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Summary of Contents for Nautilus MX3-200H
- Page 1 Nautilus MX3-200H Operating Manual #LMANN09 Revised: 01-29-2015...
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Page 2: Table Of Contents
Nautilus MX3-200H Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Vacuum Connections • Electrical Supply • Water Supply & Chemicals •... -
Page 3: Introduction
Years of experience, engineering, and planning have gone into the design and manufacturing of the MX3-200H. We take a great deal of pride in the MX3-200H; our goal is no less than your complete satisfaction. -
Page 4: Technical Specifications
Technical Specifications MX3-200H High Pressure Extractor Height: 42-1/4” Length: 34-3/8” Width: 23-3/8” Weight: 123 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: Solution Pump: Pump-Tec #114 pump with 1.4ampMotor - 0-200 psi – 0.89 gpm Vacuum Motors: Two AMETEK Lamb 5.7” diameter 3-Stage – tangential discharge... -
Page 5: Optional Equipment
Additional / Optional Equipment Wand Glide – Delrin AW529D Wand Glide – Teflon AW529T 18” Bottom Velcro Strap for Wand Holder NM5841 Hy-Dry Deluxe Upholstery Tool: AW50D 1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36 2” cuff for 1-1/2” Vac Hose: AH46 1-1/2”... - Page 6 (see Page 9 for details.) • Do not use the MX3-200H outdoors, in standing water or on wet surfaces. Do not store the MX3-200H in wet conditions. If extractor is leaking, unplug machine power cords from outlets before approaching or touching machine.
- Page 7 Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the MX3-200H has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.
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Page 8: Vacuum Connections
Section Vacuum Connections The MX3-200H has a unique vacuum system which allows you to connect your vacuums in either parallel or in series. Vacuum connections can be changed quickly, with only a screw driver. While there is debate on which vacuum alignment provides the best extraction, this much is true: •... - Page 9 SET UP AND OPERATION 1. Electrical Cords: Two 25’ power cords are supplied with the Nautilus MX3-200H. Cord #1 powers vacuum #1, the Solution Pump, Heater Circuit #1 and the cooling fan; Cord #2 powers vacuum #2, Heater Circuit #2 and the waste pump if so equipped.
- Page 10 16-1/4oz of chemical to each gallon of water.) • The recommended tip for use with the MX3-200H is the turquoise tip with a dilution rate of 256:1. This means that for each gallon of water flowing into the machine, 1/2 ounce of chemical will be added.
- Page 11 How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1...
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Page 12: Water Supply & Chemicals
Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •... - Page 13 3. Priming the High-Pressure Pump: Once water is in the solution tank, the high pressure pump must be primed: • There is a priming hose included with the machine. Connect the priming hose to the solution outlet – female quick connect on the front of the machine. •...
- Page 14 6. Connection of Vacuum Hoses: The vacuum connection port on the machine can be either a 2” hose barb or 2” male Flash Cuff. Both are included with your MX3-200H. The desired connector can be threaded into the vacuum port on the Vacuum Hose Connection with standard barb &...
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Page 15: Foam Downer
The Foam Downer kills foam as waste water enters the machine. Place a container of liquid defoamer on the top of your MX3-200H. The vacuum air flow siphons the liquid defoamer through Foam Downer into the vacuum tank, breaking down the foam before it can cause any damage or make a mess. -
Page 16: Pump-Out System
8. Connection of Optional Pump-Out Hose: If your machine has the Optional Auto Pump-Out System you will have to connect the Pump-Out Hose to operate the Auto Pump Out. The pump-out hose is a 50’ section of 3/4” garden hose. (Use of smaller diameter hose may reduce flow.) •... -
Page 17: Shutdown Procedures
Shutdown Procedures: • If using the optional auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. -
Page 18: Accessory Storage
Bucket & Sprayer Storage The top of the MX3-200H is sized and recessed to hold a five gallon bucket or two one-gallon chemical bottles as well as two 2QT sprayers. -
Page 19: Troubleshooting
Section Troubleshooting Troubleshooting – Nautilus MX3-200H Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *... - Page 20 Problem Cause Solution Dual Circuit Cords on the same circuit Move one cord to outlet on different circuit Indicator No voltage from one/ both outlets Check circuit breakers – Reset breakers or move cords Not Lighted Light Bad Replace Light Dual Circuit Indicator Bad Replace indicator If hot &...
- Page 21 Problem Cause Solution Tool won't Jets clogged Clean out or replace jets spray - low or Inline filter clogged Clean out or replace filter uneven spray Jets worn Replace jets Jets not aligned properly Re-align jets Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses Solution Tank...
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Page 22: Solution Flow Path
MX3-200H Solution Flow Path Optional Auto Optional – Auto Fill Float Fill Inlet Quick Valve Assembly Connect Solution Tank Outlet Quick Connect Filter Pressure Regulator PT048 Chemical Jug Pump – AP51 2000W Heater Denotes Water Denotes by-pass Denotes Denotes flow in high... -
Page 23: Wiring Diagrams
M1200 MX3-200H HEAT 2 Wiring Diagram Wiring Diagram – Cord #1 PUMP OUT HEAT 2 HEAT 1 SOL PUMP VAC 2 VAC 1 CIRCUIT BREAKER 3AMP 12ga COOLING FAN CORD #1 12/3 Dual Circuit Indicator 2000W Heater SOLUTION VAC2 VAC1... - Page 24 MX3-200H Wiring Diagram – Cord #2 PUMP OUT HEAT 2 HEAT 1 SOL PUMP VAC 2 VAC 1 12ga CORD #2 12/3 Dual Circuit Indicator 2000W Heater PUMP OUT VAC #2 Machine Base...
- Page 25 NAUTILUS MX3-200H SWITCH PANEL: (Shown with optional Pump-Out switch.) Heater #1 – Heater #2 – Power from Power from Cord #1. Cord #2. When the switch When the switch Vacuum #1 – Power from Cord #1. is turned to the...
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Page 26: Maintenance
Section Maintenance Proper maintenance is required to keep the MX3-200H operating properly, prevent downtime and to extend the life of your equipment. This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords. -
Page 27: Warranty
Inside the recovery tank, on top of the stand pipe, is the Vacuum Shutoff Assembly. It functions to prevent debris and water from being sucked into the vacuum motors. Operating the MX3-200H without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty. - Page 28 CLEAN THE HYDRO-FILTER II: (If so equipped) When used with the MX3-200H, build-up of debris in the filter screen of the optional Hydro-Filter II will reduce the vacuum air flow and may cause a significant decrease in water recovery. A torn filter screen will allow debris past the filter and into the recovery tank.
- Page 29 CLEAN WASTE PUMP-OUT PUMP: (If so equipped) Build-up of fine silt inside the optional Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •...
- Page 30 A restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning. A restriction or air leak on the pump inlet hose can also damage the solution pump check valves and Inside View: MX3-200H Solution Tank plunger seals. • To examine the filter, open the solution tank lid on the front of the machine.
- Page 31 FLUSH CHEMICAL SYSTEM: (If so equipped) Chemical build-up in the optional Auto Fill chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse water.) •...
- Page 32 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
- Page 33 This will assure that the anti-freeze will be drawn into the proportioning valve. 5. Connect any cleaning tools and solution hoses that will be stored with the MX3-200H. Direct tool spray back into the solution tank or into a bucket. Repeat for all tools to be protected.
- Page 34 Section Parts Replacement parts available for repair of your MX3-200H. MX3-200H PUMP – AP51 PARTS ASSEMBLY KIT C – PT030 KIT A – PT022 KIT B – PT051...
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Page 35: Pump
PUMPTEC #114T PUMP – AP51 DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT052 KIT B VALVES & O-RINGS PT051 KIT C CAM & BEARING PT030 MANIFOLD 6-PORT 0114-0004-3110 PUMP HEAD 0114-0002-0111 RETAINER PLATE 0111-0014-0001 BOLT-1/4-20X1 ¼-SHCS-SS HEAD BOLT MOUNT BOLT BOLT-1/4-20X2 1/2-SHCS-SS WASHER FLAT M6 STAINLESS STEEL WSH-FLAT-M6-SS... - Page 36 – M013 OPTIONAL AUTO-FILL ASSEMBLY NM5751 BR282A AH102B BR282A NM5751 BR286 NM5740 Float Valve Assembly See Parts Breakdown on Next Page BR286 BR138...
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Page 37: Auto-Fill
OPTIONAL AUTO-FILL FLOAT VALVE ASSEMBLY NM5740... - Page 38 Optional Pump-Out Pump AP37 PARTS ASSEMBLY...
- Page 40 CONTROL PANEL 23 & 23A REAR VIEW - BASE & BASE SKIRT 55 & 56 55 & 56 41 & 41A HINGE SCREWS...
- Page 41 36 & 36A 27 & 27A REAR VIEW – BASE, BASE SKIRT & RECOVERY TANK Shown with optional Pump-Out VACUUM PLUG ASSEMBLY...
- Page 42 9, 64 &66 9, 30 & 50 9, 30 & 50 3, 58 & 59 55 & 56 55 & 56 3, 58 & 59 TOP VIEW OF BASE...
- Page 43 VACUUM MOUNTS & CONNECTIONS 9, 54 & 64 9, 54 & 64...
- Page 44 63 & 55 61 & 62 3 & 59 61 & 62 3 & 59 BOTTOM VIEW OF BASE 9 & 54 9 & 54 9, 64 &66 PUMP & REGULATOR...
- Page 45 80 & 55 36 & 36A 9 & 41 BOTTOM VIEW SOLUTION TANK & BASE SKIRT...
- Page 46 BOTTOM VIEW SOLUTION TANK 9, 30 & 31 9, 30 & 31 INSIDE SOLUTION TANK...
- Page 47 INSIDE RECOVERY TANK VACUUM SHUTOFF AND OPTIONAL PUMP-OUT FILTER REMOVED INSIDE RECOVERY TANK WITH OPTIONAL PUMP-OUT FILTER IN PLACE VACUUM SHUTOFF ASSEMBLY...
- Page 48 OPTIONAL - PUMP-OUT CONNECTIONS 97 & 9...
- Page 49 OPTIONAL PUMP-OUT PARTS FLOW...
- Page 50 HEATER PARTS 42, 42A & 98...
- Page 51 PFA11 NM5751A backing WHEEL 2-1/2” GRAY CONTROL PANEL PLATE NM5724 NM5708 ACORN NUT CAP 5/16-18 MX3-200H PANEL DECAL NM5143 NM5708D SCREW 5/16-18 X 2.75” HX SS CORD 12GA W/ PLUG (QTY 2) NM5137 NM5009 LID ASSY WASTE TANK CORD STRAIN RELIEF (QTY 2)
- Page 52 KEY PART # DESCRIPTION PART # DESCRIPTION PHY094-034 NUT 10-24 NYLOCK SS PLUG ¼” MPT HEX BRASS BR222 AXLE REAR WHEELS – 22.5” HOSE ½” ID CLEAR COIL NM5748 NM5086 200PSI PUMP WITH MOTOR HOSE 3/8” ID CLEAR COIL AP51 NM5082 PRESSURE REGULATOR 200PSI BARB 3/8”...
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Page 53: Pump-Out Pump
WIRING HARNESS - UPPER NM5703A SCREW 10-24 X 1.25” PPH SS WIRING HARNESS - LOWER NM5850 NM5701A WASHER #10 FLAT SS DECAL NAUTILUS SIDE NM4255 NM5711 (QTY 2) BARB ¾” X ¾” MPT NYLON KIT DUAL CIRCUIT WIRING BR048P NM5758 HOSE CLAMP SCREW 1/4-20 x 5/8”... - Page 54 DESCRIPTION HOSE TYPE LENGTH NOTES VAC HOSE 2” VAC – NM5726 29” TANK END: REC TANK TO MANIFOLD SOLD PER FT 1 - NM5713 2 – NM5025 VAC END: HOSE CLAMP PA051 VAC HOSE 2” VAC – NM5726 9.5” VAC END: VAC 1 TO MANIFOLD SOLD PER FT HOSE CLAMP...
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Page 55: Limited Warranty
Section Limited Warranty Your Nautilus MX3-200H is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.