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Nautilus Extreme MXE-200 Operating Manual

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EXTREME
Nautilus MXE-200
Operating Manual
#LMANN08 Revised: 01-29-2015
1

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Summary of Contents for Nautilus Extreme MXE-200

  • Page 1 EXTREME Nautilus MXE-200 Operating Manual #LMANN08 Revised: 01-29-2015...

  • Page 2: Table Of Contents

    Nautilus Extreme MXE-200 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Vacuum Connections • Electrical Supply • Water Supply & Chemicals •...

  • Page 3: Introduction

    Years of experience, engineering, and planning have gone into the design and manufacturing of the Nautilus Extreme MXE-200. We take a great deal of pride in the Nautilus Extreme MXE-200; our goal is no less than your complete satisfaction.

  • Page 4: Technical Specifications

    Technical Specifications Nautilus Extreme MXE-200 High Pressure Extractor Height: 42-1/4” Length: 34-3/8” Width: 23-3/8” Weight: 119 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Pump-Tec #114 pump with 1.4ampMotor 0-200 psi – 0.89 gpm Vacuum Motors: Two AMETEK Lamb 8.4”...

  • Page 5: Optional Equipment

    Additional / Optional Equipment Wand Glide – Delrin AW529D Wand Glide – Teflon AW529T 18” Bottom Velcro Strap for Wand Holder NM5841 Hy-Dry Deluxe Upholstery Tool: AW50D Flash Xtractor II: AC002 1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36 2”...

  • Page 6: Electrical Safety

    Section Safety This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE MXE-200. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians.

  • Page 7: Mechanical Safety

    This machine must be protected from conditions which may damage the pump, tank, hoses and other components. • Freezing of water in this machine will cause serious damage. The MXE-200, solution hoses, and tools must be protected from freezing temperature. Store, transport, and use this equipment only in temperatures well above freezing.

  • Page 8: Vacuum Connections

    Section Vacuum Connections The MXE-200 has a unique vacuum system which allows you to connect your vacuums in either parallel or in series. Vacuum connections can be changed quickly, without tools. While there is debate on which vacuum alignment provides the best extraction, this much is true: •...

  • Page 9: Electrical Supply

    SET UP AND OPERATION 1. Electrical Cords: Two 25’ power cords are supplied with the Nautilus Extreme MXE-200. Cord #1 powers vacuum #1, the Solution Pump and the cooling fan; Cord #2 powers vacuum #2 and the waste pump if so equipped. The amperage required by each cord requires that the two cords be plugged into separate circuits: •...

  • Page 10: Water Supply & Chemicals

    2A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons of hot water into the solution tank at the front of the machine. The water temperature cannot exceed 130° ° ° ° F. • Measure and add the appropriate amount of the desired liquid chemical to the water in the solution tank. The amount of chemical will vary depending on the type of chemical used, the amount of water in the tank, and the material being cleaned;...
  • Page 11 How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1...

  • Page 12: Solution Hose & Pump Priming

    Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •...
  • Page 13 3. Priming the High-Pressure Pump: Once water is in the solution tank, the solution pump must be primed: • There is a priming hose included with the machine. Connect the priming hose to the solution outlet – female quick connect on the front of the machine. •...

  • Page 14: Vacuum Hose

    5. Connection of Vacuum Hoses: The vacuum connection port on the machine can be either a 2” hose barb or 2” male Flash Cuff. Both are included with your MXE-200. The desired connector can be threaded into the vacuum port on the front of the machine.

  • Page 15: Foam Downer

    The Foam Downer is an attachment that allows the vacuum to draw a small amount of defoamer in a constant slow flow into the waste tank of the Nautilus. We recommend using a diluted defoaming solution of four ounces of defoamer to one gallon of water (1-32). Place the draw tube into the gallon of diluted defoamer and open the needle valve one half turn as your starting point.

  • Page 16: Pump-Out System

    7. Connection of Pump-Out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. (Use of smaller diameter hose may reduce flow.) • Remove the cap from the pump-out outlet fitting on the back of the machine. • Connect the pump-out hose to the outlet fitting. •...

  • Page 17: Shutdown Procedures

    Shutdown Procedures: • If using the optional auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later.

  • Page 18: Accessory Storage

    Storage Options: The MXE-200 is designed to make it easier for the operator to transport the machine and the most common cleaning accessories. Bucket & Sprayer Storage The top of the MXE-200 is sized and recessed to hold a five gallon bucket or two one-gallon chemical bottles as well as two 2QT sprayers.

  • Page 19: Troubleshooting

    Section Troubleshooting Troubleshooting – Nautilus Extreme MXE-200 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring &...
  • Page 20 Problem Cause Solution Dual Circuit Cords on the same circuit Move one cord to outlet on different circuit Indicator No voltage from one/ both outlets Check circuit breakers – Reset breakers or move cords Not Lighted Light Bad Replace Light Dual Circuit Indicator Bad Replace indicator If hot &...
  • Page 21 Problem Cause Solution Tool won't Jets clogged Clean out or replace jets spray - low or Inline filter clogged Clean out or replace filter uneven spray Jets worn Replace jets Jets not aligned properly Re-align jets Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses Solution Tank...

  • Page 22: Solution Flow Path

    MXE-200 Solution Flow Path Optional Auto Optional – Auto Fill Float Fill Inlet Quick Valve Assembly Connect Solution Tank Outlet Quick Connect Filter Pressure Regulator PT048 Chemical Jug Pump – AP51 Denotes Water Denotes by-pass Denotes Denotes flow in high water flow from Chemical flow incoming water...

  • Page 23: Wiring Diagrams

    Nautilus MXE-200 M1200 Wiring Diagram – Cord #1 Wiring Diagram...
  • Page 24 Nautilus MXE-200 Wiring Diagram – Cord #2 PUMP OUT SOL PUMP VAC 2 VAC 1 CORD #2 12/3 FLOAT Dual Circuit SWITCH Indicator PUMP OUT VAC #2 Machine Base...
  • Page 25 NAUTILUS EXTREME MXE-200 SWITCH PANEL: (Shown with optional Pump-Out) Solution Pump Switch – Power from Cord #1. Vacuum #1 – Power from Cord #1. When the switch is turned to the ON position When the switch is turned to the ON power is supplied to the solution pump motor.

  • Page 26: Maintenance

    Section Maintenance Proper maintenance is required to keep the MXE-200 operating properly, prevent downtime and to extend the life of your equipment. This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords.
  • Page 27 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: (If so equipped) Part of the optional Auto Fill & Chemical Feed system, the Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the chemical feed system. Regularly examine the filter and clean as needed.
  • Page 28 CLEAN THE HYDRO-FILTER II: (If so equipped) When used with the MXE-200, build-up of debris in the filter screen of the optional Hydro-Filter II will reduce the vacuum air flow and may cause a significant decrease in water recovery. A torn filter screen will allow debris past the filter and into the recovery tank.
  • Page 29 CLEAN WASTE PUMP-OUT PUMP: (if so equipped) Build-up of fine silt inside the optional Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •...
  • Page 30 FLUSH SOLUTION TANK AND PUMP: (continued from previous page) • Disconnect the solution hose and tool. • Use the vacuum hose to vacuum the remaining acid solution out of the solution tank. • Pour two or three gallons of clean water into the solution tank. •...
  • Page 31 FLUSH CHEMICAL SYSTEM: (If so equipped) Chemical build-up in the optional Auto Fill chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse water.) •...
  • Page 32 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
  • Page 33 Storage Prep and Freeze Protection Procedures: Your Nautilus Extreme MXE-200 must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the MXE-200 is transported or stored in freezing temperatures, the following procedures should be performed.
  • Page 34 Section Parts Replacement parts available for repair of your MXE-200. MXE-200 PUMP – AP51 PARTS ASSEMBLY KIT C – PT030 KIT A – PT022 KIT B – PT051...

  • Page 35: Pump

    PUMPTEC #114 PUMP – AP51 ITEM DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT052 KIT B VALVES & O-RINGS PT051 KIT C CAM & BEARING PT030 MANIFOLD 6-PORT 0114-0004-3110 PUMP HEAD 0114-0002-0111 RETAINER PLATE 0111-0014-0001 BOLT-1/4-20X1 ¼-SHCS-SS HEAD BOLT MOUNT BOLT BOLT-1/4-20X2 1/2-SHCS-SS WASHER FLAT M6 STAINLESS STEEL...

  • Page 36: Auto-Fill

    – M013 OPTIONAL AUTO-FILL ASSEMBLY NM5751 BR282A AH102B BR282A NM5751 BR286 NM5740 Float Valve Assembly See Parts Breakdown on Next Page BR286 BR138...
  • Page 37 OPTIONAL AUTO-FILL FLOAT VALVE ASSEMBLY NM5740...

  • Page 38: Pump-Out Pump

    Pump-Out Pump PARTS ASSEMBLY...
  • Page 40 CONTROL PANEL 23 & 23A REAR VIEW - BASE & BASE SKIRT 55 & 56 55 & 56 41 & 64 HINGE SCREWS...
  • Page 41 14 & 14A & 27 & 27A REAR VIEW – BASE, BASE SKIRT & RECOVERY TANK VACUUM PLUG ASSEMBLY...
  • Page 42 9 & 50 9 & 50 3, 58 & 59 55 & 56 55 & 56 3, 58 & 59 TOP VIEW OF BASE...
  • Page 43 VACUUM MOUNTS & CONNECTIONS 9, 54 & 64 9, 54 & 64 3, 58 & 59 9, 54 & 64 9 & 50...
  • Page 44 61, 62, 63 & 55 3, 58 & 59 56 & 55 3, 58 & 59 9, 54 & 64 9, 54 & 64 BOTTOM VIEW OF BASE 9, 64 &113 3, 58 & 59 PUMP...
  • Page 45 36A & 126 9 & 41 BOTTOM VIEW SOLUTION TANK & BASE SKIRT...
  • Page 46 BOTTOM VIEW SOLUTION TANK 9, 30 & 31 9, 30 & 31 INSIDE SOLUTION TANK...
  • Page 47 INSIDE RECOVERY TANK WITHOUT OPTIONAL PUMP-OUT VACUUM SHUTOFF ASSEMBLY...
  • Page 48 9, 64, 97 & 98 114 & 115 INSIDE RECOVERY TANK WITH OPTIONAL PUMP-OUT PUMP-OUT CORD OUTLET FITTINGS LOCATED BEHIND CONTROL PANEL VACUUM SHUTOFF ASSEMBLY...
  • Page 49 PUMP-OUT CONNECTIONS...

  • Page 50: Parts List

    36 & 36A 36 & 36A...
  • Page 51 KEY PART # DESCRIPTION KEY PART # DESCRIPTION RECOVERY TANK ADAPTER ¼” M-F NM5704 BR174 SOLUTION TANK WASHER ½” FLAT SS NM5702 NM5751 (Behind control panel) WASHER 5/16” FLAT SS WASHER ½” FLAT SS with neoprene PFA11 NM5751A backing WHEEL 2-1/2” GRAY CONTROL PANEL PLATE NM5724 NM5708...
  • Page 52 KEY PART # DESCRIPTION KEY PART # DESCRIPTION AXLE REAR WHEELS – 22.5” HOSE ½” ID CLEAR COIL NM5748 NM5086 200PSI PUMP WITH MOTOR HOSE 3/8” ID CLEAR COIL AP51 NM5082 PRESSURE REGULATOR 200PSI BARB 3/8” X 3/8” MPT PT048 BR022 VACUUM MOTOR 8.4”...

  • Page 53: Hose List

    OVAL VENT GRATE NM5051 NM6126 ELBOW 45DEG ¾” STREET SCREW #8 X 3/8” SELF TAP PPH SS BR278 PA184 BARB ¾” X ¾” FPT DECAL NAUTILUS SIDE BR049 NM5711 (QTY 2) PHY106-028 RUBBER VACUUM PLUG 3/16” INT STAR WASHER SS NM5933...
  • Page 54 DESCRIPTION HOSE TYPE LENGTH NOTES VAC HOSE 2” VAC – NM5726 29” TANK END: REC TANK TO MANIFOLD SOLD PER FT 1 - NM5713 2 – NM5025 VAC END: HOSE CLAMP PA051 VAC HOSE 2” VAC – NM5726 9.5” VAC END: VAC 1 TO MANIFOLD SOLD PER FT HOSE CLAMP...

  • Page 55: Warranty

    Section Limited Warranty Your Nautilus Extreme MXE-200 is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.

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