Thermal Protection; Protective Circuits; Over Current Protection; Under/Over Voltage Protection - Lincoln Electric POWER WAVE 355/405 SVM159-A Service Manual

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THERMAL PROTECTION

Three normally closed (NC) thermostats protect the
machine from excessive operating temperatures.
These thermostats are wired in series and are con-
nected to the control board. One of the thermostats is
located on the heat sink of the switch board, one is
located on the output choke and the third thermostat
is located on the DC Bus Board. Excessive tempera-
tures may be caused by a lack of cooling air or oper-
ating the machine beyond its duty cycle or output rat-
ing. If excessive operating temperatures should occur,
the thermostats will prevent output from the machine.
The yellow thermal light, located on the front of the
machine, will be illuminated. The thermostats are self-
resetting once the machine cools sufficiently. If the
thermostat shutdown was caused by excessive output
or duty cycle and the fan is operating normally, the
power switch may be left on and the reset should
occur within a 15-minute period. If the fan is not turn-
ing or the air intake louvers are obstructed, then the
power must be removed from the machine, and the
fan problem or air obstruction corrected.

PROTECTIVE CIRCUITS

Protective circuits are designed into the POWER
WAVE 355/405 to sense trouble and shut down the
machine before damage occurs to the machine's
internal components.
THEORY OF OPERATION
OVER CURRENT
PROTECTION
If the average current exceeds 450 amps for one sec-
ond, then the output will be limited to 100 amps until
the load is removed. If the peak current exceeds 600
amps for 150 ms, the output will be limited to 100
amps until the load is removed.

UNDER/OVER VOLTAGE PROTECTION

Protective circuits are included on the switch and con-
trol boards to monitor the voltage across the input
capacitors. In the event that a capacitor pair voltage
is too high, or too low, the machine output will be dis-
abled. The protection circuits will prevent output if any
of the following conditions exist.
1. Voltage across a capacitor pair exceeds 467
2. Voltage across a capacitor pair is under 190 volts.
3. Any major internal component damage.
POWER WAVE 355/405
volts. (High line surges or improper input voltage
connections.)
(Due to improper input voltage connections.)
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