). The output from the oscil- ence divider. This IC is a decimal point dividing PLL lator is amplified by buffer amplifier Q1040 IC, and the dividing ratio becomes 1/8 of the usual (2SC5005) and becomes the output of the VCO.
  • Page 10 Circuit Description Note...
  • Page 11: Required Test Equipment

    Alignment Introduction The following test equipment (and thorough famil- The VX-820 series is carefully aligned at the factory iarity with its correct use) is necessary for complete for the specified performance across the frequency realignment. Correction of problems caused by mis- range specified for each version.
  • Page 12: Alignment Preparation & Precautions

    Alignment Alignment Preparation & Precautions Setup the test equipment as shown for transceiver A 50-Ohm RF Dummy Load and in-line wattmeter alignment, apply 7.5 V DC power to the transceiver. must be connected to the main antenna jack in all Refer to the drawings above for Alignment Points.
  • Page 13: Basic Alignment Mode

    Install the CE59 (version 2.06 or later) to your PC. entire radio. The value of each parameter can be The re-alignment for VX-820 series uses the changed to the desired position by use of the “ ” / “Alignment“ menu of CE59.
  • Page 14 Alignment CH (C ) Fine Alignment Mode HANNEL HANNEL The CH Fine Alignment Mode allows you to align the radio separately for every operating channel. The value of each parameter can be changed to the de- sired position using the “ ” / “ ” and up/down arrow keys, direct number input, and by dragging the PC mouse.
  • Page 15: Main Unit

    Main Unit Circuit Diagram –0.2 dBµV emf –10.5 dBµV emf @485.1 MHz @485.1 MHz RX: 2.9 V RX: 4.9 V –3.2 dBµV emf TX: 0 V TX: 0 V RX: 2.8 V RX: 0.8 V TX: 0 V RX: 3.0 V TX: 0 V TX: 0 V RX: 2.4 V...
  • Page 16 Main Unit...
  • Page 17 Main Unit Parts Layout (Side A) LC87FF5BP6A (Q1067) 2SK3476 (Q1019) CD4066BPWR (Q1078) LM2902PWR (Q1073, 1074, 1075) NJM12902V (Q1072) 2SB1132 (BA) DTC114TE (04) RTM002 (BA) TAR5S35U UNR911FJ0L (6O) XP1501 (5R) DA221 (K) (Q1003) (Q1010, 1025, (Q1088) (Q1060, 1061) (Q1041, 1085) (Q1002) (D1026, 1042, 1062) 1043, 1049, 1050)
  • Page 18 Main Unit Parts Layout (Side B) AK2345 (Q1031) M62364FP (Q1020) CD4053BPWR (Q1014) LM2902PWR (Q1082) SA7025DK (Q1068) 2SK508 (K52) 2SA1774 (FR) 2SC3356 (R24) DTA144EE (16) DTC114TE (04) NJM2130F SPM5001 DA221 (K) LA8630M (Q1046) (Q1035) (Q1027) (Q1036) (Q1038, 1047, (Q1030, 1084) (Q1034) (D 1025) (Q1022) 1083)
  • Page 19: Parts List

    Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CS1840001 Printed Circuit Board AC058U000 FR0130500 C 1001 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240 C 1004 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1005 CHIP CAP.
  • Page 20 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1103 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1104 CHIP TA.CAP. TMCSA1C105MTR K78120023 C 1106 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1107 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240...
  • Page 21 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1185 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1186 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240 C 1187 CHIP CAP. 0.022uF GRM36B223K16PT K22128806 C 1189 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 22 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1264 CHIP CAP. GRM1552C1H7R0BZ01D K22178294 C 1266 CHIP CAP. GRM1552C1H9R0BZ01D K22178296 C 1267 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240 C 1268 CHIP CAP. 150pF GRM1552C1H151JA01D K22178240...
  • Page 23 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1334 CHIP TA.CAP. 0.68uF TESVA1D684M1-8R K78130009 C 1335 CHIP CAP. 56pF GRM1552C1H560JD01D K22178230 C 1336 CHIP CAP. ECJ1VB1A105K K22104806 C 1337 CHIP CAP. ECJ1VB1A105K K22104806 C 1338 CHIP CAP.
  • Page 24 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1402 CHIP CAP. 12pF GRM1552C1H120JZ01D K22178214 C 1403 CHIP CAP. GRM1554C1H2R0CZ01D K22178204 C 1404 CHIP CAP. GRM1552C1H8R0DZ01D K22178210 C 1406 CHIP CAP. GRM1552C1H8R0DZ01D K22178210 C 1412 CHIP CAP.
  • Page 25 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR J 1002 CONNECTOR 9636S-28A-TC P1091189 J 1004 CONNECTOR AXK6S40535P P0091209 J 1006 CONNECTOR 9636S-12Y900 P1091187 J 1007 SHIELD FINGER E01J3028Y S5000266 J 1008 SHIELD FINGER E01J3028Y S5000266 J 1009 SHIELD FINGER...
  • Page 26 DTC144EE TL G3070075 Q 1088 FET RTM002P02(TAPE) G3070347 R 1005 CHIP RES. 1/16W 5% RMC1/16S 223JTH J24189041 R 1011 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1015 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 : Please contact VERTEX STANDARD...
  • Page 27 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1019 CHIP RES. 4.7k 1/16W 5% RMC1/16S 472JTH J24189033 R 1020 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037 R 1027 CHIP RES. 1/2W RLC32-R200FTP J24279031...
  • Page 28 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1149 CHIP RES. 120k 1/16W 5% RMC1/16S 124JTH J24189050 R 1151 CHIP RES. 330k 1/16W 5% RMC1/16S 334JTH J24189055 R 1153 CHIP RES. 1/16W 5% RMC1/16S JPTH J24189070...
  • Page 29 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1222 CHIP RES. 1/16W 5% RMC1/16S 180JTH J24189004 R 1223 CHIP RES. 1/16W 5% RMC1/16S 470JTH J24189009 R 1224 CHIP RES. 680k 1/16W 5% RMC1/16S 684JTH J24189059...
  • Page 30 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1304 CHIP RES. 220k 1/16W 5% RMC1/16S 224JTH J24189053 R 1305 CHIP RES. 1/16W 5% RMC1/16S 473JTH J24189045 R 1307 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037...
  • Page 31 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1376 CHIP RES. 6.8k 1/16W 5% RMC1/16S 682JTH J24189035 R 1377 CHIP RES. 1/16W 5% RMC1/16S 101JTH J24189013 R 1378 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025...
  • Page 32 Main Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1440 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1441 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1442 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 1443 CHIP RES.
  • Page 33: Display Unit

    Display Unit Circuit Diagram INT SP: 7.4 V EXT SP MUTE: 0.2 V 7.4 V 3.8 V @25 °C MUTE: 0.6 V PWR ON: 3.2 V PWR ON: 5.0 V EXT SP BUSY: 0.6 V BUSY: 9.4 V PWR OFF: 0 V PWR OFF: 0 V TX: 0.2 V TX: 0.6 V...
  • Page 34 Display Unit Note...
  • Page 35 Display Unit Parts Layout (Side A) DTC114TE (04) DA221 (K) (Q2008, 2009, (D2014, 2015, 2010, 2011, 2012, 2016, 2017, 2018, 2013) 2020)
  • Page 36 Display Unit Parts Layout (Side B) 2SD1767 (DC) CD4053BPWR 2SA1602 (MF) DTC114TE (04) RTQ030P02 UMD12N (Q2007) (Q2015) (Q2005) (Q2001, 2002, 2023) (Q2018) (Q2020, 2021) PDTC114TE 2SA1774 (FR) (Q1023, 1028) (Q2019) NJU6624AFG LM2904PWR DTC144EE (26) TAR5S50U XP1501 (5R) (Q2006) (Q2014) (Q2022) (Q2003) (Q2004) TDA2822...
  • Page 37 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CB3184001 W/O LCD CB3184002 W/LCD Printed Circuit Board AC058N000 FR0123400 C 2001 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 2002 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 38 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR D 2013 LED SDDF01000A1 G2071056 D 2014 DIODE DA221 TL G2070178 D 2015 DIODE DA221 TL G2070178 D 2016 DIODE DA221 TL G2070178 D 2017 DIODE DA221 TL G2070178...
  • Page 39 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 2027 CHIP RES. 1/16W 5% RMC1/16S 102JTH J24189025 R 2028 CHIP RES. 1/16W 5% RMC1/16S 221JTH J24189017 R 2029 CHIP RES. 2.2k 1/16W 5% RMC1/16S 222JTH J24189029...
  • Page 40 Display Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 2088 CHIP RES. 1/16W 5% RMC1/16S 563JTH J24189046 R 2089 CHIP RES. 1/16W 5% RMC1/16S 333JTH J24189043 R 2091 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037 W/LCD...
  • Page 41: Cable Unit

    Cable Unit Circuit Diagram Parts Layout Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR Printed Circuit Board AC058N000 FR013270B C 5001 CHIP CAP. 0.001uF GRM188B11H102KA01D K22174821 MC5001 MIC. ELEMENT EM-140 M3290032 MIC HOLDER RUBBER RA0725900...
  • Page 42 Copyright 2004 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

Table of Contents