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Lincoln Electric VRTEXTM 360 SVM200-A Service Manual

Lincoln electric welder user manual
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Summary of Contents for Lincoln Electric VRTEXTM 360 SVM200-A

  • Page 1 RETURN TO MAIN MENU ™ VRTEX...
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  • Page 9 RETURN TO MAIN MENU VRTEX...
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  • Page 12 ™ ™ VRTEX...
  • Page 13 LIFTING If lifting the is required, use two straps, each rated for 500 pounds or more. Do not attempt to lift the with accessories attached to it. STRAPS Insulate yourself from the work and ground. WARNING VRTEX...
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  • Page 22 HARDWARE SPECIFICS: VR GMAW/FCAW GUN VR GMAW/FCAW GUN CAUTION Store gun as shown below to avoid damage. VR GMAW/FCAW GUN (Properly Stored) VR SMAW DEVICE OPERATION CAUTION Do not try to strike the arc with excessive force, as the arc start is distance based. Excessive force may result in damage to the VR SMAW device.
  • Page 23 HEAD GEAR FORE / AFT ADJUSTMENT CROWN ADJUSTMENT RATCHET KNOB TILT ADJUSTMENT PIN HOLES FOR ADJUSTMENT VRTEX...
  • Page 24 CAUTION VRTEX...
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  • Page 26 Abbreviation Coupon thickness Gas flow rate Wire feed speed Weldometer - Base metal Weldometer - G as Weldometer - Consumables lbs Imperial Detail Abbreviation inches cubic feet per hour LPM inches per m inu te pounds cubic feet pounds VRTEX Metr ic Detail millimeters...
  • Page 27 Thickness Thickness Axial Position Short Arc (in) (mm) Spr ay Flat 3F UP 3F DOWN 2" XXS 6" Sch 40 2" XXS 6" Sch 40 2" XXS 6" Sch 40 VRTEX GMAW SMAW Pulse E7 018 E6 010 FCAW Self Shielded Shielded...
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  • Page 34 WELD TECHNIQUE GRAPH DISCONTINUITY INDICATOR VRTEX...
  • Page 35 Stringer Pa rameter GMAW or SMAW FC AW Position CTW D Arc Length Wor k Angle Travel Angle Travel Spee d Dime Spacing Whip Time Puddle Tim e Width of Weave Weave Timing Weave Sp acing Whip GMAW or SMAW FC AW 6010 Only VRTEX...
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  • Page 44 PIPE GROOVE VRTEX...
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  • Page 46 VRTEX 360 - Default Weld Process Settings VR Welding Consumable Lincoln Brand Process Type SMAW 1/8" E6010 Fleetweld 5P+ SMAW 1/8" E6010 Fleetweld 5P+ SMAW 1/8" E6010 Fleetweld 5P+ SMAW 1/8" E7018 Excalibur 7018 SMAW 1/8" E7018 Excalibur 7018 SMAW 1/8"...
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  • Page 52 MONITOR GREEN LED 12 VDC SUPPLY GREEN LED 5 VDC 5 VDC SUPPLY TERMINAL STRIP SWITCH 115/240 VAC 50/60 HERTZ COMPUTER ASSEMBLY SINGLE PHASE INPUT INTERLOCK RELAY INTERFACE 5 VDC USB SIGNAL AUDIO 1 INTERFACE AUDIO MODULE RECEPTACLE DIGITAL (USB) DISPLAY PC BOARD VRTEX 360 THEORY OF OPERATION...
  • Page 53 MONITOR 12 VDC GREEN LED 12 VDC SUPPLY GREEN LED 5 VDC 5 VDC SUPPLY TERMINAL STRIP SWITCH 115/240 VAC 50/60 HERTZ COMPUTER ASSEMBLY SINGLE PHASE INPUT INTERLOCK RELAY INTERFACE 5 VDC USB MODULE DIGITAL SIGNAL AUDIO 1 INTERFACE AUDIO MODULE RECEPTACLE DIGITAL...
  • Page 54 MONITOR 12 VDC GREEN LED 12 VDC SUPPLY GREEN LED 5 VDC 5 VDC SUPPLY TERMINAL STRIP SWITCH 115/240 VAC 50/60 HERTZ COMPUTER ASSEMBLY SINGLE PHASE INPUT INTERLOCK RELAY INTERFACE 5 VDC USB MODULE DIGITAL SIGNAL AUDIO 1 INTERFACE AUDIO MODULE RECEPTACLE DIGITAL...
  • Page 55 MONITOR 12 VDC GREEN LED 12 VDC SUPPLY GREEN LED 5 VDC 5 VDC SUPPLY TERMINAL STRIP SWITCH 115/240 VAC 50/60 HERTZ COMPUTER ASSEMBLY SINGLE PHASE INPUT INTERLOCK RELAY INTERFACE 5 VDC USB MODULE DIGITAL SIGNAL AUDIO 1 INTERFACE AUDIO MODULE RECEPTACLE DIGITAL...
  • Page 56 MONITOR 12 VDC GREEN LED 12 VDC SUPPLY GREEN LED 5 VDC 5 VDC SUPPLY TERMINAL STRIP SWITCH 115/240 VAC 50/60 HERTZ COMPUTER ASSEMBLY SINGLE PHASE INPUT INTERLOCK RELAY INTERFACE 5 VDC USB MODULE DIGITAL SIGNAL AUDIO 1 INTERFACE AUDIO MODULE RECEPTACLE DIGITAL...
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  • Page 64 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. POSSIBLE AREAS OF...
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  • Page 66 Continued) VRTEX...
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  • Page 73 5 VOLT SUPPLY VRTEX...
  • Page 74 81 50 + + - + + - + + - 5VDC/5A 15VDC/3.4A 15VDC/3.4A DC ON DC ON DC ON DPP25-5 DPP50-15 DPP50-15 Ground 102A 103B (Green) (White) (Pink/Red) VRTEX...
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  • Page 77 12/15 VOLT SUPPLY VRTEX...
  • Page 78 71 72 + + - + + - + + - + + - 5VDC/5A 5VDC/5A 15VDC/3.4A 15VDC/3.4A DC ON DC ON DC ON DC ON DPP25-5 DPP25-5 DPP50-15 DPP50-15 Ground 102B (Green) (White) VRTEX 103C (Pink/Red)
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  • Page 81 DOOR FMD (HELMET) FMD CONTROLLER HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 82 RED LED VRTEX...
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  • Page 85 INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 86 INTERFACE DIGITAL I/O MODULE MOUNTING SCREW (USB) INTERFACE MODULE DIGITAL I/O I/O LINE PULL HIGH 12VDC , 1A VRTEX...
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  • Page 89 INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 90 INTERFACE MODULE (USB) INTERFACE MODULE GREEN DIGITAL I/O I/O LINE PULL HIGH 12VDC , 1A VRTEX...
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  • Page 93 POLHEMUS MODULE HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 94 FRONT SENSOR 1 SENSOR 2 CONFIG BACK VRTEX SOURCE RS 232...
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  • Page 98 Pedestal Mounting Screws (4) Lock Washer Washer VRTEX...
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  • Page 101 Pedestal Mounting Screws (4) Grommet Lock Washer Washer VRTEX...
  • Page 102 Drawer Release Tabs (one tab on each side) VRTEX...
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  • Page 105 POLHEMUS MODULE HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 106 FRONT SENSOR 2 SENSOR 1 BACK VRTEX SOURCE CONFIG RS 232...
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  • Page 109 DOOR FMD (HELMET) FMD CONTROLLER HORIZONTAL MOUNTING SHELF VRTEX...
  • Page 110 STRAIN RELIEF DEVICES ACCESS PLATE 3/8” SCREWS VRTEX...
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  • Page 113 RELAY BOARD VRTEX...
  • Page 114 PLUG VRTEX...
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  • Page 117 5 VOLT SUPPLY VRTEX...
  • Page 118 81 50 + + - + + - + + - 5VDC/5A 15VDC/3.4A 15VDC/3.4A DC ON DC ON DC ON DPP25-5 DPP50-15 DPP50-15 Ground 102A 103B (Green) (White) (Pink/Red) VRTEX...
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  • Page 122 71 72 + + - + + - + + - + + - 5VDC/5A 5VDC/5A 15VDC/3.4A 15VDC/3.4A DC ON DC ON DC ON DC ON DPP25-5 DPP25-5 DPP50-15 DPP50-15 Ground 102B (White) (Green) VRTEX 103C (Pink/Red)
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  • Page 125 ON BUTTON VRTEX...
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  • Page 129 INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF VRTEX...
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  • Page 133 INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF VRTEX...
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  • Page 139 DISPLAY BOARD CONTROL PANEL 3/8” SCREWS VRTEX...
  • Page 140 PLUG J37 (VIEWED FROM REAR) VRTEX...
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  • Page 143 MOTOR CONTROL BOARD VRTEX...
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  • Page 155 FMD CONTROLLER VGA SPLITTER VRTEX...
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  • Page 159 SOURCE VRTEX...
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  • Page 169 VRTEX 360 MACHINE SCHEMATIC NON-CE ONLY MONITOR INPUT VOLTAGE 204A M22219-3 NEUTRAL RANGE 200A 115VAC-230VAC GROUND EMC FILTER 50/60 Hz VGA IN INPUT (CE MACHINES ONLY) SINGLE PHASE CONNECTOR 200A 204A VGA2 VGA1 204A NEUTRAL VGA OUT 1 VGA SPLITTER VGA IN GND4 S28157-33...
  • Page 170 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
  • Page 171 Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

This manual is also suitable for:

Vrtex 360