This manual will provide users with the knowledge required to operate the Nautilus MX500HE safely, to understand how to properly operate and maintain the machine, and to ensure that the equipment operates at its maximum performance level.
Section Safety This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE MX500HE. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians.
Store the Nautilus MX-500HE with the recovery tank lid open. • Keep Vacuum Inlet Filter clean and check float for proper operation. Do not operate the Nautilus MX-500HE without the Vacuum Inlet Filter in place. Use defoamer to eliminate foam build-up during cleaning and prevent foam/moisture from entering vacuums.
Section Vacuum Connections The MX500HE has a unique vacuum system which allows you to connect your vacuums in either parallel or in series. Vacuum connections can be changed quickly, with only a screw driver. ∗ THIS MUST PERFORMED QUALIFIED TECHNICIAN While there is debate on which vacuum alignment provides the best extraction, this much is true: •...
SET UP AND OPERATION 1. Electrical Cords: Two 15m extension cords are supplied with the Nautilus MX500HE. The amperage required by each cord requires that the two cords be plugged into separate circuits: • Cord #1 (Left side) Powers vacuum #1, vacuum #2, cooling fan and the optional waste pump if so equipped.
2A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons (45.4 liters) of hot water into the solution tank at the front of the machine. The water temperature cannot exceed 130° ° ° ° F or 54°C. •...
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How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1...
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Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •...
3. Priming the High-Pressure Pump: Once water is in the solution tank, the high pressure pump must be primed: • There is a priming hose included with the machine. Connect the priming hose to the solution outlet – female quick connect on the front of the machine. •...
5. 1750W Heater Operation: To prevent damage to the heater, the heater must have water in it before it is turned ON. Fill solution tank, prime the pump and connect solution hoses before turning heater ON. While the heater allows for maximum operating temperature of approximately 190ºF or 88°C, the temperature of the cleaning water delivered to the tool is dependent on two factors: •...
The Foam Downer is an attachment that allows the vacuum to draw a small amount of defoamer in a constant slow flow into the waste tank of the Nautilus. We recommend using a diluted defoaming solution of four ounces of defoamer to one gallon of water (1-32). Place the draw tube into the gallon of diluted defoamer and open the needle valve one half turn as your starting point.
8. Connection of Optional Pump-Out Hose: If your machine has the Optional Auto Pump-Out System you may want to connect the Pump-Out Hose. The pump-out hose is a 50’ section of 3/4” garden hose. (Use of smaller diameter hose may reduce flow.) •...
9. Pressure Adjustment: To make it easier to check and adjust the pressure, the pressure gauge and the pressure regulator are mounted on the control panel on the front of the machine. When the high-pressure solution pump is on and primed, pressure will show on the gauge.
Shutdown Procedures: • If using the optional auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later.
Accessory Storage Options: The MX500HE is designed to make it easier for the operator to transport the machine and the most common cleaning accessories. Bucket & Sprayer Storage The top of the MX500HE is sized and recessed to hold a five gallon bucket or two one-gallon chemical bottles as well as two 2QT sprayers.
Section Troubleshooting Troubleshooting – Nautilus MX500HE Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *...
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Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets not working Faulty power cord Replace cord Faulty switches or internal wiring Check wiring & test switch - Repair as needed * (NM5714) Pump-out pump faulty Replace pump-out pump (AP37F) Clean pump-out filter - Keep recovery tank clean –...
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Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve Water hose restricted Un-kink, clean out or replace hose Water Pressure too high...
MX500HE Solution Flow Path Optional Auto Optional – Auto Fill Float Fill Inlet Quick Valve Assembly Connect Solution Tank Outlet Quick Connect Filter Chemical Jug Pump – AP52 Priming Valve Pressure Regulator 1750W Heater PT021 When Priming Valve held open water flows through hose to Recovery Tank Denotes Denotes Water Denotes by-pass...
M1200 MX500HE Wiring Diagram Wiring Diagram – Cord #1 PUMP OUT HEATER SOL PUMP VAC 2 VAC 1 5AMP BREAKER 12GA COOLING FAN CORD #1 FILTER HEATER PUMP OUT SOLUTION VAC2 VAC1 1750W PUMP 1 CIRCUIT Machine Base...
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MX500HE Wiring Diagram – Cord #2 PUMP OUT HEATER SOL PUMP VAC 2 VAC 1 5AMP BREAKER COOLING FAN FILTER HEATER PUMP OUT SOLUTION VAC2 VAC1 1750W PUMP 1 CIRCUIT Machine Base...
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NAUTILUS MX500HE SWITCH PANEL: (Shown with optional Pump-Out Switch) Heater – Power from Cord #2. When the switch is turned to the ON position power is supplied to the 1750W heating element, if so equipped. Vacuum #1 – Power from Cord #1.
Section Maintenance Proper maintenance is required to keep the MX500HE operating properly, prevent downtime and to extend the life of your equipment. This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords.
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CLEAN CHEMICAL FEED FILTER & FOOT VALVE: (If so equipped) Part of the optional Auto Fill & Chemical Feed system, the Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the chemical feed system. Regularly examine the filter and clean as needed.
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CLEAN THE HYDRO-FILTER II: (If so equipped) When used with the MX500HE, build-up of debris in the filter screen of the optional Hydro-Filter II will reduce the vacuum air flow and may cause a significant decrease in water recovery. A torn filter screen will allow debris past the filter and into the recovery tank.
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CLEAN WASTE PUMP-OUT PUMP: (If so equipped) Build-up of fine silt inside the optional Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •...
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FLUSH SOLUTION TANK AND PUMP: (continued from previous page) • Disconnect the solution hose and tool. • Use the vacuum hose to vacuum the remaining acid solution out of the solution tank. • Pour two or three gallons of clean water into the solution tank. •...
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FLUSH CHEMICAL SYSTEM: (If so equipped) Chemical build-up in the optional Auto Fill chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse water.) •...
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LUBRICATE REGULATOR PISTON SEAL To maintain consistent adequate pressure delivery to the cleaning tool, the piston seal of the MX500 pressure regulator must be lubricated regularly. Brass Knob 1. Release pressure from system before proceeding. 2. Remove Brass Knob from the regulator body. 3.
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CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
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Storage Prep and Freeze Protection Procedures: Your Nautilus MX500HE must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the MX500HE is transported or stored in freezing temperatures, the following procedures should be performed.
PUMPTEC #207 PUMP – AP52 ITEM DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT054 KIT B VALVES & O-RINGS PT055 KIT C CAM & BEARING PT056 MANIFOLD PUMP HEAD STUFFING BOX CRANKCASE PLUNGER GUIDE HEAD BOLT MOUNT BOLT WASHER FLAT M6 STAINLESS STEEL PUMP COMPLETE - WITH MOTOR AP52 PUMP COMPLETE - WITHOUT MOTOR...
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INSIDE RECOVERY TANK VACUUM SHUTOFF AND OPTIONAL PUMP-OUT FILTER REMOVED INSIDE RECOVERY TANK WITH OPTIONAL PUMP-OUT FILTER IN PLACE VACUUM SHUTOFF ASSEMBLY...
PART # DESCRIPTION PART # DESCRIPTION RECOVERY TANK QUICK CONNECT FEMALE ¼” NM5704 AH101B NM5702 SOLUTION TANK BR174 ADAPTER ¼” M-F PFA11 WASHER 5/16” FLAT SS NM5751 WASHER ½” FLAT SS (Behind control panel) NM5724 WHEEL 2-1/2” GRAY NM5751A WASHER ½” FLAT SS with neoprene backing ACORN NUT CAP 5/16-18 CONTROL PANEL PLATE...
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KEY PART # DESCRIPTION PART # DESCRIPTION PHY094-034 NUT 10-24 NYLOCK SS BARB ½” X 3/8” MPT BR030 NM5748 AXLE REAR WHEELS – 22.5” NM5086 HOSE ½” ID CLEAR COIL AP52 500PSI PUMP WITH MOTOR NM5082 HOSE 3/8” ID CLEAR COIL NM5096 PRIMING VALVE with LEVER BR020...
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WIRING HARNESS - UPPER NM5741F FLOAT VACUUM SHUTOFF NM5701H WIRING HARNESS - LOWER NM5051 STRAIN RELIEF WATER TIGHT NM5711 DECAL NAUTILUS SIDE (QTY 2) SWITCH PANEL PLUG SCREW 1/4-20 x 5/8” SOC BH SS NM5715 NM4087 BARB ¾” X ¾” FPT EMI FILTER...
DESCRIPTION HOSE TYPE LENGTH NOTES VAC HOSE 2” VAC – NM5726 29” TANK END: REC TANK TO MANIFOLD SOLD PER FT 1 - NM5713 2 – NM5025 VAC END: HOSE CLAMP PA051 VAC HOSE 2” VAC – NM5726 9.5” VAC END: VAC 1 TO MANIFOLD SOLD PER FT HOSE CLAMP...
Section Limited Warranty Your Nautilus MX500HE is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.