Sony Ericsson W850i Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for W850i
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
1.4 Recurrent Repair Actions ........................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 21
3.1 Battery Cover..........................................................................22
3.2 Upper Rear Lid Assembly......................................................22
3.3 Upper Front Assembly Complete .........................................22
3.4 Numeric Key Foil Assembly ..................................................22
3.5 Lower Rear Cover assembly .................................................22
3.6 ESD Protection Sheet ............................................................22
3.7 LCD Module ............................................................................22
3.8 Navigation Key Foil Assembly ..............................................23
3.10 External Antenna Plug Assembly .........................................24
3.11 IRDA Window..........................................................................25
3.12 Co-Brand Label.......................................................................26
3.13 Tape Upper Rear Lid ..............................................................27
3.14 Rubber Connector, Speaker Plate ........................................28
3.15 Keyboard Navigation .............................................................29
3.16 Ear Speaker.............................................................................30
3.17 Water Indicator .......................................................................32
3/000 21-1/FEA 209 544/104 C
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
Battery Cover Assembly and Battery..................................... 7
2.1.2
Upper Rear Lid Assembly ..................................................... 8
2.1.3
Upper Front Assembly Complete .......................................... 9
2.1.4
2.1.5
Numeric Key Foil assembly ................................................. 15
2.1.6
2.1.7
ESD Protection Sheet ......................................................... 17
2.1.8
2.1.9
Mechanism .......................................................................... 19
Mechanism..............................................................................23
Working Instruction, Mechanical

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Summary of Contents for Sony Ericsson W850i

  • Page 1: Table Of Contents

    3.11 IRDA Window................25 3.12 Co-Brand Label...............26 3.13 Tape Upper Rear Lid ..............27 3.14 Rubber Connector, Speaker Plate ........28 3.15 Keyboard Navigation .............29 3.16 Ear Speaker................30 3.17 Water Indicator ...............32 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 2 Together with the Numeric Key Foil Assembly......... 77 4.1.6 Upper Front Assembly Complete ........81 4.1.7 Upper Rear Lid Assembly ........... 83 4.1.8 Battery and Battery Cover ........... 85 5 Revision history ..............87 3/000 21-1/FEA 209 544/104 C 2(87) © Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction W850i Black W850i Black W850i White 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 1.4 Recurrent Repair Actions How to open a board-to-board connector with the front opening tool. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    5. Lower Rear Cover Assembly 6. Main PBA 7. ESD Protection Sheet 8. LCD Module Assembly 9. Lower Front Assembly (a), Slide Mechanism (b) and Upper Carrier Assembly (c) 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Battery Cover Assembly And Battery

    Lift up the battery in the bottom end to unleash it. If not released, turning the phone around at the same time will make it become released. Remove the battery completely from the phone with your fingers. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Upper Rear Lid Assembly

    Move the plectrum along the gap (around the corner) until the lid is loose on this side. Continue and do the same thing on the other side. Remove the upper rear lid assembly completely. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9: Upper Front Assembly Complete

    E CAREFUL NOT TO BREAK THE FRONT Continue to bend further down on the upper front assembly complete until it’s loose on this side. Start on the opposite side and do the same thing. 3/000 21-1/FEA 209 544/104 C 9(87) © Sony Ericsson Mobile Communications AB...
  • Page 10 Disassembly Instruction continued E CAREFUL NOT TO BREAK THE FRONT And again. Gently fold down the upper front assembly complete and remove it. Disassembled upper front assembly complete. 3/000 21-1/FEA 209 544/104 C 10(87) © Sony Ericsson Mobile Communications AB...
  • Page 11: Dividing The Phone Into Upper And Lower Half's

    Use the guitar pick to unsnap the Lower Front Cover from the Lower Rear Cover. Use a guitar pick and gently move it along the side until the front is loose. 3/000 21-1/FEA 209 544/104 C 11(87) © Sony Ericsson Mobile Communications AB...
  • Page 12 Now should the whole side have become loose. Repeat the same procedure on the other side. By the camera button insert the guitar pick until you get a gap. 3/000 21-1/FEA 209 544/104 C 12(87) © Sony Ericsson Mobile Communications AB...
  • Page 13 PBA. Do the same thing with the half-half flex with components board to board connector. 3/000 21-1/FEA 209 544/104 C 13(87) © Sony Ericsson Mobile Communications AB...
  • Page 14 Working Instruction, Mechanical Disassembly Instruction continued The phone is now divided into upper and lower half’s. 3/000 21-1/FEA 209 544/104 C 14(87) © Sony Ericsson Mobile Communications AB...
  • Page 15: Numeric Key Foil Assembly

    WHEN THE PHONE IS DIVIDED INTO TWO HALF Remove the numeric key foil assembly with a blunt pair of tweezers or your fingers. Removed numeric key foil assembly. 3/000 21-1/FEA 209 544/104 C 15(87) © Sony Ericsson Mobile Communications AB...
  • Page 16: Lower Rear Cover Assembly (And Main Pba)

    If necessary, wiggle the main PBA a little side to side while pulling it away from the lower front cover assembly. Remove the main PBA completely from the lower rear cover assembly. 3/000 21-1/FEA 209 544/104 C 16(87) © Sony Ericsson Mobile Communications AB...
  • Page 17: Esd Protection Sheet

    ESD protection sheet and the upper carrier assembly until it’s become loose (if necessary bend a little). Completely remove the ESD protection sheet with the tweezers. Removed ESD protection sheet. 3/000 21-1/FEA 209 544/104 C 17(87) © Sony Ericsson Mobile Communications AB...
  • Page 18: Lcd Module And Navigation Key Foil Assembly

    Removed LCD module and navigation key foil assembly. 3/000 21-1/FEA 209 544/104 C 18(87) © Sony Ericsson Mobile Communications AB...
  • Page 19: Lower Front Assembly, Upper Carrier Assembly And Slide

    Remove the four screws from the upper carrier assembly by using the NTZ 112 1052 (JCIS bit). Replace the screw with new ones. Remove the slide mechanism from the upper carrier assembly. 3/000 21-1/FEA 209 544/104 C 19(87) © Sony Ericsson Mobile Communications AB...
  • Page 20 Working Instruction, Mechanical Disassembly Instruction continued Disassembled upper carrier assembly, slide mechanism and lower front assembly. 3/000 21-1/FEA 209 544/104 C 20(87) © Sony Ericsson Mobile Communications AB...
  • Page 21: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22: Battery Cover

    Prepare the new LCD Module. Apply a new LCD tape on the LCD Module according to the 3.47 Replacement instructions! Follow the 4.1.2, 4.1.6- 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23: Navigation Key Foil Assembly

    Slide Mechanism Follow the 2.1.1 – 2.1.9 Disassembly instructions! Prepare the new Lower Front Assembly, Upper Carrier Assembly and slide mechanism. Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 23(87) © Sony Ericsson Mobile Communications AB...
  • Page 24: External Antenna Plug Assembly

    Skip this section if you only disassemble the phone. Can be done without any previous disassembly Assemble a new external antenna plug assembly with your fingers. Follow the 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: Irda Window

    Start to remove the old IRDA window with a dentist hook. Remove the IRDA window completely. Press (quite hard) the new IRDA window into place with your fingers. Correctly assembled IRDA window. Follow the 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 25(87) © Sony Ericsson Mobile Communications AB...
  • Page 26: Co-Brand Label

    Can be done without any previous disassembly! Assemble a new co-brand label with a blunt pair of tweezers or by hand. Keep the pressure on for a few seconds to secure a good fit. 3/000 21-1/FEA 209 544/104 C 26(87) © Sony Ericsson Mobile Communications AB...
  • Page 27: Tape Upper Rear Lid

    Remove the old tape upper rear lid with a dentist hook. Assemble a new (or two) tape upper rear lid with the help of a blunt pair of tweezers. Follow the 4.1.7 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 27(87) © Sony Ericsson Mobile Communications AB...
  • Page 28: Rubber Connector, Speaker Plate

    Remove the rubber connector, speaker plate with a blunt pair of tweezers. Reassemble a new rubber connector, speaker plate with the tweezers. Follow the 4.1.6 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 28(87) © Sony Ericsson Mobile Communications AB...
  • Page 29: Keyboard Navigation

    Assemble a new keyboard navigation by hand. Make sure that the keyboard navigation is placed correctly in the two guide cavities. Follow the 4.1.6 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 29(87) © Sony Ericsson Mobile Communications AB...
  • Page 30: Ear Speaker

    O NOT TOUCH OR BEND THE CONTACT SPRINGS Assemble a new ear speaker into the cavity and press gently with the tweezers and hold it there for a few seconds to secure a god fit. 3/000 21-1/FEA 209 544/104 C 30(87) © Sony Ericsson Mobile Communications AB...
  • Page 31 Working Instruction, Mechanical Make sure that the new ear speaker is correctly assembled. Check so there is no damage on the connection springs. Follow the 4.1.6 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 31(87) © Sony Ericsson Mobile Communications AB...
  • Page 32: Water Indicator

    Follow the 4.1.4 – 4.1.8 Reassembly instructions! INSPECTION (FROM THE OUTSIDE) Check for water damage on the water indicator. With the battery cover assembly and the battery removed! 3/000 21-1/FEA 209 544/104 C 32(87) © Sony Ericsson Mobile Communications AB...
  • Page 33: Duo Lid

    Remove the old duo lid and replace it with a new one. Use a blunt pair of tweezers during the assembly. Correctly assembled duo lid. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 33(87) © Sony Ericsson Mobile Communications AB...
  • Page 34: Keyboard Numeric

    Assemble a new keyboard numeric with your fingers. Make sure it’s assembled in the correct position – notice the guide pins in the lower front assembly. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 34(87) © Sony Ericsson Mobile Communications AB...
  • Page 35: Microphone Grommet

    Assemble a new microphone grommet into the lower front assembly with the tweezers. Make sure that the microphone grommet is assembled in the right position. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 35(87) © Sony Ericsson Mobile Communications AB...
  • Page 36: Microphone

    Assemble a new microphone into the lower front assembly with the tweezers. Make sure that the microphone is assembled in the right position. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 36(87) © Sony Ericsson Mobile Communications AB...
  • Page 37: Camera Key

    Assemble a new camera key into the lower front assembly with the tweezers. Make sure that the camera key is assembled in the right position (use the guide pins). Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 37(87) © Sony Ericsson Mobile Communications AB...
  • Page 38: Conductive Gasket

    Remove the old conductive gasket with a dentist hook/ blunt pair of tweezers. Assemble a new (or more) conductive gasket with the help of a blunt pair of tweezers. 3/000 21-1/FEA 209 544/104 C 38(87) © Sony Ericsson Mobile Communications AB...
  • Page 39: Tape For Slider Mechanism

    Remove the old tape for slider mechanism with a dentist hook. Assembly a new tape for slider mechanism with a blunt pair of tweezers. Follow the 4.1.1 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 39(87) © Sony Ericsson Mobile Communications AB...
  • Page 40: Damper For Lower Front (1)

    Assemble a new damper for lower front (1) with the tweezers – push it into the correct position. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 40(87) © Sony Ericsson Mobile Communications AB...
  • Page 41: Damper For Lower Front (2)

    Remove the old damper with a blunt pair of tweezers Assemble a new damper for lower front (2) with the tweezers – push it into the correct position. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 41(87) © Sony Ericsson Mobile Communications AB...
  • Page 42: Vga Camera Gasket

    Remove the old VGA camera gasket with a dentist hook. Assemble a new VGA camera gasket with the help of a blunt pair of tweezers. Follow the 4.1.6 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 42(87) © Sony Ericsson Mobile Communications AB...
  • Page 43: Camera Module (Vga) With Flex

    Gently lift the LCD Module assembly just enough to slide out the camera module (VGA). Slide in a new camera module (VGA) into the correct position on the upper carrier assembly. 3/000 21-1/FEA 209 544/104 C 43(87) © Sony Ericsson Mobile Communications AB...
  • Page 44 Reconnect the camera module (VGA) flex film with the flex film assembly tool. Close the FPC connector with a blunt pair of tweezers. Follow the 4.1.6 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 45: Half- Half Flex With Components

    Use your fingers to keep the pressure on for a few seconds to secure a good fit. A new half-half flex with components mounted on an upper carrier assembly. Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 45(87) © Sony Ericsson Mobile Communications AB...
  • Page 46: Adhesive Half To Half

    Assemble a new adhesive half to half with the help of a blunt pair of tweezers. Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 46(87) © Sony Ericsson Mobile Communications AB...
  • Page 47: Main Flex Assembly

    E VERY CAREFUL WITH THE MAIN FLEX ASSEMBLY Continue to use the flex film assembly tool until the whole main flex assembly is totally free from the upper carrier assembly. 3/000 21-1/FEA 209 544/104 C 47(87) © Sony Ericsson Mobile Communications AB...
  • Page 48 Check that all of the flaps on the main flex assembly are correctly assembled (use the guide pins by the arrows). Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 49: Lower Damper For Upper Carrier Assembly

    Completely remove the old dampers with the tweezers. Assemble new dampers with the tweezers or your fingers. Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 49(87) © Sony Ericsson Mobile Communications AB...
  • Page 50: Protective Tape, Test Points

    Remove the old protective tape, test points with a dentist hook. Assemble a new protective tape, test points with the help of a blunt pair of tweezers. Follow the 4.1.5 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 50(87) © Sony Ericsson Mobile Communications AB...
  • Page 51: Vibrator

    (don’t press on the contact springs). Check the new contact springs that they are in good condition and that they are not bent. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 52: Volume Keys

    Assemble a new volume key into the lower rear cover assembly with the tweezers. Make sure that the volume key is assembled in the right position. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 52(87) © Sony Ericsson Mobile Communications AB...
  • Page 53: On/Off Key

    Assemble a new on/off key into the lower rear cover assembly with the tweezers. Make sure that the on/off key is assembled in the right position. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 53(87) © Sony Ericsson Mobile Communications AB...
  • Page 54: Bt Antenna

    Remove the old BT antenna with a blunt pair of tweezers. Assemble a new BT antenna with the tweezers. Make sure that the BT antenna is assembled in the right position. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 54(87) © Sony Ericsson Mobile Communications AB...
  • Page 55: System Connector

    Assemble a new system connector with your fingers. Press the system connector firmly to the bottom of the main PBA. Picture shows a correct assembled system connector. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 56: Dust Gasket, System Connector

    Assemble a new dust gasket with your fingers. Press the dust gasket firmly to the bottom of the main PBA. Picture shows a correct assembled dust gasket. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 56(87) © Sony Ericsson Mobile Communications AB...
  • Page 57: Insulation Label

    Remove the old insulation label with a dentist hook. Assemble a new insulation label with the help of a blunt pair of tweezers. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 57(87) © Sony Ericsson Mobile Communications AB...
  • Page 58: Flash Reflector

    Follow the 2.1.1 – 2.1.6 Disassembly instructions! Remove the old flash reflector with your fingers. Pull straight up. Assemble a new flash reflector with your fingers. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 58(87) © Sony Ericsson Mobile Communications AB...
  • Page 59: Led-Flash Assembly

    Assemble and tighten the screw in the new LED-flash assembly. The LED-flash assembly is now reassembled. Replace the screws if it’s damaged otherwise it can be reused. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 59(87) © Sony Ericsson Mobile Communications AB...
  • Page 60: Loud Speaker Box Assembly

    Remove the inside screw from the main PBA by using the NTZ 112 288 (torx bit no 6). Replace the screw if it’s damaged otherwise it can be reused. Remove the whole loud speaker box assembly by hand. 3/000 21-1/FEA 209 544/104 C 60(87) © Sony Ericsson Mobile Communications AB...
  • Page 61 Assemble and tighten the screw in the main PBA. The loud speaker box assembly is now reassembled. Replace the screws if it’s damaged otherwise it can be reused. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 62: Camera Rubber

    Follow the 2.1.1 – 2.1.6 Disassembly instructions! Remove the old camera rubber with a blunt pair of tweezers. Assemble a new camera rubber with your fingers. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 62(87) © Sony Ericsson Mobile Communications AB...
  • Page 63: Shield Can Camera Module

    Remove the camera shield with your fingers. Reassemble a new shield can camera module with your fingers. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 63(87) © Sony Ericsson Mobile Communications AB...
  • Page 64: Camera Module 2M Ff

    Remove (with your fingers) the old camera module 2M FF from the camera tool. Notice the small slot in the Notice the small slot in the camera module 2M FF socket. 3/000 21-1/FEA 209 544/104 C 64(87) © Sony Ericsson Mobile Communications AB...
  • Page 65 Make sure that the camera module 2M FF is in the right position (to the bottom of the socket and properly locked). Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 66: Lcd Tape

    Remove the old LCD tape with a dentist hook. Assemble a new LCD tape with the help of a blunt pair of tweezers. Follow the 4.1.2, 4.1.6- 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 66(87) © Sony Ericsson Mobile Communications AB...
  • Page 67: Slide Mechanism Protection Tape

    Remove the old slide mechanism protection tape with a dentist hook. Assemble a new slide mechanism protection tape with the help of a blunt pair of tweezers. Follow the 4.1.4 – 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C 67(87) © Sony Ericsson Mobile Communications AB...
  • Page 68: Label

    OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.8 Reassembly instructions! 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 69: Reassembly

    4. Main PBA 5. Lower Rear Cover Assembly 6. Numeric Key Foil Assembly 7. Upper Front Assembly Complete 8. Upper Rear Lid 9. Battery (a) and Battery Cover (b) 3/000 21-1/FEA 209 544/104 C 69(87) © Sony Ericsson Mobile Communications AB...
  • Page 70: Upper Carrier Assembly, Slide Mechanism And Lower Front Assembly

    Start to assemble the slide mechanism in the lower front assembly. Hold the slide mechanism like this before installation of the two screws. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 71 1.5 NCM OF TORQUE FOR THE SCREW USING NTZ 112 1052 (JCIS BIT) Assemble and tighten the two screws in the lower front assembly. Replace the screws if it’s damaged otherwise it can be reused. 3/000 21-1/FEA 209 544/104 C 71(87) © Sony Ericsson Mobile Communications AB...
  • Page 72 1.5 NCM OF TORQUE FOR THE SCREW USING NTZ 112 1052 (JCIS BIT)! Assemble and tighten four screws in the upper carrier assembly. Replace the screws with new ones. Slide the two half’s together. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 73: Lcd Module Assembly And Navigation Key Foil Assembly

    Slide in the LCD module assembly against the upper carrier assembly. Gently fold the LCD module assembly towards the upper carrier assembly until the LCD module assembly is in the correct position. 3/000 21-1/FEA 209 544/104 C 73(87) © Sony Ericsson Mobile Communications AB...
  • Page 74 Don’t apply pressure on the two b t b connectors until you are certain that you have a “match”. Make sure that the two board to board connectors are closed. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 75: Esd Protection Sheet

    Working Instruction, Mechanical 4.1.3 ESD Protection Sheet Start to reassemble the ESD protection sheet. Snap/click the ESD protection sheet into the correct position with your fingers. 3/000 21-1/FEA 209 544/104 C 75(87) © Sony Ericsson Mobile Communications AB...
  • Page 76: Lower Rear Cover Assembly (And Main Pba)

    Gently snap down the main PBA into the lower rear cover assembly (use your fingers). Check so the main PBA is correctly assembled in the lower rear cover assembly. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 77: Reassembly Of The Phones Upper And Lower Half's

    Slide in the camera button flex film into the correct position in lower rear cover assembly. Connect the numeric key foil assembly’s board to board connector to the main PBA with your fingers. 3/000 21-1/FEA 209 544/104 C 77(87) © Sony Ericsson Mobile Communications AB...
  • Page 78 Gently close the two half’s of the phone together. Turn the phone around. AKE SURE THAT THE KEYBOARD NUMERIC IS IN THE CORRECT ’ POSITION BEFORE YOU START TO SQUEEZE THE TWO HALF TOGETHER 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 79 TORX BIT NO 6 Assemble and tighten the two screws in the lower rear cover assembly. Replace the screw if it’s damaged otherwise it can be reused. Slide the phone together. 3/000 21-1/FEA 209 544/104 C 79(87) © Sony Ericsson Mobile Communications AB...
  • Page 80 Replace the screw if it’s damaged otherwise it can be reused. E CAREFUL WITH THE FLEX FILMS Gently fold back the two flex films with the flex film assembly tool towards the upper carrier assembly guide pins. 3/000 21-1/FEA 209 544/104 C 80(87) © Sony Ericsson Mobile Communications AB...
  • Page 81: Upper Front Assembly Complete

    Start to reassemble the upper front assembly complete. Begin from the bottom of the phone then gently continue to squeeze the upper front assembly complete towards the top of the phone. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 82 NTZ 112 288 TORX BIT NO 6 Assemble and tighten the two screws in the upper carrier assembly. Replace the screw if it’s damaged otherwise it can be reused. 3/000 21-1/FEA 209 544/104 C 82(87) © Sony Ericsson Mobile Communications AB...
  • Page 83: Upper Rear Lid Assembly

    Slide in the upper rear lid assembly completely. “Lock” the upper rear lid assembly by pressing it down until you hear a click sound. Do the same thing on the other side. 3/000 21-1/FEA 209 544/104 C 83(87) © Sony Ericsson Mobile Communications AB...
  • Page 84 Working Instruction, Mechanical Reassembly Instruction continued Upper rear lid assembly reassembled. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 85: Battery And Battery Cover

    Lay down the top of the battery into the frame cavity. Start to slide on the battery cover. With your fingers, push on the battery cover until it is completely closed. 3/000 21-1/FEA 209 544/104 C 85(87) © Sony Ericsson Mobile Communications AB...
  • Page 86 Working Instruction, Mechanical Reassembly Instruction continued The phone is now totally reassembled. 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 87: Revision History

    Changes / Comments 2006-09-20 Initial release 2006-09-25 Added LCD tape and changed part LCD Module assembly to LCD Module part number RNH 942 271 2006-10-05 Removal of tapes 3/000 21-1/FEA 209 544/104 C © Company Internal Sony Ericsson Mobile Communications AB...

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